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Modulo CPX Festo
Modulo CPX Festo
Electronics
manual
CPX I/O modules
Pneumatic interfaces
types
CPX-GP-03-4.0
CPX-GP-CPA-...
I/O modules types
CPX-8DE
CPX-4DE
CPX-4DA
CPX-8DE-8DA
Sub-bases type
CPX-AB-...
Manual
526 440
en 0112NH
[653 602]
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. Mauch
Editors . . . . . . . . . . . . . . . . . . . . . . . . H.-J. Drung, M. Holder
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Translation . . . . . . . . . . . . . . . . . . . . . transline Deutschland
Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Dept. KG-GD
Type setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KI-DT
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 0112NH
Designation . . . . . . . . . . . . . . . . . . . . . . . . . P.BE-CPX-EA-EN
Order no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526 440
CAGE CLAMP
TORX
HARAX
II
Contents
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis via the field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Structure of a CPX terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VII
VIII
VIII
IX
XI
XII
XIII
XIV
1.
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1-4
1-5
1-6
1-7
1-12
1-13
1-15
1-15
1-16
1-18
2.
2-1
2.1
2.2
1.2
1.3
1.4
1.5
1.6
2.3
III
3.
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.3
3-4
3-4
3-5
3-6
3-11
3-16
3-18
3-18
3-19
3-21
4.
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.1
4.2
4.3
4-4
4-4
4-5
4-6
4-11
4-13
4-14
4-15
4-17
5.
5-1
5.1
5.2
5.3
5-4
5-4
5-5
5-6
5-10
5-12
5-12
5-14
5-16
3.4
3.5
4.4
4.5
5.4
5.5
IV
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
A.5
A.6
A.7
A.8
A-3
A-4
A-5
A-6
A-8
A-10
A-13
A-13
A-13
A-14
A-15
B.
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
Designated use
The CPX pneumatic interfaces and CPX I/O modules described in this manual have been designed exclusively for use
in conjunction with CPX terminals from Festo. The pneumatic
interfaces and I/O modules are only to be used as follows:
If additional commercially-available components such as sensors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Please observe the standards specified in the relevant
chapters and comply with technical regulations, as well as
with national and local regulations.
Caution
Use only power units which guarantee reliable isolation of
the operating voltages as per IEC 742/EN 60742/VDE 0551
with at least 4 kV isolation resistance (Protected Extra Low
Voltage PELV). Switch power packs are permitted, providing they guarantee reliable isolation in accordance with
EN 60950/VDE 0805.
Please note
By the use of PELV power units, protection against electric
shock (protection against direct and indirect contact) is guaranteed in accordance with EN 60204-1/IEC 204. Safety transformers with the adjacent symbol must be used for supplying
PELV networks. The valve terminals must be earthed to ensure that they function correctly (e.g. EMC).
VI
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo repair service if you have any
technical problems.
VII
VIII
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
IX
Type designation
Description
Connection to
pneumatics
CPX-GP-03-4.0
CPX-GP-CPA-10
CPX-GP-CPA-14
XI
Type
designation
Description
Sub-bases and
manifold sub-bases
CPX-8DE
CPX-4DE
CPX-4DA
Output module
with 4 outputs,
PNP
CPX-8DE-8DA
Sub-bases:
CPX-AB-4-M12x2-5POL
CPX-AB-8-M8-3POL
CPX AB 8 M8 3POL
CPX-AB-8-KL-4POL
CPX-AB-1-SUB-BU-25POL
CPX-AB-4-HARX2-4POL
CPX-AB-4-M12-8POL
Manifold sub-bases:
CPX-GE-EV
CPX-GE-EV-...
XII
module diagnosis,
error numbers.
XIII
5
6
7
8
1 Field bus node
2 I/O modules
3 Pneumatic interfaces
4 Pneumatic modules
Fig. 0/1:
XIV
Type
Title
Description
Electronics
Manual
System manual
type P.BE-CPX-SYS-...
Connection technology and instructions on fitting, installing and commissioning both input
and output modules of type CPX-... as well as
CPA and midi/maxi pneumatic interfaces
Instructions on fitting, installing and commissioning CPA Midi/Maxi pneumatics (type 03)
Pneumatics
Manual
XV
Meaning
CPX modules
CPX terminal
DIL switches
Digital input
Input module
I/O modules
Common term for the CPX modules which provide digital inputs and outputs (CPX input modules and CPX output modules).
I/Os
Manifold sub-base
Lower part of the housing of a module or sub-base for linking the module
electrically with the terminal.
Digital output
Output module
CP output module
PLC/IPC
Pneumatic interface
Status bits
Sub-base
XVI
Pneumatic interfaces
Chapter 1
Types
CPX-GP-03-4.0
CPX-GP-CPA-10
CPX-GP-CPA-14
1-1
1. Pneumatic interfaces
Contents
1.
Pneumatic interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1-4
1-5
1-6
1-7
1-12
1-13
1-15
1-15
1-16
1-18
1.2
1.3
1.4
1.5
1.6
1-2
1. Pneumatic interfaces
Further information
Information on mounting the complete CPX terminal, connecting the power supply as well as general instructions on configuration and parametrizing can be found in the CPX system
manual.
Information on the pneumatics of the CPX terminal can be
found in the appropriate pneumatics manual.
Information on the address assignment as well as on commissioning can be found in the appropriate field bus node manual or function module manual.
1-3
1. Pneumatic interfaces
1.1
Description
CPX-GP-03-4.0
Pneumatic interface for connecting the modular electrical periphery type 50 (CPX) to valve
terminals type 03 (Midi/Maxi).
CPX-GP-CPA-10
Pneumatic interface for connecting the modular electrical periphery type 50 (CPX) to valve
terminals type 12 of size 10
(CPA10).
CPX-GP-CPA-14
Pneumatic interface for connecting the modular electrical periphery type 50 (CPX) to valve
terminals type 12 of size 14
(CPA14).
1-4
1. Pneumatic interfaces
1.1.1
1 Pneumatic interface
for Midi/Maxi pneumatics (type 03)
2 Pneumatic interface
for CPA pneumatics
(type 12 here
size 10)
6
Tab. 1/1: Display and connecting elements
Use identity labels IBS 6x10 for marking the addresses on the
pneumatic interface for the CPA pneumatics.
1-5
1. Pneumatic interfaces
1.2
Fitting
Warning
Undesired movement of the connected actuators and uncontrolled movements of loose tubing can cause injury to
human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
The CPX terminal must first be dismantled before it can be
extended or converted, or when a pneumatic interface must
be replaced. Instructions on this can be found in the CPX
system manual.
Instructions on extending or converting the pneumatic modules can be found in the appropriate pneumatics manual.
The DIL switches for configuring the pneumatics (valves used)
can be set on the CPX terminal while it is fitted.
1-6
1. Pneumatic interfaces
1.3
1-7
1. Pneumatic interfaces
Caution
Modules may be damaged if they are not handled correctly.
Do not therefore touch any contacts.
Observe the regulations for handling electrostatically
sensitive components.
Discharge yourself electrostatically before fitting or re-
Please note
Handle all modules and components of the CPX terminal
with great care. Please note especially the following:
Screws must be fitted accurately (otherwise threads will
be damaged).
Screws must be fastened only by hand. Place the screws
so that the self-cutting threads can be used.
The specified torques must be observed.
Screw connections must be fitted free of offset and
mechanical tension.
Check the seals for damage (IP65/IP67).
Connecting surfaces must be clean (sealing effect, avoid
1-8
1. Pneumatic interfaces
3. Set the DIL switch elements in accordance with the following table. Use a suitable tool, e.g. a small screwdriver, for
setting the DIL switches.
1 Printed circuit
board
2 Error LED
Fig. 1/2: DIL switches on the pneumatic interface (here for CPA pneumatics)
The DIL switch contains 8 switch elements. The switches are
numbered from 1...8. The positions OPEN (CPA) or ON (Midi/
Maxi) are marked.
Modifications to the configuration will not become effective until the operating voltage is switched on again.
1-9
1. Pneumatic interfaces
1 2 3 4 5 6 7 8
6
5
4
3
2
1
8: reserved
16 outputs for valves
7: reserved
6: reserved
5: reserved
4: OFF/OPEN
3: OFF/OPEN
2: ON/CLOSED
1: as desired
8: reserved
7: reserved
6: reserved
5: reserved
4: OFF/OPEN
3: ON/CLOSED
2: as desired
1: as desired
8: reserved
7: reserved
6: reserved
5: reserved
4: ON
3: as desired
2: as desired
1: as desired
7 8
OPEN
OPEN
7 8
8: reserved
8 outputs for valves
7: reserved
6: reserved
5: reserved
4: OFF/OPEN
3: OFF/OPEN
2: OFF/OPEN
1: ON/CLOSED
1 2 3 4 5 6 7 8
Switches
1 2 3 4 5 6 7 8
CPA
7 8
Midi/Maxi
Assigned addresses
OPEN
Setting
not
permitted
1)
1. Pneumatic interfaces
Please note
In the case of field bus protocols with which, due to the
limiting of the address range, the settings 32 outputs
(Midi/Maxi) or 24 outputs (CPA) together with the CPX
fittings would lead to an error, the DIL switches have been
set at the factory according to the actual number of valve
solenoid coils.
Please note
DIL switch settings which are not represented are not
permitted.
Tightening torque
1.0...1.3 Nm
CPA (CPX-GP-CPA-...)
0.9...1.1 Nm
1-11
1. Pneumatic interfaces
1.4
Installation
Instructions on installing the pneumatics can be found in the
relevant pneumatics manual.
Instructions on installing the electric components as well as
on addressing the valve solenoid coils can be found in the
CPX system manual and in the relevant field bus node manual.
Power supply
The 24 V supply for the valves is provided via the load voltage
for the valves on the CPX terminal (VVAL).
The power supply for the electronics of the pneumatic interfaces is provided via the operating voltage supply for the
electronics/sensors (VEL/SEN).
Protection class
When completely fitted, the pneumatic interfaces with the
valve terminal pneumatics comply with protection class IP65
(see Appendix A.1).
1-12
1. Pneumatic interfaces
1.5
Instructions on commissioning
The reaction of the pneumatic interfaces can be parametrized. The table below gives an overview of the parameters
for the pneumatic interfaces.
Further information on parametrizing can be found in the
system manual or in the manual for the field bus node.
Please note
Activate the wire-fracture monitoring only for outputs
which also have a valve solenoid coil.
If the wire-fracture monitoring is activated for an output
which does not have a valve solenoid coil, the CPX terminal
will register the error Wire fracture when it is switched
on, due to the valve solenoid coil being incorreectly registered as defective.
1-13
1. Pneumatic interfaces
Function no.
Bit
Value range
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 1)
0 = Inactive 2)
1 = Active
0...7
0 = Inactive 2)
1 = Active
0 = Reset output 2)
1 = Set output
0 = Reset output 2)
1 = Set output
0 = Blocked 2)
1 = Force state
0 = Reset signal2)
1 = Set signal
4828 + m * 64 + 6 1)
4828 + m * 64 + 7 1)
4828 + m * 64 + 8 1)
4828 + m * 64 + 9 1)
4)
4)
4)
Force channel x 1)
Force state outputs of channel x
1)
m = Module number (1...10; Counting on the modules from left to right, beginning with 0)
x = Channel number (valve number; 0...25: Midi/Maxi, 0...21: CPA)
2) Default setting
3) Only relevant for certain field bus protocols
4) Access is protocol-specific (see manual for field bus node)
1-14
1. Pneumatic interfaces
1.6
Diagnosis
Specific faults of the pneumatic interfaces are registered or
suppressed depending on the module parametrizing.
The faults are shown on-the-spot by means of the Error LED
and, if necessary, can be evaluated with the handheld.
Depending on the module parametrization the faults are registered by the field bus node, where they can be evaluated
according to the field bus protocol used.
1.6.1
Error number
Description
Error treatment
11
13
1)
2)
Tolerance range of the load voltage supply VVAL see Technical specifications in the appendix
Number of faulty channel: see module diagnostic data.
1-15
1. Pneumatic interfaces
1.6.2
LED display
There is an LED situated under the transparent cover of the
module for diagnosing the pneumatic interface.
CPX-GP-03-4.0
1
Fig. 1/3:
1-16
CPX-GP-CPA-...
1. Pneumatic interfaces
Error LED
The red error LED indicates the following faults of the pneumatic interface depending on the parametrization.
Error LED
(red)
Sequence
Status
Error
number
Error
treatment
ON
Faultless operation
None
See section
1.6.1, Tab. 1/5
11
13
OFF
LED is out
ON
OFF
LED lights up
1-17
1. Pneumatic interfaces
1.6.3
1 Monitoring
VVAL
Module
error LED
Error message to
field bus node
1 Monitoring
KZV (short
circuit valve)
Error no. 5
Error no. 11
Fault in load
voltage for
valves
Error no. 11
1 Monitoring
0
Wire fracture ...
channel 0
Error no. 13
Fault wire
fracture,
channel 0
1 Monitoring
Wire fracture
channel x
Error no. 13
... Fault wire
fracture,
channel x
1-18
Chapter 2
Types
CPX-AB-4-M12x2-5POL
CPX-AB-8-M8-3POL
CPX-AB-8-KL-4POL
CPX-AB-1-SUB-BU-25POL
CPX-AB-4-HARX2-4-POL
CPX-AB-4-M12-8POL
2-1
Contents
2.
2.1
2.2
2.3
2-2
2-1
This chapter provides an overview of the structure and components of CPX I/O modules.
The concept of variable connection technology with modular
sub-bases is also described.
You will also find a description of how to fit and remove electronic modules and sub-bases on the manifold sub-bases of
the CPX terminal.
Further information
2-3
2.1
1 Sub-base with
2 Electronic
module
3 Manifold
sub-base
2-4
2.2
Connection technology
Individual connection requirements can be fulfilled with different sub-bases. These sub-bases provide the required
sockets or terminal strips for connecting the sensors and
actuators irrespective of the I/O module used.
Sub-base
Type
Description
CPX-AB-4-M12x2-5POL
CPX-AB-8-M8-3POL
8 M8 sockets, 3-pin
Protection class IP65
CPX-AB-8-KL-4POL
2-5
Sub-base
Type
Description
CPX-AB-4-HARX2-4POL
CPX-AB-4-M12-8POL
2-6
2.2.1
1 Type plate
2 Electrical connections
(example)
8 1
DI 2
4 LEDs:
Inputs (green)
Outputs (yellow),
Error (red)
3
Fig. 2/2: Display and connecting elements
Use identity labels IBS 6x10 for marking the addresses.
2-7
2.2.2
Sub-base type
I/O module
CPX-8DE
(8 digital
inputs)
CPX-4DE
(4 digital
inputs)
CPX-4DA
(4 digital
outputs)
CPX-8DE/8DA
(8 digital inputs
and outputs)
CPX-AB-4-M12x2-5POL
(4 M12 sockets, 5-pin)
CPX-AB-8-M8-3POL
(8 M8 sockets, 3-pin)
CPX-AB-8-KL-4POL
(2 terminal strips, 16-pin)
CPX-AB-1-SUB-BU-25POL
(1 Sub-D socket, 25-pin)
CPX-AB-4-HARX2-4POL
(4 M12 sockets in insulation-piercing technology,
4-pin)
CPX-AB-4-M12-8POL
(4 M12 sockets, 8-pin)
Can be combined
Cannot be combined
2-8
2.2.3
2-9
Sub-base CPX-AB-4-M12x2-5POL
Please note
In order that the completely fitted modules with sub-base
CPX-AB-4-M12x2-5POL comply with protection class IP65:
Use plugs and cables from the Festo range for connecting sensors and actuators (see Appendix A.8).
Tighten the union nuts of the plugs by hand.
Seal unused sockets with protective caps type ISK-M12
(Accessories).
Sub-base CPX-AB-8-M8-3POL
Please note
In order that completely fitted modules with sub-base
CPX-AB-8-M8-3POL comply with protection class IP65:
Use plugs and cables from the Festo range for connecting sensors and actuators (see Appendix A.8).
Tighten the union nuts of the plugs by hand.
Seal unused sockets with protective caps type ISK-M12
(Accessories).
2-10
Sub-base CPX-AB-8-KL-4POL
The completely fitted sub-base CPX-AB-8-KL-4POL complies
with protection class IP20.
Cable cross-section:
0.08...1.5 mm2
max. current:
1.5 A
Insulation removed:
5...6 mm
2-11
1 Screwdriver, blade
2.5 x 0.4 mm
2 Unlocking opening
(inside)
3 Cables
4 Terminal opening
5 Terminal strips
5
4
Sub-base CPX-AB-1-SUB-BU-25POL
The completely fitted sub-base CPX-AB-1-SUB-BU-25POL
complies with protection class IP20.
In order that sub-base CPX-AB-1-SUB-BU-25POL complies
with protection class IP65/IP67, use plug type
SD-SUB-D-ST25 from Festo.
When fitting the plug onto the sub-base, observe the
maximum tightening torque of 0.5 Nm.
2-12
Sub-base CPX-AB-4-HARX2-4POL
Please note
In order that completely fitted modules with sub-base
CPX-AB-4-HARX2-4POL comply with protection class IP65:
Use plugs type SEA-GS-HAR-4POL from the Festo range
(consisting of union nut, strain relief and splicing ring)
for connecting sensors and actuators.
Tighten the union nuts of the plugs by hand.
Seal the unused connecting sockets with protective
Cable cross-section:
0.25...0.5 mm2
Strand cross-section:
up to 0.1 mm
Insulation material:
PVC/PUR/PE
Insulation thickness:
max. 1.6 mm
Core diameter:
1.2... 1.6 mm
4.0...5.1 mm
2-13
Fitting
2
4
1
2
Removing
2-14
Sub-base CPX-AB-4-M12-8POL
Please note
In order that completely fitted modules with sub-base
CPX-AB-4-M12-8POL comply with protection class IP65:
Use cable type KM12-8GD8GS-2-PU from Festo for
connecting the cylinder-valve combination type DNCV
or other sensors and actuators (see Appendix A.8).
Tighten the union nuts of the plugs by hand.
Seal unused sockets with protective caps type ISK-M12
(Accessories).
2-15
2.3
Fitting
Warning
Undesired movement of the connected actuators and
uncontrolled movements of loose tubing can cause injury
to human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
Caution
Modules may be damaged if they are not handled
correctly.
Do not therefore touch any contacts.
Observe the regulations for handling electrostatically
sensitive components.
Discharge yourself electrostatically before fitting or re-
2-16
2.3.1
2-17
Dismantling
1 Sub-base
2 Screws
3 Electrical plug
connection
4 Electronic
module
5 Contact rails
6 Manifold
sub-base
5
6
2-18
Fitting
2-19
2-20
Input modules
Chapter 3
Types
CPX-8DE
CPX-4DE
3-1
3. Input modules
Contents
3.
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.3
3-4
3-4
3-5
3-6
3-11
3-16
3-18
3-18
3-19
3-21
3.4
3.5
3-2
3. Input modules
Further information
3-3
3. Input modules
3.1
Type
CPX-8DE
CPX-4DE
3.2
Fitting
See section 2.3.
3-4
3. Input modules
3.3
Installation
Warning
Undesired movement of the connected actuators and uncontrolled movements of loose tubing can cause injury to
human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
In the following sections you will find the pin assignments of
the input modules for the different sub-bases.
Instructions on connecting the cables and plugs to the subbases can be found in section 2.2.3.
Power supply
The 24 V sensor supply for the inputs as well as the power
supply for the electronics of the input modules is provided
via the operating voltage supply for the electronics/sensors
(VEL/SEN).
3-5
3. Input modules
3.3.1
8 1
DI
2
5
1
X1
X2 2
1
5
3
4
Socket X1:
1: 24 VSEN
2: Ix+1
3: 0 VSEN
4: Ix
5: FE
Socket X2:
1: 24 VSEN
2: Ix+3
3: 0 VSEN
4: Ix+2
5: FE
LED
1
2
X3
X4 2
3
2
1
5
3
4
Socket X3:
1: 24 VSEN
2: Ix+5
3: 0 VSEN
4: Ix+4
5: FE
Socket X4:
1: 24 VSEN
2: Ix+7
3: 0 VSEN
4: Ix+6
5: FE
LED
5
4
7
6
Ix = Input x
FE = Functional earth
Tab. 3/2: Pin assignment of I module type CPX-8DE with sub-base CPX-AB-4-M12x2-5POL
Recommendation for the 8-input module:
Use the Festo DUO cable in order to connect two sensors with
one plug at low cost.
3-6
3. Input modules
Pin assignment X1 to X4
4
8 1
DI
2
X1 1
X1
X5
X2
X6
X3
X7
X4
X8
X2 1
X3 1
4
3
X4 1
Socket X1:
1: 24 VSEN
3: 0 VSEN
4: Ix
Socket X2:
1: 24 VSEN
3: 0 VSEN
4: Ix+1
Socket X3:
1: 24 VSEN
3: 0 VSEN
4: Ix+2
Socket X4:
1: 24 VSEN
3: 0 VSEN
4: Ix+3
LED
Pin assignment X5 to X8
4
X7 1
X6 1
X5 1
X8 1
LED
Socket X3:
1: 24 VSEN
3: 0 VSEN
4: Ix+4
Socket X6:
1: 24 VSEN
3: 0 VSEN
4: Ix+5
Socket X7:
1: 24 VSEN
3: 0 VSEN
4: Ix+6
Socket X8:
1: 24 VSEN
3: 0 VSEN
4: Ix+7
Ix = Input x
FE = Functional earth
Tab. 3/3: Pin assignment of I module type CPX-8DE with sub-base CPX-AB-8-M8-3POL
3-7
3. Input modules
Pin assignment X1 to X4
X1
.0
.1
8 1
DI
2
.2
.3
.0
X1
X2
X3
X4
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
X5
X2
.1
.2
.3
X6
.0
X7
X3
.1
.2
.3
X8
.0
.1
.2
X4
.3
LED
Pin assignment X5 to X8
X1.0: 24 VSEN
X1.1: 0 VSEN
X1.2: Ix
0
X1.3: FE
.0
X2.0: 24 VSEN
X2.1: 0 VSEN
X2.2: Ix+1
1
X2.3: FE
.0
X3.0: 24 VSEN
X3.1: 0 VSEN
X3.2: Ix+2
2
X3.3: FE
.0
X4.0: 24 VSEN
X4.1: 0 VSEN
X4.2: Ix+3
3
X4.3: FE
.0
.1
.2
.3
.1
.2
.3
.1
.2
.3
.1
.2
.3
LED
X5 X5.0: 24 VSEN
X5.1: 0 VSEN
X5.2: Ix+4
X5.3: FE
X6.0: 24 VSEN
X6.1: 0 VSEN
X6
X6.2: Ix+5
5
X6.3: FE
X7.0: 24 VSEN
X7.1: 0 VSEN
X7
X7.2: Ix+6
6
X7.3: FE
X8.0: 24 VSEN
X8.1: 0 VSEN
X8.2: Ix+7
7
X8 X8.3: FE
Ix = Input x
FE = Functional earth
Tab. 3/4: Pin assignment of I module type CPX-8DE with sub-base CPX-AB-8-KL-4POL
3-8
3. Input modules
8 1
DI
2
Pin assignment
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
Ix
Ix+1
Ix+2
Ix+3
24 VSEN
0 VSEN
24 VSEN
0 VSEN
24 VSEN
24 VSEN
0 VSEN
0 VSEN
FE
LED
Pin assignment
LED
0
1
2
3
14: Ix+4
15: Ix+5
16: Ix+6
17: Ix+7
18: 24 VSEN
19: 24 VSEN
20: 24 VSEN
21: 24 VSEN
22: 0 VSEN
23: 0 VSEN
24: 0 VSEN
25: FE
Housing: FE
4
5
6
7
Ix = Input x
FE = Functional earth
Tab. 3/5: Pin assignment of I module type CPX-8DE with sub-base CPX-AB-1-SUB-BU-25POL
3-9
3. Input modules
8 1
DI
2
X1
X2
Socket X1:
1: 24 V
2: Ix+1
3: 0 V
4: Ix
Socket X2:
1: 24 V
2: Ix+3
3: 0 V
4: Ix+2
LED
1
0
3
2
X3
X4
LED
Socket X3:
1: 24 V
2: Ix+5
3: 0 V
4: Ix+4
Socket X4:
1: 24 V
2: Ix+7
3: 0 V
4: Ix+6
Ix = Input x
FE = Functional earth
Tab. 3/6: Pin assignment of I module type CPX-8DE with sub-base CPX-AB-4-HARX2-4POL
3-10
3. Input modules
3.3.2
4 1
DI
2
1
2
X1
1
X2 2
1
5
3
4
Socket X1:
1: 24 VSEN
2: Ix+1
3: 0 VSEN
4: Ix
5: FE
Socket X2:
1: 24 VSEN
2: n.c.
3: 0 VSEN
4: Ix+1
5: FE
LED
1
2
X3
1
X4 2
1
3
4
Socket X3:
1: 24 VSEN
2: Ix+3
3: 0 VSEN
4: Ix+2
5: FE
Socket X4:
1: 24 VSEN
2: n.c.
3: 0 VSEN
4: Ix+3
5: FE
LED
3
2
Ix = Input x
FE = Functional earth
n.c. = not connected
1 Connected internally
Tab. 3/7: Pin assignment of I module type CPX-4DE with sub-base CPX-AB-4-M12x2-5POL
Recommendation for the 4-input module:
Use the Festo DUO cable in order to connect two sensors with
one plug to sockets X1 and X3 at low cost.
3-11
3. Input modules
Pin assignment X1 to X4
4
X1 1
0
4 1
DI
2
X1
X5
X2
X6
X2 1
Socket X1:
1: 24 VSEN
3: 0 VSEN
4: Ix
Socket X2:
1: 24 VSEN
3: 0 VSEN
4: Ix+1
LED
X7
X4
X8
X6 1
LED
Socket X5:
1: 24 VSEN
3: 0 VSEN
4: Ix+2
Socket X6:
1: 24 VSEN
3: 0 VSEN
4: Ix+3
Socket X7:
1: 24 VSEN
3: 0 VSEN
4: Ix+3
1
X3 1
X5 1
1
X3
Pin assignment X5 to X8
X4 1
Socket X3:
1: 24 VSEN
3: 0 VSEN
4: Ix+1
Socket X4:
1: 24 VSEN
3: 0 VSEN
4: n.c.
X7 1
4
3
X8 1
Socket X8:
1: 24 VSEN
3: 0 VSEN
4: n.c.
Ix = Input x
FE = Functional earth
n.c. = not connected
1 Connected internally
Tab. 3/8: Pin assignment of I module type CPX-4DE with sub-base CPX-AB-8-M8-3POL
3-12
3. Input modules
Pin assignment X1 to X4
X1
X1.0: 24 VSEN
X1.1: 0 VSEN
X1.2: Ix
0
X1.3: FE
.0
.0
X2.0: 24 VSEN
X2.1: 0 VSEN
X2.2: Ix+1
1
.2
X2.3:
FE
1
.3
.0
.1
.1
.0
.1
4 1
DI
2
.2
.3
3
X1
X2
X3
X4
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
X5
X2
X6
.0
X7
X3
.1
.2
.3
X8
.0
.1
.2
X4
.3
X5 X5.0: 24 VSEN
X5.1: 0 VSEN
X5.2: Ix+2
X5.3: FE
.1
.2
.3
.2
1 .3
X3.0: 24 VSEN
X3.1: 0 VSEN
X3.2: Ix+1
1
X3.3: FE
.0
X4.0: 24 VSEN
X4.1: 0 VSEN
X4.2: n.c.
X4.3: FE
.0
.1
.2
.3
.1
.2
.3
LED
X6
X6.0: 24 VSEN
X6.1: 0 VSEN
X6.2: Ix+3
3
X6.3: FE
X7.0: 24 VSEN
X7.1: 0 VSEN
X7
X7.2: Ix+3
3
X7.3: FE
X8.0: 24 VSEN
X8.1: 0 VSEN
X8.2: n.c.
X8 X8.3: FE
Ix = Input x
FE = Functional earth
n.c. = not connected
1 Connected internally
Tab. 3/9: Pin assignment of I module type CPX-4DE with sub-base CPX-AB-8-KL-4POL
3-13
3. Input modules
0
4 1
DI
2
3
Pin assignment
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
Ix
Ix+1
Ix+1
n.c.
24 VSEN
0 VSEN
24 VSEN
0 VSEN
24 VSEN
24 VSEN
0 VSEN
0 VSEN
FE
LED
Pin assignment
LED
0
1
1
14: Ix+2
15: Ix+3
16: Ix+3
17: n.c.
18: 24 VSEN
19: 24 VSEN
20: 24 VSEN
21: 24 VSEN
22: 0 VSEN
23: 0 VSEN
24: 0 VSEN
25: FE
Housing: FE
2
3
3
Ix = Input x
FE = Functional earth
n.c. = not connected
3-14
3. Input modules
0
4 1
DI
2
3
X1
1
2
X2
Socket X1:
1: 24 VSEN
2: Ix+1
3: 0 VSEN
4: Ix
Socket X2:
1: 24 VSEN
2: n.c.
3: 0 VSEN
4: Ix+1
LED
1
0
X3
1
2
X4
Socket X3:
1: 24 VSEN
2: Ix+3
3: 0 VSEN
4: Ix+2
Socket X4:
1: 24 VSEN
2: n.c.
3: 0 VSEN
4: Ix+3
LED
3
2
Ix = Input x
FE = Functional earth
n.c. = not connected
1 Connected internally
3-15
3. Input modules
3.4
Instructions on commissioning
The reaction of the I/O modules can be parametrized. The
table below gives an overview of the parameters.
Further information on parametrizing can be found in the
system manual or in the manual for the field bus node.
3-16
3. Input modules
Function no.
Bit
Value range
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 + 1 1)
4828 + m * 64 + 1 1)
4/5
Bit 5
0
0
1
1
Bit 4
0
1
0
1
0.1 ms
3 ms 2)
10 ms
20 ms
4828 + m * 64 + 1 1)
Bit 7
0
0
1
1
Bit 6
0
1
0
1
0.5 ms
15 ms 2)
50 ms
100 ms
6/7
0...7
0 = Blocked 2)
1 = Enabled
0 = Blocked 2)
1 = Force state
0 = Reset signal 2)
1 = Set signal
4828 + m * 64 + 6 1)
3)
Force channel x 1)
Force state inputs of channel x
1)
m = Module number (0...10, Counting on the modules from left to right, beginning with 0)
x = Channel number (0...7 for CPX-8DE, 0...3 fr CPX-4DE)
2) Default setting
3) Access is protocol-specific (see manual for field bus node)
3-17
3. Input modules
3.5
Diagnosis
Specific faults of the input modules are registered or suppressed depending on the module parametrizing.
The faults are shown on-the-spot by means of the Error LED
and, if necessary, can be evaluated with the handheld.
Depending on the module parametrization the faults are registered by the field bus node, where they can be evaluated
according to the field bus protocol used.
3.5.1
Error number
Description
Error treatment
Short circuit/overload
Short circuit/overload in sensor
supply (VEL/SEN).
(See Parameters Monitoring
the CPX module monitoring
short circuit/overload)
3-18
3. Input modules
Please note
Please note the following when using the input modules:
If there is a short circuit, all sensor supplies will be
switched off together.
If not parametrized otherwise, the sensor supply voltage
will be switched on again automatically when the short
circuit is eliminated.
3.5.2
LED display
Various LEDs are situated under the transparent cover of the
module for diagnosing the input modules.
CPX-8DE
CPX-4DE
5
6
1
4
DI 2
8
DI 2
3
3-19
3. Input modules
Status LEDs
There is a green status LED for each input. This LED indicates
the status of the signal at the relevant input. The LEDs indicate the following:
Status LED
(green)
Sequence
Status
ON
OFF
LED lights up
ON
OFF
LED is out
Error LED
The red error LED indicates a module fault due to short circuit
or overload of the sensor supply depending on the parameterization.
Error LED
(red)
Sequence
Status
Error
number
Error
treatment
ON
Faultless operation
None
Short circuit/overload
Short circuit/overload in sensor
supply (VEL/SEN).
See section
3.5.1, Tab. 3/13
OFF
LED is out
ON
OFF
LED lights up
3-20
3. Input modules
3.5.3
Module
error LED
1
0
1 Monitoring
Short circuit
at sensors
Error no. 2
Short circuit/
overload in
sensor supply
1 Module parameters
2 Module-specific faults
Fig. 3/2: Principle of error treatment and parametrizing in
the input modules
3-21
3. Input modules
3-22
Output modules
Chapter 4
Type CPX-4DA
4-1
4. Output modules
Contents
4.
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.1
4.2
4.3
4-4
4-4
4-5
4-6
4-11
4-13
4-14
4-15
4-17
4.4
4.5
4-2
4. Output modules
Further information
4-3
4. Output modules
4.1
Type
CPX-4DA
4.2
Fitting
See section 2.3.
4-4
4. Output modules
4.3
Installation
Warning
Undesired movement of the connected actuators and uncontrolled movements of loose tubing can cause injury to
human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
In the following sections you will find the pin assignments of
the output modules for the different sub-bases.
Instructions on connecting the cables and plugs to the subbases can be found in section 2.2.3.
Power supply
The 24 V supply for the outputs is provided via the load voltage outputs of the CPX terminal (VOUT).
The power supply for the electronics of the output modules is
provided via the operating voltage supply for the electronics/
sensors (VEL/SEN).
4-5
4. Output modules
4.3.1
1
2
4
DO
1
2
X1
1
X2 2
1
5
3
4
Socket X1:
1: n.c.
2: Ox+1
3: 0 VOUT
4: Ox
5: FE
Socket X2:
1: n.c.
2: n.c.
3: 0 VOUT
4: Ox+1
5: FE
LED
1
2
X3
1
X4 2
1
3
4
Socket X3:
1: n.c.
2: Ox+3
3: 0 VOUT
4: Ox+2
5: FE
Socket X4:
1: n.c.
2: n.c.
3: 0 VOUT
4: Ox+3
5: FE
LED
3
2
Ox = Output x
FE = Functional earth
n.c. = not connected
1
Connected internally
Tab. 4/2: Pin assignment of O module type CPX-4DA with sub-base CP-AB-4-M12x2-5POL
4-6
4. Output modules
Pin assignment X1 to X4
4
X1 1
0
1
4
DO
X1
X5
X2
X6
X2 1
Socket X1:
1: n.c.
3: 0 VOUT
4: Ox
Socket X2:
1: n.c.
3: 0 VOUT
4: Ox+1
LED
X7
X4
X8
X6 1
LED
Socket X5:
1: n.c.
3: 0 VOUT
4: Ox+2
Socket X6:
1: n.c.
3: 0 VOUT
4: Ox+3
Socket X7:
1: n.c.
3: 0 VOUT
4: Ox+3
1
X3 1
X5 1
1
X3
Pin assignment X5 to X8
X4 1
Socket X3:
1: n.c.
3: 0 VOUT
4: Ox+1
Socket X4:
1: n.c.
3: 0 VOUT
4: n.c.
X7 1
4
3
X8 1
Socket X8:
1: n.c.
3: 0 VOUT
4: n.c.
Ox = Output x
FE = Functional earth
n.c. = not connected
1
Connected internally
Tab. 4/3: Pin assignment of O module type CPX-4DA with sub-base CPX-AB-8-M8-3POL
4-7
4. Output modules
Pin assignment X1 to X4
X1
4
DO
.0
.0
X2.0: n.c.
X2.1: 0 VOUT
X2.2: Ox+1 1
.2
X2.3: FE
1
.3
.0
.1
.1
.2
.3
X1
X2
X3
X4
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
X5
X2
X6
.0
X7
X3
.1
.2
.3
X8
.0
.1
.2
X4
Pin assignment X5 to X8
X1.0: n.c.
X1.1: 0 VOUT
X1.2: Ox
0
X1.3: FE
.0
.1
LED
.3
X5 X5.0: n.c.
X5.1: 0 VOUT
X5.2: Ox+2 2
X5.3: FE
.1
.2
.3
.2
1.3
X3.0: n.c.
X3.1: 0 VOUT
X3.2: Ox+1 1
X3.3: FE
.0
X4.0: n.c.
X4.1: 0 VOUT
X4.2: n.c.
X4.3: FE
.0
.1
.2
.3
.1
.2
.3
LED
X6
X6.0: n.c.
X6.1: 0 VOUT
X6.2: Ox+3 3
X6.3: FE
X7.0: n.c.
X7.1: 0 VOUT
X7
X7.2: Ox+3 3
X7.3: FE
X8.0: n.c.
X8.1: 0 VOUT
X8.2: n.c.
X8 X8.3: FE
Ox = Output x
FE = Functional earth
n.c. = not connected
1
Connected internally
Tab. 4/4: Pin assignment of O module type CPX-4DA with sub-base CPX-AB-8-KL-4POL
4-8
4. Output modules
Pin assignment
1
2
13
12
11
10
9
8
7
6
5
4
3
2
1
25
24
23
22
21
20
19
18
17
16
15
14
0
4
DO
Ox
FE
0V
n.c.
=
=
=
=
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
Ox
Ox+1
Ox+1
n.c.
n.c.
0 VOUT
n.c.
0 VOUT
n.c.
n.c.
0 VOUT
0 VOUT
FE
LED
Pin assignment
LED
0
1
1
14: Ox+2
15: Ox+3
16: Ox+3
17: n.c.
18: n.c.
19: n.c.
20: n.c.
21: n.c.
22: 0 VOUT
23: 0 VOUT
24: 0 VOUT
25: FE
Housing: FE
2
3
3
Output x
Functional earth
0 V load
not connected
4-9
4. Output modules
0
1
2
4
DO
X1
1
2
X2
Socket X1:
1: n.c.
2: Ox+1
3: 0 VOUT
4: Ox
Socket X2:
1: n.c.
2: n.c.
3: 0 VOUT
4: Ox+1
LED
1
0
X3
1
2
X4
Socket X3:
1: n.c.
2: Ox+3
3: 0 VOUT
4: Ox+2
Socket X4
1: n.c.
2: n.c.
3: 0 VOUT
4: Ox+3
LED
3
2
Ox = Output x
FE = Functional earth
n.c. = not connected
1
Connected internally
Tab. 4/6: Pin assignment of O module type CPX-4DA with sub-base CPX-AB-4-HARX2-4POL
4-10
4. Output modules
4.4
Instructions on commissioning
The reaction of the I/O modules can be parametrized. The
table below gives an overview of the parameters.
Further information on parametrizing can be found in the
system manual or in the manual for the field bus node.
4-11
4. Output modules
Function no.
Bit
Value range
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 + 1 1)
5)
0 = Reset output 2)
1 = Set output
0 = Reset output 2)
1 = Set output
0 = Blocked 2)
1 = Force state
0 = Reset signal 2)
1 = Set signal
5)
5)
Force channel x 1)
Force state outputs of channel x
1)
2)
3)
4)
5)
m = Module number (0...10, counting on the modules from left to right, beginning with 0)
x = Channel number (0...3 for CPX-4DA)
Default setting
Detailed description see Diagnosis, Tab. 4/8
Only relevant for certain field bus protocols
Access is protocol-specific (see manual for field bus node)
4-12
4. Output modules
4.5
Diagnosis
Specific faults of the output modules are registered or suppressed depending on the module parametrizing.
The faults are shown on-the-spot by means of the Error LED
and, if necessary, can be evaluated with the handheld.
Depending on the module parametrization the faults are registered by the field bus node, where they can be evaluated
according to the field bus protocol used.
4-13
4. Output modules
4.5.1
Error number
Description
Error treatment
Short circuit/overload
Short circuit/overload at the output
(see Parameters Monitoring the CPX
module monitoring short circuit at the
output).
The reaction depends on the parametrization, Parameters Reaction after
short circuit:
1)
2. Depending on parametrization:
(Parameters Reaction after short
circuit at output).
Tolerance range of the load voltage supply VOUT see Technical specifications in the appendix.
4-14
4. Output modules
4.5.2
LED display
Various LEDs are situated under the transparent cover of the
module for diagnosing the output modules.
CPX-4DA
0
1
4
DO
2 Channel-related
Status LEDs
There is a yellow status LED for each output. This LED indicates the status of the signal at the relevant output. The LEDs
indicate the following:
Status LED
(yellow)
Sequence
Status
ON
Logical 1
(output supplies a 1-signal)
OFF
LED lights up
ON
OFF
LED is out
Logical 0
(output supplies a 0-signal)
4-15
4. Output modules
Sequence
Status
Error
number
Error
treatment
ON
None
See section
4.5.1, Tab. 4/8
OFF
LED is out
ON
OFF
LED lights up
Error LED
The red error LED indicates the following faults depending on
the parametrization:
Error LED
(red)
Sequence
Status
Error
number
Error
treatment
ON
None
See section
4.5.1, Tab. 4/8
OFF
LED is out
ON
OFF
LED lights up
4-16
4. Output modules
4.5.3
Error message to
field bus node
1
0
1 Monitoring
Vout
1 Monitoring
Short circuit
at outputs
Channelrelated error
LED channel 0
Error no. 5
Error no. 2
Fault in load
voltage for
outputs
Short circuit/
overload at
output 0
...
Channelrelated error
LED channel 3
Error no. 2
...
Short circuit/
overload at
output 3
4-17
4. Output modules
4-18
Chapter 5
Type CPX-8DE-8DA
5-1
Contents
5.
5-1
5.1
5.2
5.3
5-4
5-4
5-5
5-6
5-10
5-12
5-12
5-14
5-16
5.4
5.5
5-2
Further information
5-3
5.1
Type
CPX-8DE-8DA
5.2
Fitting
See section 2.3.
5-4
5.3
Installation
Warning
Undesired movement of the connected actuators and uncontrolled movements of loose tubing can cause injury to
human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
In the following sections you will find the pin assignments of
the multi I/O modules for the different sub-bases.
Instructions on connecting the cables and plugs to the subbases can be found in section 2.2.3.
Power supply
The 24 V supply for the outputs is provided via the load voltage outputs of the CPX terminal (VOUT).
The 24 V sensor supply for the inputs as well as the power
supply for the electronics of the multi I/O modules is provided via the operating voltage supply for the electronics/
sensors (VEL/SEN).
5-5
5.3.1
Pin assignment X1 to X4
X1
8 1
DI
2
5
6
1
2
5
6
.0
.1
8
DO
.2
.3
.0
X1
X2
X3
X4
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
.0
.1
.2
.3
X5
X2
.1
.2
.3
X6
.0
X7
X3
.1
.2
.3
X8
.0
.1
.2
X4
.3
LED
Pin assignment X5 to X8
X1.0: 24 VSEN
X1.1: 0 VSEN
X1.2: Ix
0 (I)
X1.3: FE
.0
X2.0: Ix+4
X2.1: Ix+5
X2.2: Ix+1
X2.3: FE
.0
4 (I)
5 (I)
1 (I)
4 (A)
X6.0: Ox+5
X6.1: 0 VOUT
X6
X6.2: Ox+1
X6.3: FE
5 (A)
X7.0: Ox+6
X7.1: 0 VOUT
X7.2: Ox+2
X7.3: FE
6 (A)
X8.0: Ox+7
X8.1: 0 VOUT
X8.2: Ox+3
X8 X8.3: FE
7 (A)
.2
.3
.2
.3
X3.0: 24 VSEN
X3.1: 0 VSEN
2 (I)
X3.2: Ix+2
X3.3: FE
.0
6 (I)
7 (I)
3 (I)
.0
X4.0: Ix+6
X4.1: Ix+7
X4.2: Ix+3
X4.3: FE
X5.0: Ox+4
X5.1: 0 VOUT
X5.2: Ox
X5.3: FE
X5
.1
.1
.1
.2
.3
.1
.2
.3
LED
X7
0 (A)
1 (A)
2 (A)
3 (A)
Ix = Input x
Ox = Output x
FE = Functional earth
Tab. 5/2: Pin assignment of multi I/O module type CPX-8DE-8DA with sub-base
CPX-AB-8-KL-4POL
5-6
Pin assignment
8 1
DI
2
25
24
23
22
21
20
19
18
17
16
15
14
8
DO
13
12
11
10
9
8
7
6
5
4
3
2
1
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
Ix
Ix+1
Ix+2
Ix+3
Ix+4
Ix+5
Ix+6
Ix+7
24 VSEN
24 VSEN
0 VSEN
0 VSEN
FE
LED
Pin assignment
LED
0 (I)
1 (I)
2 (I)
3 (I)
4 (I)
5 (I)
6 (I)
7 (I)
14: Ox
15: Ox+1
16: Ox+2
17: Ox+3
18: Ox+4
19: Ox+5
20: Ox+6
21: Ox+7
22: 0 VOUT
23: 0 VOUT
24: 0 VOUT
25: FE
Housing: FE
0 (O)
1 (O)
2 (O)
3 (O)
4 (O)
5 (O)
6 (O)
7 (O)
Ix = Input x
Ox = Output x
FE = Functional earth
Tab. 5/3: Pin assignment of multi I/O module type CPX-8DE-8DA with sub-base
CPX-AB-1-SUB-BU-25POL
5-7
8 1
DI
2
8
DO
8
1
X1
X2
1
2
3
8
7
4
6
Socket X1:
1: 24 VSEN
2: Ix
3: Ix+1
4: 0 VSEN
5: Ox
6: Ox+1
7: Ix+4
8: 0 VOUT
Socket X2:
1: 24 VSEN
2: Ix+2
3: Ix+3
4: 0 VSEN
5: Ox+2
6: Ox+3
7: Ix+6
8: 0 VOUT
LED
0 (I)
1 (I)
8
1
X3
0 (O)
1 (O)
4 (I)
X4
2 (I)
3 (I)
2
3
8
7
2 (O)
3 (O)
6 (I)
4
6
Socket X3:
1: 24 VSEN
2: Ix+4
3: Ix+5
4: 0 VSEN
5: Ox+4
6: Ox+5
7: n.c.
8: 0 VOUT
Socket X4:
1: 24 VSEN
2: Ix+6
3: Ix+7
4: 0 VSEN
5: Ox+6
6: O7
7: n.c.
8: 0 VOUT
LED
4 (I)
5 (I)
4 (O)
5 (O)
6 (I)
7 (I)
6 (O)
7 (O)
Ix = Input x
Ox = Output x
n.c. = not connected
Tab. 5/4: Pin assignment of multi I/O module type CPX-8DE-8DA with sub-base
CPX-AB-4-M12x2-5POL
5-8
Sockets X1 to X4 are designed for connection to cylindervalve combinations type DNCV with connecting cable type
KM12-8GD8GS-2-PU.
Please note
Inputs Ix+4 and Ix+6 are provided both at pin 7 of sockets
X1 and X2 and at pin 2 of sockets X3 and X4.
The cylinder-valve combination type DNCV with diagnosis
module provides an inverted diagnostic signal (1-signal =
no fault) at pin 7.
Pin 2 on sockets X3 and X4 cannot therefore be used if a
cylinder-valve combination type DNCV with diagnosis module is connected to sockets X1 and X2.
5-9
5.4
Instructions on commissioning
The reaction of the I/O modules can be parametrized. The
table below gives an overview of the parameters.
Further information on parametrizing can be found in the
system manual or in the manual for the field bus node.
Function no.
Bit
Value range
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 1)
0 = Inactive
1 = Active 2)
4828 + m * 64 + 1 1)
0 = Leave voltage
switched off
1 = Switch voltage on
again 2)
4828 + m * 64 + 1 1)
0 = Leave voltage
switched off 2)
1 = Switch voltage on
again 3)
1)
5-10
Module parameters
Function no.
Bit
Value range
4828 + m * 64 + 1 1)
4/5
Bit 5
0
0
1
1
Bit 4
0
1
0
1
:0.1 ms
:3 ms 2)
:10 ms
:20ms
4828 + m * 64 + 1 1)
Bit 7
0
0
1
1
Bit 6
0
1
0
1
0.5 ms
15 ms 2)
50 ms
100 ms
4)
4)
4)
Force channel x 1)
Force state inputs of channel x
Force channel x 1)
Force mode outputs of channel x
Force channel x 1)
Force state outputs of channel x
0...7
0 = Blocked 2)
1 = Enabled
0 = Reset output 2)
1 = Set output
0 = Reset output 2)
1 = Set output
0 = Blocked 2)
1 = Force state
0 = Reset signal 2)
1 = Set signal
0 = Blocked 2)
1 = Force state
0 = Reset signal 2)
1 = Set signal
4828 + m * 64 + 6 1)
6/7
4)
1)
m = Module number (0...10, Counting on the modules from left to right, beginning with 0)
x = Channel number (0...7 for CPX-8DE-8DA)
2) Default setting
3) Only relevant for certain field bus protocols
4) Access is protocol-specific (see manual for field bus node)
5-11
5.5
Diagnosis
Specific faults of the multi I/O modules are registered or suppressed depending on the module parametrizing.
The faults are shown on-the-spot by means of the Error LED
and, if necessary, can be evaluated with the handheld.
Depending on the module parametrization the faults are registered by the field bus node, where they can be evaluated
according to the field bus protocol used.
5.5.1
Error number
Description
Short circuit/overload
Short circuit/overload in sensor
supply (VEL/SEN).
(see Parameters Monitoring
the CPX module monitoring
short circuit/overload).
Error treatment
1. Eliminate short circuit/overload or
check connected sensors
2. Depending on parametrization (Parameters Reaction after short circuit):
Setting Switch on voltage again:
Power supply for sensors will be
switched on again automatically
when short circuit is eliminated.
Setting Leave voltage switched
off:
Power Off/On necessary
or
Parameters Modify Reaction
after short circuit to Switch on
voltage again.
or (see continuation)
5-12
Error number
Description
Error treatment
2 (continuation)
1)
Tolerance range of the load voltage supply VOUT see Technical specifications in the appendix.
Please note
Please note when using the multi I/O modules:
If there is a short circuit, all sensor supplies will be
switched off together.
If not parametrized otherwise, the sensor supply voltage
will be switched on again automatically when the short
circuit is eliminated.
5-13
5.5.2
LED display
Various LEDs are situated under the transparent cover of the
module for diagnosing the multi I/O modules.
assignment to the
inputs see pin assignment of the module
CPX-8DE-8DA
1
8
DI 2
8
DO
Sequence
Status
ON
OFF
LED lights up
ON
OFF
LED is out
Tab. 5/9: Status LEDs for the inputs of the multi I/O modules
5-14
Sequence
Status
ON
Logical 1
(output supplies a 1-signal)
OFF
LED lights up
ON
OFF
LED is out
Logical 0
(output supplies a 0-signal)
Tab. 5/10: Status LEDs for the outputs of the multi I/O modules
Error LED
The red error LED indicates module fault and faults which
refer to individual outputs, e.g. due to short circuit or overload.
Error LED
(red)
Sequence
Status
Error
number
Error
treatment
ON
Faultless operation
None
Short circuit/overload
Short circuit/overload in sensor
supply (VEL/SEN) or
Short circuit/overload at the
output
See section
5.5.1, Tab. 5/7
and Tab. 5/8.
OFF
LED is out
ON
OFF
LED lights up
5-15
5.5.3
Error message to
the field bus node
1
1 Monitoring
Short circuit
at sensors
1 Monitoring
VOUT
1 Monitoring
Short circuit
at outputs
Error no. 2
Error no. 5
Error no. 2
Short circuit/
overload in
sensor supply
Fault in load
voltage
Short circuit/
overload at
output 0
Error no. 2
... Short circuit/
overload at
output 7
5-16
Technical appendix
Appendix A
A-1
A. Technical appendix
Contents
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
A.5
A.6
A.7
A-3
A-4
A-5
A-6
A-8
A-10
A-13
A-13
A-13
A-14
A-15
A.8
A-2
A. Technical appendix
A.1
Technical specifications
CPX-GP-03-4.0
CPX-GP-CPA-...
24 V DC 25 %
Typ. 15 mA
24 V DC 10 %
Typ. 30 mA
24 V DC +10 %/-15 %
Typ. 30 mA
21.6...21.5 V
19.8...19.6 V
Max. 26 outputs
VVAL
Midi/Maxi (type 03)
Max. 22 outputs
VVAL
CPA (type 12)
Yes (electronic),
Response threshold> 1.0 A
Yes (electronic),
Response threshold> 1.0 A
Isolation
Electrical isolation
Between the channels
For operating voltage supply for
electronics/sensors (VEL/SEN)
Module code (internal identifier in CPX
terminal)
None
With power supply via manifold sub-base type:
CPX-GE-EV-S: None
CPX-GE-EV-Z: None
67
66
A-3
A. Technical appendix
A.2
Technical specifications
CPX-8DE
CPX-4DE
24 V DC 25 %
Typ. 15 mA
Digital inputs
Design
Logic level
logical 1
logical 0
Response delay at 24 V
Current consumption at 24 V (input
current from sensor to input)
Sensor supply: Voltage drop to
VEL/SEN (reduction of sensor supply
voltage)
Protection against incorrect polarity
24 VSEN against 0 VSEN
Short circuit protection in sensor
supply (for the complete module)
Response threshold
Characteristic
Electrical isolation
None
Not permitted
A-4
11 V
5V
Can be parametrized, typ. 3 ms
At logical 1 typ. 9.3 mA
Max. 0.7 V
Yes
Electronic
0.7...2.4 A
Slow-blowing
A. Technical appendix
A.3
Technical specifications
CPX-4DA
24 V DC 25 %
Typ. 16 mA
24 V DC 25 %
Typ. 20 mA
17...14 V
Electrical isolation
Between the channels
For operating voltage supply for electronics/
sensors (VEL/SEN)
None
Yes, if an intermediate supply is used
Isolation
A-5
A. Technical appendix
A.4
Technical specifications
CPX-8DE-8DA
24 V DC 25 %
Typ. 22 mA
24 V DC 25 %
Typ. 34 mA
17...14 V
Digital inputs
Design
Logic level
logical 1
logical 0
Response delay at 24 V
Current consumption at 24 V (input current
from sensor to input)
Sensor supply: Voltage drop to VEL/SEN
(reduction of sensor supply voltage)
Protection against incorrect polarity 24 VSEN
against 0 VSEN
Short circuit protection in sensor supply
(for the complete module)
Response threshold
Characteristic
None
Not permitted
A-6
11 V
5V
Can be parametrized, typ. 3 ms
At logical 1 typ. 9.3 mA
Max. 0.7 V
Yes
Electronic
0.7...2.4 A
Slow-blowing
A. Technical appendix
Technical specifications
CPX-8DE-8DA
Digital outputs
Rated load voltage
Design
Protection against incorrect polarity
Output current per channel
Short circuit protection
Voltage drop at output
Output delay with ohmic load
signal change 0 to 1
signal change 1 to 0
Parallel switching of outputs for increased
performance
Protection against reverse voltage
Limiting the inductive switch-off voltage of
connected coils/solenoid valves
None
Yes, if an intermediate supply is used
Isolation
A-7
A. Technical appendix
A.5
Technical specifications
CPX-AB-...
...4-M12x2-5POL
...8-M8-3POL
...8-KL-4POL
IP20
4 M12 sockets,
5-pin
8 M8 sockets, 3-pin
1.5 A
1.5 A
2 terminal strips
(spring clip
terminals), 16-pin
(4x4-pin) for cable
cross section
0.08...1.5 mm2 (conductor specifications
see chapter 2)
1.5 A
Connections
Design
Contact loading
A-8
A. Technical appendix
Technical specifications
CPX-AB-...
...1-SUB-BU-25POL ...4-HARX2-4POL ...2-M12-8POL
IP20
(with plug
SD-SUB-D-ST25:
IP65)
IP65, completely fitted, plug connector inserted or provided with protective cap
1 Sub-D socket,
25-pin
Connections
Design
Contact loading
1.5 A
4 M12 sockets,
8-pin, for
connection ZVK
1.5 A
A-9
A. Technical appendix
A.6
1 Diagnosis
2 Ix = Input x
(PLC/IPC via field
bus)
3 Monitoring/switch-
24 V 25 % (VEL/SEN)
4 Red module
24 VSEN
4
0 V (VEL/SEN)
error LED
5 Logic identifier Ix
6 Green LED Ix
Ix
6
0 VSEN
FE
7 Connections on the
sub-base (FE not
provided on all
sub-bases)
A-10
A. Technical appendix
24 V 25 % (VOUT)
Ox
2 Diagnosis
output status
overload
undervoltage
3 Output driver
4 Monitoring
6
5
0 V (VOUT)
5 Red module
error LED
7
0 VOUT
FE
LED Ox
7 Yellow LED Ox
8 Limiting inductive
voltage peaks
9 Connections on the
sub-base (FE not
provided on all
sub-bases)
A-11
A. Technical appendix
3 Ox = Output x
24 V 25 % (VEL/SEN)
1
2
24 VSEN
4
5
Ix
4 Monitoring/switch-
aJ
0 V (VEL/SEN)
0 VSEN
5 Logic identifier Ix
6 Output driver
24 V 25 % (VOUT)
Ox
8 Red module
aA
error LED
9 Yellow LED Ox
aJ Green LED Ix
0 V (VOUT)
aA Limiting inductive
voltage peaks
aB Connections on the
9
0 VOUT
FE
aB
A-12
A. Technical appendix
A.7
Circuitry examples
A.7.1
1 Three-wire sensor
(positive-switching)
24 V
Ix
0V
24 V
Ix
2 Two-wire sensor
(positive-switching)
3 Contact
Ix = Input x
24 V
Ix
A.7.2
1 Example 1: Light
2 Example 2: Relay
1
Ox
0V
Ox = Output x
Ox
0V
A-13
A. Technical appendix
A.7.3
1 CPX-8DE:
sockets X1...X4
CPX-4DE:
sockets X1, X3
Pin assignment
1: 24 V
2: Ix+1
3: 0 V
4: Ix
5: FE
5
1
2
2 Sensor 1 (Ix)
3 2-way distributor
4 Sensor 2 (Ix+1)
Ix = Input x
(x = 0, 2, 4, 6)
Fig. A/6: Circuitry examples of DUO cable with sub-base CPX-AB-4-M12x2-5POL
A-14
A. Technical appendix
A.8
Accessories
General accessories
General accessories
Accessories
Type
Title
Description
IBS 6x10
Identification signs
64 identification signs 6 x 10
Type
Title
SEA-G-S-7
Sensor plug
SEA-4GS-7-2.5
Sensor plug
SEA-GS-9
SEA-GS-11-DUO
Sensor plug
Sensor plug
SEA-M12-5GS-PG7
SEA-5GS-11-DUO
Plugs
Sensor plug
KM12-DUO-M8-GDGD
KM12-DUO-M8-GDWD
KM12-DUO-M8-WDWD
DUO cable
DUO cable
DUO cable
Description
Sensor plug, straight, M12, 4-pin
PG7 screw connector, for cable
diameter 4...6 mm
PG7 screw connector, for cable
diameter 2.5...2.9 mm
PG9 screw connector
PG11 screw connector, 2 cable
exits (DUO)
A-15
A. Technical appendix
Accessories
Type
Title
Description
KM12-M12-GSGD-2.5
KM12-M12-GSGD-5.0
KM12-M12-GSWD-1-4
Connecting cable
Connecting cable
Connecting cable
ISK-M12
Protective cap
If screened plugs are required for your application, we recommend the following plugs from Binder:
Description
Cable diameter
Binder order
number
4...6 mm
99-1437-814-05
6...8 mm
99-1437-812-05
Order address:
Franz Binder GmbH & Co.
Elektrische Bauelemente KG
Rtelstrae 27
D 74172 Neckarsulm, Germany
E-mail: vk@binder-connector.de
Internet: www.binder-connector.de
A-16
A. Technical appendix
Accessories type
Title
Description
Sensor plug
Sensor plug
KM8-M8-GSGD-0,5
KM8-M8-GSGD-1
KM8-M8-GSGD-2.5
KM8-M8-GSGD-5
Connecting cable
Connecting cable
Connecting cable
Connecting cable
ISK-M8
Protective cap
SEA-GS-M8
SEA-3GS-M8-S
Accessories type
SIM-M12-8GD-2-PU
SIM-M12-8GD-5-PU
Title
Description
Socket cable
Socket with cable
A-17
A. Technical appendix
Accessories type
Title
Description
SD-SUB-D-ST25
Plugs
Accessories type
Title
Description
SEA-GS-HAR-4POL
Sensor plug
21010000003
Order address:
HARTING Vertrieb fr Steckverbinder und
Systemtechnik GmbH & Co. KG
Postfach 2451
D 32381 Minden, Germany
E-mail: de.sales@HARTING.com
Internet: http://www.HARTING.com
A-18
A. Technical appendix
Accessories type
Title
Description
KM12-8GD8GS-2-PU
Connecting cable
A-19
A. Technical appendix
1 Cables
2 Strain relief
3 Housing
4 Connecting part
5 Knurled nut
6 Thread for connector
6
Fig. A/7: Individual parts of plug and cable exit
A-20
Index
Appendix B
B-1
B. Index
Contents
B.
B-2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B. Index
A
Abbreviations, Product-specific . . . . . . . . . . . . . . . . . . . . XVI
C
Circuitry examples
DUO cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
PNP inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
PNP outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Connection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
CPX I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII
CPX pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
CPX terminal, Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . XIV
CPX-4DA
Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . .
With sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . . .
With sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . . .
With sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . . .
With sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . .
With sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . . . .
A-11
A-5
4-9
4-10
4-6
4-8
4-7
CPX-4DE
Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . .
With sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . .
With sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . . .
With sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . .
With sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . .
With sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . . .
A-10
A-4
3-14
3-15
3-11
3-13
3-12
CPX-8DE
Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-4
With sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . . . . 3-9
With sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . . . 3-10
With sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . . . . 3-6
With sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . . . 3-8
With sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . . . . . 3-7
Festo P.BE-CPX-EA-EN en 0112NH
B-3
B. Index
CPX-8DE-8DA
Internal structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-6
With sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . . . . 5-7
With sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . . . . 5-8
With sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . . . 5-6
CPX-AB-1-SUB-BU-25POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-12
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-9
CPX-AB-4-HARX2-4POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-13
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-9
CPX-AB-4-M12-8POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-15
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-9
CPX-AB-4-M12x2-5POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-10
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-8
CPX-AB-8-KL-4POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-11
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-8
CPX-AB-8-M8-3POL
Connecting the cables and plugs . . . . . . . . . . . . . . . . 2-10
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-8
CPX-GP-03-4.0
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-3
CPX-GP-CPA-...
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-3
B-4
B. Index
D
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Diagnosis
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . .
Via the field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-18
5-12
4-13
1-15
XIII
E
Electronic module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Error messages
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . .
3-18
5-12
4-14
1-15
I
I/O modules
Combinations with sub-bases . . . . . . . . . . . . . . . . . . . . . 2-8
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Input modules
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Instructions on commissioning . . . . . . . . . . . . . . . . . . 3-16
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Short circuit/overload . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Festo P.BE-CPX-EA-EN en 0112NH
B-5
B. Index
Instructions on commissioning
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . .
3-16
5-10
4-11
1-13
Internal structure
CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-8DE-8DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-11
A-10
A-10
A-12
L
LED display
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Multi I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
On the sub-bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-16
M
Manifold sub-base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Multi I/O modules
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Instructions on commissioning . . . . . . . . . . . . . . . . . . 5-10
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Short circuit/overload . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
B-6
B. Index
O
Output modules
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instructions on commissioning . . . . . . . . . . . . . . . . . .
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short circuit/overload . . . . . . . . . . . . . . . . . . . . . . . . .
4-13
4-14
4-4
4-5
4-11
4-15
4-5
4-16
P
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Pin assignment
CPX-4DA
with sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . 4-9
With sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . 4-10
with sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . 4-6
with sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . 4-8
with sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . . 4-7
CPX-4DE
with sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . 3-14
with sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . 3-15
with sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . 3-11
with sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . 3-13
with sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . 3-12
CPX-8DE
with sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . . 3-9
with sub-base CPX-AB-4-HARX2-4POL . . . . . . . . . . 3-10
with sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . . 3-6
with sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . 3-8
with sub-base CPX-AB-8-M8-3POL . . . . . . . . . . . . . . . 3-7
CPX-8DE-8DA
with sub-base CPX-AB-1-SUB-BU-25POL . . . . . . . . . . 5-7
with sub-base CPX-AB-4-M12x2-5POL . . . . . . . . . . . . 5-8
with sub-base CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . 5-6
B-7
B. Index
Pneumatic interfaces
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Instructions on commissioning . . . . . . . . . . . . . . . . . . 1-13
LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Pneumatic interfaces , DIL switches . . . . . . . . . . . . . . . . . 1-7
Power supply . . . . . . . . . . . . . . . . . . . . . . . 1-12, 3-5, 4-5, 5-5
Protection class . . . . . . . . . . . . . 1-12, 2-9, 2-12, A-3, A-8, A-9
S
Screening plate, Connect . . . . . . . . . . . . . . . . . . . . . 2-10, 2-15
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Short circuit/overload . . . . . . . . . . . . . . . . . . 3-20, 4-16, 5-15
Sub-base CPX-AB-1-SUB-BU-25POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
With I module CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . 3-14
With I module CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
With multi I/O module CPX-8DE-8DA . . . . . . . . . . . . . . . 5-7
With O module CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Sub-base CPX-AB-4-HARX2-4POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
With I module CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . 3-15
With I module CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . 3-10
With O module CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . 4-10
Sub-base CPX-AB-4-M12-8POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
With multi I/O module CPX-8DE-8DA . . . . . . . . . . . . . . . 5-8
Sub-base CPX-AB-4-M12x2-5POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
With I module CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . 3-11
With I module CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
With O module CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . 4-6
B-8
B. Index
Sub-base CPX-AB-8-KL-4POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
With I module CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . 3-13
With I module CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
With multi I/O module CPX-8DE-8DA . . . . . . . . . . . . . . . 5-6
With O module CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Sub-base CPX-AB-8-M8-3POL
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
With I module CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . 3-12
With I module CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
With O module CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Sub-bases
Combinations with I/O modules . . . . . . . . . . . . . . . . . . . 2-8
Connecting the cables and plugs . . . . . . . . . . . . . . . . . . 2-9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 2-5
T
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Technical specifications
CPX-4DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-4DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-8DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-8DE-8DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-1-SUB-BU-25POL . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-2-KL-4POL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-2-M12-8POL . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-4-HARX2-4POL . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-4-M12x2-5POL . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-AB-8-M8-3POL . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-GP-03-4.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPX-GP-CPA-... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sub-bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-5
A-4
A-4
A-6
A-9
A-8
A-9
A-9
A-8
A-8
A-3
A-3
A-4
A-6
A-5
A-3
A-8
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Festo P.BE-CPX-EA-EN en 0112NH
B-9
B. Index
B-10