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Gears
Kinematic Analysis of
Gears
ω1 O 2P
We know that =
ω2 O1P
From the similar ∆O1CP and ∆O 2DP
O 2P DP
=
O1P CP
Therefore ω2 x PD =ω1 x CP
Thus velocity of sliding: Vs =ω ( 1+ω 2 ) x A P
The maximum velocity of sliding occurs at the
first or last point of contact.
FORMS OF GEAR TEETH
When two gears teeth are in mesh, the profile
of anyone tooth can be chosen of arbitrary
shape and the profile for the other may be
determined to satisfy the law of gearing. Such
gear teeth are called conjugate teeth.
Although gears with conjugate teeth transmit
the desire motion, they require special cutter
which obviously increase the difficulty in
manufacturing. Therefore, conjugate teeth are
not in normal use. Usually, the following
geometrical curves which satisfy the law of
Involute Profile:
An involute is the locus of a point on a straight
line which rolls on the circumference of a circle
without slippage. In other words, a point on a
taut rope, when unwound from a cylinder,
would trace an involute curve. To illustrate,
consider a cylinder around which a cord abc,
which held tightly, is wrapped (as shown in
Figure) The point e on the cord represents
tracing point. When the cord is unwrapped
about the cylinder, the point e will trace out
the involute curve
d e f. The radius of curvature of the involute is
zero at point d and maximum at point f. The
radius of curvature at point e is equal to the
The involute profile has the following
properties:
The shape of the involute profile
is dependent only on the dimension
of the base circle.
If one involute rotates at a uniform
rate of motion and is in contact with
another, it will transmit a uniform
angular motion to the second irrespective of the centre
distance between the two corresponding base circles.
Angular velocity ratio of involute profile teeth is not
sensitive to centre distance of their base circles.
When two involutes are in mesh, the angular velocity
ratio is inversely proportional to the size of the base
circles.
The pressure angle of two involutes in mesh is
Cycloidal Profile:
A cycloid is the locus of a point on the
circumference of a circle which rolls without
slipping on a fixed straight line. It has two
variants - epicycloid and hypocycloid. An
epicycloid is the locus of a point on the
circumference of a circle, which rolls without
slipping on outside circumference of another
circle of finite radius. Similarly, a hypocycloid is
a locus of a point on the circumference of circle
which rolls without slipping on inside
circumference of another
circle.
In a gear having cycloidal teeth, the face of·
ARC OF CONTACT
When two gears start transmitting motion, the
initial contact occurs at a point where the flank
of the driving gear (pinion) tooth comes in
contact with the face tip of the driven gear tooth
and the contact ends when the face tip of the
pinion tooth comes in contact with the flank of
the driven gear tooth. In other words, the
contact between the two gears starts when the
addendum circle of the driven gear cuts the
normal pressure line at point E and ends when
the addendum circle of the pinion cuts the
normal pressure line at point F. (shown in Figure)
The distance between these two points, EF is
called path of contact or length of contact.
Usually, the path of contact is divided into two
Path of approach. A portion of path of contact
from the beginning of engagement to pitch
point. i.e., the length EP, is called path of
approach
Path of recess. The portion of path of contact
from pitch point to the end of engagement,
i.e., the length PF, is called path of recess.
Let rl = pitch circle radius of the pinion
r2 = pitch circle radius of the gear
ra1 = addendum circle rarius of the pinion
αra2 = addendum circle radius of the gear
and = pressure angle,
Path of contact = Path of approach + Path of
or EF = EP + PF
Path of approach EP = ED – PD
2 2
EP = O 2 E - O2 D - PD
2 2 2
EP = ra2 - r2 cos α - r2 sin α
The maximum possible length of path of
approach is: r1 sin α
CP =
Similarly the path of recess
2 is2 PF = FC – PC
PF = O1F - O1C - PC
2 2 2
PF = r a1 - r cos α - r1 sin α
1
r2 sin of
The maximum possible length α path of recesss
Therefore, the path of contact:
EF = ra2 - ra2 cos2 α + ra1 - ra1 cos2 α - ( r1 + r2 ) sin α
2 2 2 2
4
1
EPICYCLIC GEAR TRAIN
In the types of gear train discussed so far, the axes
of the gears remain fixed and there is no relative
motion between the axes. In epicyclic gear train,
there exists a relative motion between two axes of
the gears constituting the train. An epicyclic gear
train usually consists of three elements--driving
gear, driven gear and an arm which is pivoted
about a fixed centre as shown in Figure ‘d’. In this
gear train, if the arm A is held fixed, the driving gear
1 and driven gear 2 constitute a simple gear train.
However, if gear 2 is held fixed, the arm A can
revolve about the centre of gear 2 and gear 1 rolls
around the pitch circle circumference of the
stationary gear 2. In such a gear train, the driving
gear 1 rolls around the driven gear 2 and traces an
epicyclic path; hence it is called epicyclic gear
In some gear trains, the fixed gear may be
internal gear and pinion which rolls inside of
internal gear traces hypocycloid. However, it
has become customary to call even these
Tabulation Method
In tabulation method, the complex motion of
the gear train is splitted into qifferent motions
of individual' gear pair and their train value or
speed ratio is written in tabular form. Finally
these splitted motion segments are added as
per their connectivity. A detailed stepwise
procedure is seminaries as follows (Figure ‘d’):
Step-1: Assume that the arm is locked and all
other gears are free to rotate.
Step-2: Mark any gear (say gear 2) as
reference gear and rotate it through one
revolution in the clockwise direction which is
designated as positive direction.
Step-3: Calculate the number of revolutions
made by all the gears and record them in
Table. This can be calculated by known values
of number of teeth.
Step-4: Multiply each train value by x,
assuming that reference gear rotates at x rpm.
Write down the corresponding number of
revolutions of all the gears in second row of the
Table .
Step-5: Now it is assumed that arm is unlocked
and allowed to rotate in clockwise direction by
y rpm. Thus add y to all the elements of
second row and write down in the third row.
Step-6: Apply the given boundary conditions
and find the values of x and y. For example, if
Number of revolution
Operation Arm Gear 2 Gear 1
‘A’ ‘Z2’ ‘Z1’
1. Arm A is 0 +1 Z
− 2
locked. Z1
Gear 2 is given
one turn in
clockwise
direction.
2. Multiply by 0 x Z2
− ×x
‘x’ Z1
3. Unlock arm y x+y Z
y- 2 × x
and rotate it by Z1
y turns. Add
‘y’.
x+y=0
And y = 1
Solving Eqs. we get x = -1 and y = 1
Therefore, the revolution of gear 1 for one
revolution of arm A and gear 2 being fixed, is.
Z2
N 1 =y - × x
Z1
Z2
N 1 =1 +
Z1
Problem: An epicyclic gear train arrangement is
shown in Figure below. Gear E is a fixed gear
and gears C and D are compounded and
mounted on one shaft. If arm A makes 60 rpm in
counterclockwise direction, determine the speed
and direction of rotation of gears Band F. The
number of teeth on different gears are as given
below:
Zb = 25, Zc = 15, Zd = 50, Ze = 20 and Zf = 30.
Problem: In an epicyclic gear train as shown in
Figure below, the arm A is fixed to the shaft S.
The gear B having 80 teeth rotates freely on the
shaft S and gear D with 120 teeth is separately
driven. If the arm A runs at 100 rpm and gear D
at 50 rpm in same direction, find the speed of
gear B.