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제4장 밸브의 선정
제4장 밸브의 선정
, ,
. , .
1 .
(, , ) .
(Cv). .
60F(15) 1PSIG(0.07f/)
(gal/min) .
4" Class150 (Cv) .
Gate Valve
Globe Valve
Ball Valve
1,290
190
510
2,110
1)
TONGUE
FLANGE
)
a) Flange : Flat Face, Raised Face, Ring Type
FLAT FACE
GROOVE
RAISED FACE
FEMALE
MALE
, , .
b) .
2)
)
a) Butt Weld ; 2" .
b) Socket Weld( ) ; 2"
BUTT WELD
.
)
a) ,
THREAD
SOCKET WELD
.
End Sch. No. .
b) .
c) .
d) , .
, .
1) Shell(Body/Bonnet)
.
(Service
Temperature)
(Material Specification)
Nominal
Designation
ASTM
KS
-29 to 427
Carbon Steel
A216-WCB
A105
D4107-SCPH2
D4051-SM25C
-29 to 468
C-Mo
A217-WC1
A182-F1
D4107-SCPH11
D4123-F1
1Cr-Mo
A217-WC6
A182-F11
D4107-SCPH31
D4123-F11
2Cr-1Mo
A217-WC9
A182-F22
D4107-SCPH32
D4123-F22B
5Cr-Mo
A217-C5
A182-F5a
D4107-SCPH62
D4123-F5D
9Cr-1Mo
A217-C12
A182-F9
9Cr-1Mo-N
A217-C12A
A182-F91
-29 to 800
18Cr-10Ni-Cb
A351-CF8C
A182-F347
-46 to 343
Carbon Steel
A352-LCB
A182-LF2
-59 to 343
C-Mo
A352-LC1
D4111-SCPL11
-73 to 343
2Ni
A352-LC2
D4111-SCPL21
-101 to 343
3Ni
A352-LC3
A182-LF3
D4111-SCPL31
-196 to 538
18Cr-8Ni
A351-CF8
A182-F304
D4103-SSC13
-29 to 593
-29 to 649
D4123-F9
D4111-SCPL1
D4115-STSF304
(Service
Temperature)
Nominal
Designation
(Material Specification)
KS
ASTM
18Cr-8Ni
Low Carbon
A351-CF3
A182-F304L
D4103-SSC19
D4115-STSF304L
-196 to 538
18Cr-9Ni-2Mo
A351-CF8M
A182-F316
D4103-SSC14
D4115-STSF316
-196 to 427
18Cr-9Ni-2Mo
Low Carbon
A351-CF3M
A182-F316L
D4103-SSC16
D4115-STS316L
-29 to 150
20Cr-29Ni-Cu
-Mo
A351-CN7M
B473
Bronze
B62-No836
D6002-BC6
Aluminum
Bronze
B148-No955
D6015-AlBrC2
-196 to 427
-29 to 120
2) /(Bolt/Nut)
) /
a) / Shell Shell
.
(Material Specification)
Nominal
Designation
ASTM
A193-B7
Cr-Mo
KS
D3723-SNB22
A193-B7M
Nut
Shell
A216-WCB
A194-2H
A216-WCB : NACE
A194-2HM
A194-4
Cr-Mo-V
A193-B16
D3723-SNB21
18Cr-8Ni
A193-B8
A194-8M
Duplex S. S
Low
Temperature
Service
A453-660
A890-4A[J92205], 5A[J93404]
A453-660
A320-L7
A194-4
A320-B8
Class2
A194-8
A320-B8M
Class2
A351-CF8M, CF3M
A194-8M
Class2 .
Shell
A193-B7/A194-2H
Stainless Steel
A193-B8/A194-8
NACE
A193-B7M/A194-2HM
A307-B/A563-A
Stainless Steel
A193-B8/A194-8
3) Trim()
Shell
.
)
Gate
Stem, Body Seat Surface, Disc Seat Surface, Back Seat Ring
or Surface, Small Internal Parts
API 600
Globe
BS 1873
Check
BS1868
Lower
Upper
-450
-460
-400
-400
-268
-273
-240
-240
600
450
1200
900
316
232
649
482
371
538
316
427
Hastelloy B 2)
Hastelloy C 2)
Alloy 20
Type 410 Stainless steel 40RC
-50
-20
-46
-29
700
1000
600
800
17-4 PH(CB-7CU)
Alloy 6(co-cr) [Stellite No.62)]
Chrome plating
Aluminum bronze
-40
-460
-460
-460
-40
-273
-268
-273
800
1500
1100
600
427
816
593
316
Nitrile
3)
4)
Fluoroelastomer(Viton and Flurel )
TFE
Neoprene
-40
-10
-450
-40
-40
-23
-268
-40
200
400
450
180
93
204
232
82
Stem
Combination number
Material description
Brinell hardness
1 and 4 through 8A
13Cr
200 HB min.
275 HB max.
18Cr - 8Ni
3)
25Cr - 20Ni
3)
9 or 11
NiCu alloy
3)
10 or 12
18Cr - 8 Ni - Mo
3)
13 or 14
19Cr - 29Ni
3)
13Cr
250 HB min.
18Cr - 8Ni
3)
25Cr - 20 Ni
3)
13Cr
750 HB min.
5 or 5A
HF
350 HB min.
13Cr/ CuNi
13Cr/ 13Cr
8 or 8A
13Cr/ HF
NiCu alloy
3)
10
18Cr - 8Ni - Mo
3)
11 or 11A
NiCu alloy/HF
3)/3 50 HB min.
12 or 12A
13
19Cr - 29 Ni
3)
14 or 14A
19Cr - 29Ni/ HF
1)
Seating
surfaces
2)
NOTES
1) Stems shall be wrought material.
2) Backseat surfaces for CN 1 and 4 through 8A shall have a minimum hardness 250 HB.
3)Not specified.
1. Cr=Chromium; Ni=Nickel; Co=Cobalt; Mo=Molybdenum.
2. HF=Hard Facing using CoCr or NiCr welding alloy. The suffix A Applies to NiCr.
3. Free machining grades of 13Cr Shall not be used.
4. For CN 1, a differential hardness of a least 50 Brinell
mating surfaces.
5. When two materials are separated by slash this denotes two separated materials, one
for the seat ring seating surface and the other for the gate seating surface without
implying a preference for which is to be applied to other part.
.
Specified CN
Alternative CN
Specified CN
Alternative CN
8 or 8A
10
8A
5A
316 S S
Monel
Alloy 20
Titanium
Al Bronze
Aluminum
Buna-N
Neoprene
PTFE
Viton
410 S S
A B
A A
A B
A B
B A
A B
B A
[Acetic Anhydride]
A B
A A B
[Alcohol]-Methyl
[Alcohol]-Ethyl
[Ammonia Gas]
A A
A A
[Ammonia Solutions]
A A
A A
[Boric Acid]
[Chlorine](Dry)
B A
A B A
[Chlorine](Wet)
B A A
[Gasoline]-Motor
A A
[Gasoline](Sour)
A A B
A A
[Graphite]
B B A
B B
- A
[Hydrogen Gas]
A B
B A
- B
A B
- B B
A B B
[Kerosene]
LPG
[Naphtha]
B A
[Natural Gas]
[Natural Gas](Sour)
A A B
[Oxygen Gas]
-[Paint-Solvents]
B A
[Sea Water]
A A
A A
-[Steam-Low Pressure]
B A
B A
B A
B A A
B A
B B
B A A
[Water, Fresh]
A A
- B A
A A A
A A
B A A
17-4PH H S
Stellite No 6
Hastelloy C
Bronze
Iron
[Water, Distilled]
Cast Steel
RATING SYSTEM
A Usually Satisfactory
B Slight to Moderate Effect,
Caution
Generally Unsuitable
- Unknown
A
A
A
A
A
A
B B
B
A
316 S S
Bronze
Inconel
Monel
Hastelloy B
Hastelloy C
Titanium 75A
Nickel
Alloy 20
17-4 PH
Alloy 6(co-cr)
ENC*
ENC*
Al Bronze
304 S.S
316 S.S
Bronze
Inconel
Monel
Hastelloy B
P
P
F
P
P
P
P
P
F
P
P
P
F
F
S
S
S
S
P
P
S
P
P
P
P
P
S
P
P
P
P
P
S
P
P
P
F
F
S
F
F
F
P
P
S
P
F
F
P
P
S
F
F
S
P
P
S
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
S
S
F
F
F
F
F
F
F
F
F
F
F
S
F
F
F
S
S
S
Hastelloy C
Titanium 75A
Nickel
Alloy 20
Type 410 Hard
Type 440 Hard
F
P
P
P
F
F
F
P
P
P
F
F
S
S
S
S
F
F
F
P
F
F
F
F
F
F
F
F
F
F
F
F
S
F
F
F
F
F
F
F
F
F
F
P
F
F
F
F
F
F
P
P
F
F
F
F
P
P
F
F
F
F
F
F
F
S
F
F
F
F
F
F
F
F
F
F
F
S
S
S
S
S
S
S
F
F
F
F
S
S
S
F
F
F
S
S
S
S
S
S
S
S
17-4 PH
Alloy 6(co-cr)
ENC*
Cr Plate
Al Bronze
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
S
F
S
F
F
S
F
S
F
S
S
F
S
F
S
S
F
S
F
F
S
F
S
F
F
S
F
S
F
F
S
F
S
S
S
S
S
S
S
S
S
P
S
S
S
S
S
F
S
S
S
S
S
P
S
S
S
S
S
P
S
S
S
S
S
P
Body Seat
Disc Seat
Stem
Back Seat
MIN. HB350
HB275 20
HB230 20
HB350 20
HB275 20
MIN. HB350
HB230 20
HB350 20
MIN. HB350
HB275 20
HB230 20
(SIZE)
150600
GATE
9002500
(SIZE)
150600
9002500
24"
Shell Metal+E410
18"
Shell Metal+Trim
26
Shell Metal+STL
20
Shell Metal+STL
(SIZE)
All
9001500
150600
Shell Metal+STL
5) /(Disc/Wedge)
/ .
SIZE
TRIM
12"
Gate
900~2500
13Cr
*A217-CA15
Shell+13Cr
304
A351-CF8
Shell+304
316
A351-CF8M
Shell+316
Shell+320
13Cr
Shell+13Cr
304
Shell+304
316
Shell+316
Alloy 20
Shell+320
8"
&
150~600
Alloy 20
14"
Globe
CLASS
13Cr
*A217-CA15
Shell+13Cr
304
A351-CF8
Shell+304
316
A351-CF8M
Shell+316
Alloy 20
Shell+320
13Cr
Shell+13Cr
304
Shell+304
316
Shell+316
Alloy 20
Shell+320
Check
10"
Back Seat Ring
Back Seat Ring
STEEL/13Cr
A479-410
A351-CF3MN
A479-316N
A351-CF8/304
A479-304
A351-CD4MCu(A890-1A)
A479-UNS S32205
A351-CF8M/316
A479-316
A890-4A[UNS J92205]
A479-UNS S22050
A351-CF3/304L
A479-304L
A890-5A[UNS J93404]
A479-UNS S32750
A351-CF3M/316L
A479-316L
A351-CF8C/347
A479-347
A351-CD3MWCuN
(A890-6A, UNS J93380)
A479-UNS S32760
A351-CG8M/317
A479-317
MONEL[400]
B564-UNS N04400
A351-CF10/304H
A479-304H
B148-C95400
B150-C61900
A351-CN7M/B473
B473
BRONZE
B16-C36000
7) (Hand Wheel)
) 560 A197, 630 A216-WCB .
) Hammer Blow 500 () A395, 560 () A216-WCB .
) , & (A53)
(A576-1020) .
8) (Gland Packing)
) ?
(Stem) (Stuffing Box)
.
)
. , ,
, , .
a) : .
.
b)
- : .
.
- : .
- :
c) : Sheet
.
d) : Elastomer
.
) Gland Packing
Gland Packing , , ,
. ,
.
.
(Asbestos) (Asbestos Free)
.
a) (Asbestos):
.
(Crysotail) .
Hardness
(HB)
Max. temperature
()
Soft steel
120
540
Soft iron
90
540
5Cr-05Mo
F5
130
700
18Cr-8Ni
304
160
800
304L
150
800
18Cr-8Ni-Mo
316
160
800
316L
150
800
130
800
Material
Carbon steel
Alloy steel
Stainless steel
Monel
()
(kgf/cm2)
PILLAR
JEIL
VALQUA
GARLOCK
JOHN
CRANE
) (Gasket)
) ?
2
(Seal)
(Shell) .
) ,
Sheet Type
3 , + ,
.
a)
Corrugated
Serrated Type
PTFE ) .
- Single Jacket Type Gasket : -(PTFE, , )
c)
()
(kgf/cm )
PILLAR
(Manual)
JEIL
VALQUA
1) Actuator()
) 1/4Turn Actuator(Part-turn or Quarter turn actuator)
90 , , , Damper Mechanism
Worm & Worm gear, Rack & Pinion .
) Multi-turn Actuator
1 , ,
, .
) Linear Actuator
Multi-turn actuator
Liner thrust unit , Cylinder
Piston Diaphragm . , ,
.
2)
) Electric actuator
-
) Pneumatic actuator
.
) Hydraulic actuator
- .
3) (Electric actuator)
, , ,
, ,
.
) (Standard Type)
) Resistance of Disc : F
F1 = /4 Ds P Fv
,
Ds : Inside diameter of body seating surface.()
P : Max. differential Pressure (min. 2kgf/)
Fv : Valve Factors
Valve Factors
Liquids
Valve Type
Gases
below
750 (400)
above
750
below
1000 (538)
above
1000
0.3
0.3
0.35
0.45
0.35
0.4
0.45
0.5
0.66
0.66
0.77
0.99
1.2
1.2
1.2
1.2
25
500kgf
26 ~ 38
700kgf
40 ~ 60
1100kgf
61 ~ 77
1500kgf
77
2100kgf
) Stem Thrust(kgf)
W = F+ F+ F
) Stem Torque (kgf-m)
T = W K 0.01
K : Stem Factor
(K)
,
D = Ds - (Pitch)
tan = Lead/( D )
= ACME Thread Angle ( 14.5)
= (0.12~0.2, 0.14~0.16)
5) Gear Box
Manual Type (Rim Pull Force) . MSS
SP-91(Guidelines for Manual Operation of Valves)
, , 45kgf,
20kgf, JPI (7S-48) 35kgf .
,
( ) .
Multi-turn Bevel Gear(Spur Gear ) Quarter-Turn
Worm Gear . ,
.
6) (Electric Actuator)
)
a)
b) (Seat Port) ()
c) (Stem) ()
d) ()
e)
)
- , Class
-
-
-
-
- Option
Position Transmitter
Local Control
Actuator
-
Seat Dia.
Stem Dia.
Lead()
Pitch
Valve Factor
Stem Factor
Valve Lift
- Data Sheet
- Stem Thrust
& Torque
-
- Spec.
- Data Sheet
Actuator
- 16 -