Tiu chun ngnh

QUY TRNH K THUT THI CNG

CNG HO X HI
CH NGHA VIT NAM

V NGHIM THU

22 TCN 304 - 03

CC LP KT CU O NG
BNG CP PHI THIN NHIN

(Ban hnh km theo Quyt nh s 122 /Q-GTVT, ngy 13/1/2003)

CHNG 1

NGUYN TC CHUNG
1.1. Quy trnh ny p dng cho vic thi cng v nghim thu cc lp kt cu o ng bng
cp phi thin nhin (khng nghin) bao gm: cp phi si ong, si , cp phi si i, cp phi
si (cui) sui, ct liu th c nghin t si... dng xy dng mi v ci to nng cp ng
b cng nh xy dng bn bi trong ngnh giao thng vn ti theo phn loi tng mt A1, A2,
B1, B2 trong tiu chun ngnh "Quy trnh thit k o ng mm" 22 TCN 211 - 93 (phn loi
ny c lit k phn ph lc).
1.2. Cp phi thin nhin c cc ch tiu k thut quy nh trong chng 2 v phi c la
chn tu theo v tr ca lp kt cu trong kt cu o ng nh bng 2.
1.3. Cc bc thi cng lp kt cu o ng bng vt liu cp phi thin nhin phi bo m
thc hin c nguyn l hnh thnh cng ca vt liu cp phi ht; C th l phi m bo
ng thnh phn ht, ch s do, cng ca cc ht vt liu v phi m bo c th lu ln t
cht cao m tt nht.
Trng hp s dng cp phi thin nhin l lp mt ca loi tng mt B1, B2 th trn lp
mt ny phi ri lp bo v bng ct sn 3-5mm.
1.4. Khi khai thc cp phi thin nhin phi c bi cha tp trung vt liu thnh ng v
kim tra cht lng trc khi vn chuyn ra mt ng.
1.5. Quy trnh k thut thi cng ny thay th:
"Quy trnh k thut thi cng v nghim thu mt ng si ong" 22 TCN 11-77
"Quy trnh k thut thi cng v nghim thu mt ng cp phi" 22 TCN 07-77.

CHNG II

NHNG YU CU K THUT I VI CP PHI T NHIN

2.1. Thnh phn ht ca cp phi thin nhin phi nm trong vng gii hn ca ng bao
cp phi quy nh bng 1.
Thnh phn ht
(th nghim theo TCVN 4198 - 95 hoc AASHTO T 27; T 88;T 11)

Bng 1

Thnh phn lt qua mt sng vung (%)

Loi
cp

50,0mm

Phi

25,0mm

9,5mm

4,75mm
o

2,0mm
o

0,425mm
o

0,075mm

(2")

(I")

(3/8")

(N 4)

(N 10)

(N 40)

(No200)

100

30-65

25-55

15-40

8-20

2-8

100

75-95

40-75

30-60

20-45

15-30

5-20

100

50-85

35-65

25-50

15-30

5-15

100

60-100

50-85

40-70

25-45

5-20

100

55-100

40-100

20-50

6-20

2.2. Cc ch tiu k thut ca cp phi thin nhin:

2.2.1. Thnh phn ht theo bng 1.
2.2.2. Cc ch tiu k thut theo bng 2.
Cc ch tiu k thut

Ch tiu
k thut

Tr s th nghim yu cu vi lp

Phng
php th
nghim

Bng 2

Mng
di loi

Mng trn Mng di

loi A2

loi A2

Mng loi

Mt loi B1,

B1, B2

B2, gia c l

A1
Loi cp phi p dng

A, B, C

A, B, C

35

25

35

35

35

12

T 9 n 12

AASHTO T-193

30

70

25

25

30

LosAngelesLA, %

ASTM C-131

50

35

50

50

50

T l lt qua sng

TCVN 4198-95

< 0,67

0,67

< 0,67

15

15

Gii hn chy W1, %

Ch s do Ip, %
CBR, %

N 200/N 40
Hm lng ht thoi dt
max, %

22 TCN 211-93
TCVN 4197-95*
AASHTO T-89
TCVN 4197-95*
AASHTO T-90

AASHTO T-27
22 TCN 57-84

A, B, C, D, E A, B, C, D, E A, B, C, D, E

khng th
nghim

< 0,67

Khng th

Khng th

Khng th

nghim

nghim

nghim

Ghi ch:

1. Khi cha c phng php th nghim tiu chun Vit Nam (TCVN) v tiu chun ngnh
(22 TCN) th p dng tiu chun th nghim ca AASHTO, ASTM.
2. CBR th nghim theo AASHTO T-193 c cht m nm bng 95% m nn ci tin
AASHTO T-180 ngm nc 4 ngy.
3. Tt c cc vt liu cp phi khng c c bi thc vt v st cc.
4. Dng dy c kch thc l vung 0,425mm thay cho l trn 1mm.
2.3. Khi vt liu cp phi thin nhin khai thc ra (khng nghin) m khng t cc yu cu
k thut nu trn th phi ci thin t c cc yu cu . Trn c s kt qu th nghim hn
hp cp phi quyt nh bin php ci thin sao cho thch hp. Cc bin php thng thng l:
Khi t l t (ht nh) vt qu gii hn cho php, phi sng lc b bt t;
Khi thnh phn cp phi thiu ht cng, phi trn thm dm hoc si cui;
Khi ch s do ln, phi trn thm mt t l ct th v ct nh hoc trn thm vi (t l vi
dng gim ch s do trn c s th nghim quyt nh);
Khi dng cp phi sui khng t ch s do th phi trn thm mt t l t st;
Khi c t l ht dt cao hn quy nh th phi tm bin php nghin v si hoc loi b ht
dt;
Khi c nhng ht ct liu 50mm th phi sng loi b hoc nghin v chng lt qua
sng 50mm.
2.4. i vi nhng loi mt ng giao thng nng thn c xy dng t ngun vn ngoi
ngn sch c php khng th nghim mi mn Los Angeles (LA) v CBR

CHNG III

QUY NH THI CNG

3.1. Chun b cp phi
- Vt liu cp phi thin nhin phi tp kt thnh ng bi cha vt liu sau th nghim
cc ch tiu k thut nu trong chng 2; nu t cc yu cu k thut th mi c php vn
chuyn n mt ng.
- Trc khi ri cp phi cn kim tra hin trng thi cng c th l: lp y o ng hay
mng o ng phi hon thnh v c nghim thu m bo cht, kch thc hnh hc, cao
... theo yu cu ca thit k.
- Khi lng cp phi phi c tnh ton ri lp mng ng chiu dy thit k vi h
s ln p K; cn phi thi cng th mt on xc nh (h s ny thng thng
K = 1,25 - 1,35.

- Dng t t vn chuyn cp phi t bi tp kt ( kim tra cc ch tiu k thut t yu

cu) ra hin trng, khi xc ln xe t nn dng my xc bng gu, nu dng th cng th dng
st chuyn ln xe, khng dng xng ht ln xe. Khi cp phi t xe xung ng th phi
thnh ng, khong cch gia cc ng phi tnh ton sao cho cng san t nht hn ch s
phn tng ca cp phi.
- Cp phi khi xc v vn chuyn phi c m thch hp khi san v lu ln cp phi c
m nm trong phm vi m tt nht (Wo) vi sai s cho php nh hn 1% (Wo).
3.2. San cp phi
Cp phi vn chuyn n hin trng phi m bo m; nu th th phi ti thm nc
m bo khi lu ln cp phi trng thi m tt nht. Cng vic ti nc c thc hin
nh sau:
- Dng bnh hoa sen ti nhm trnh cc ht nh tri i.
- Dng xe tc vi vi phun cm tay chch ln tri to ma.
- Ti trong khi san ri cp phi nc thm u.
Tu thuc phng tin lu san ri cp phi bng my san hoc my ri ng vi chiu mi
lp ( lu ln cht) nhng khng c qu 20cm. Thao tc v tc san ri sao cho to b mt
bng phng, khng gn sng, khng phn tng v hn ch s ln qua li khng cn thit ca my.
Trong qu trnh san ri cp phi nu thy c hin tng phn tng, gn sng hoc nhng du
hiu khng thch hp th phi tm bin php khc phc ngay; Ring i vi hin tng phn tng
khu vc no th phi trn li hoc thay bng cp phi mi bo m yu cu thi cng.
Trc khi ri cp phi lp sau, mt ca lp di phi m m bo lin kt gia cc lp
cng nh trnh h hng ca cc lp mt. V vy nn tin hnh thi cng ngay lp sau khi lp trc
thi cng m bo yu cu k thut v c nghim thu theo quy nh ca thit k. Bin php
m bo cht yu cu mp mt ng do Nh thu la chn thng qua t vn chp thun.
3.3. Lu ln
3.3.1. Ngay sau khi san ri cp phi th phi tin hnh m ln ngay vi cht ti thiu K
0,98 theo th nghim m nn ci tin AASHTO T-180. Ch tin hnh lu ln vi m cp phi
l m tt nht (Wo) vi sai s 1%.
3.3.2. Th t lu ln: u tin lu s b lp kt cu n nh sau lu cht.
3.3.3. S ln lu ln cn c c th vo kt qu th im v lu ln ti thc a.
3.3.4. Phi sa cha ngay nhng ch khng bng phng, gn sng trong qu trnh lu.
3.3.5. Lu th im: trc khi thi cng i tr phi tin hnh lu th im xc nh s ln lu
ln thch hp vi tng loi thit b lu v quan h gia m, s ln lu, cht. Thc hin th
im trn on ng c di 50m rng ti thiu 2,75m (chiu rng mt na mt ng hoc
mt ln xe).

3.3.6. Khi tri ma th phi ngng ri ra ngng lu ln cp phi. Nu ang lu gp tri ma th

phi ngng lu, i tnh ma nc bc hi n khi m t m tt nht mi c lu tip.
Sau khi kt thc lu th th nghim xc nh cht tng ng bng phng php rt ct.
3.4. Bo dng
3.4.1. i vi lp mt loi B1, B2 bng cp phi thin nhin th sau khi thi cng xong trong
vng 7-14 ngy cn phi thc hin cc bc sau y:
- iu chnh cho xe chy phn b u trn b rng phn xe chy;
- Qut ct sn lp bo v vng ra ngoi tr li phn xe chy;
- Nu nng kh phi ti m u trn phn xe chy mi ngy mt ln.
3.4.2. i vi lp mng bng cp phi thin nhin:
- Nu phi bo m thng xe ngay trn mng th vic bo dng cng phi c thc hin
nh iu 3.4.1 (trong trng hp ny cng nn ri ct sn bo v b mt, nu thi gian ch thi
cng lp trn di hng thng m vn phi m bo giao thng vi lu lng 50 xe/ngy m);
- Nu lp trn c thi cng ngay trong vng mt tun th khng cn lm lp bo v, vic
bo dng lc ny c thc hin bng cch iu chnh xe v ti m nh trn.

CHNG IV

KIM TRA NGHIM THU

4.1. Ni dung kim tra
4.1.1. Kch thc hnh hc:
Sai s chiu rng: 10 cm; Ring i lp mng khng c sai s m v chiu rng.
Sai s chiu dy: - i vi lp b mt v lp mng trn 0,5cm.
- i vi lp mng di - 2cm n + 1,0cm
Sai s v dc ngang mt ng v l ng: 5%o (nm phn nghn)
4.1.2. phng bng thc 3m (22 TCN 16-79) Khe h gia y thc v b mt lp cp
phi phi nh hn 1cm i vi lp mt v 2cm i vi lp mng.
4.1.3. H s m ln K 0,98 (ci m nn ci tin AASHTO - T-180 trong phng
th nghim).
4.1.4. Xc nh dung trng thc t hin trng bng phng php rt ct (22 TCN 13- 79 hoc
AASHTO T191-93 (1996)
4.1.5. Thnh phn cp phi: ly mu sng kim tra t l phn trm ca cc ht phi nm
trong phm vi ng bao cp phi bng 1 ca quy trnh ny. Cc s liu th nghim khc phi t
tr s th nghim yu cu nu trong chng 2.
4.2. Khi lng kim tra
4.2.1. i vi cp phi vn chuyn n bi cha vt liu:

C 200m3 phi th nghim kim tra tt c cc ch tiu quy nh nu chng 2. Trng hp

khi lng thi cng yu cu nh hn 200m3 cng phi th nghim tt c cc ch tiu quy nh nu
chng 2.
4.2.2. Trong qu trnh thi cng (ti hin trng):
a- Kim tra kch thc hnh hc (chiu rng, chiu dy, dc ngang): mi Km ng kim
tra ti thiu 5 mt ct; trn mi mt ct kim tra b dy 2 ch.
b- Kim tra thnh phn ht cp phi c 200 m3/1 mu, hoc mt ca thi cng kim
tra 1 mu;
c- Xc nh dung trng thc t hin trng v cht K bng phu rt ct c 100m di thi
cng mt ng phi kim tra mt ln trn mi ln xe.
4.2.3. Nghim thu sau thi cng:
a- Kim tra kch thc hnh hc (chiu rng, chiu dy, dc ngang mt v l ng) 3 mt
ct/1km; Mi mt ct o b dy 2 ch;
b- Th nghim tt c cc ch tiu quy nh nu chng 2, i vi mt ng rng 7m th th
nghim 3 mu/1km (cc loi mt ng c chiu rng khc mi suy);
c- Xc nh dung trng thc t hin trng v cht K bng phu rt ct, i
vi mt ng rng 7m th 3 mu/1km (cc loi mt ng c chiu rng ln hn th mi suy).

PH LC
TRCH DN CU TO TNG MT V TNG MNG
THEO "QUY TRNH THIT K O NG MM" 22 TCN 211-93
CU TO TNG MT O NG
Loi tng mt

Vt liu v cu to tng mt

Cp cao A1

- B tng nha cht

Cp cao A2

- B tng nha ngui v m, trn c

lng nha

Phm vi s dng
- Trn cc tuyn ng cp I,
III, ng cao tc, ng
trc chnh ton thnh v trc
chnh khu vc cc th,
ng trong x nghip ln.

- Thm nhp nha

- dm nc lng nha

- Trn cc tuyn ng cp
III-VI v cc ng trc
chnh
th
-

Ch dng cho ng cp
IV- V v cc ng ph

th.
Cp thp B1 Cp thp B2

- gia c cht KD v c lng nha

- dm nc c lp bo v ri rc
- Cp phi
- t ci thin ht t ti ch, ph liu
cng nghip gia c CKDVC hoc CKDHC
trn cc lp hao mn v bo v

- Trn cc tuyn ng cp
IV-VI v cc ng ph
th nh
- Trn cc tuyn ng cp VI
v cp thp hn

CU TO TNG MNG
Phm vi s dng
Loi tng mng
1) - dm nc c hay khng
gia c cht KD

V tr tng mng

Loi tng mng

iu kin s dng

Lp mng trn

Cp cao
A1, A2

- Ri mt hoc nhiu lp trn

cp phi; cp phi dm, si
cui; ba, t hoc dm
gia c.

2) - dm, si c hay khng gia Lp mng trn

c cht KD

Cp cao
A1, A2

- Ri mt lp dm cp phi
dm, si hoc ba.

- dm cp phi hay khng

gia c cht KD

3) - t, ct gia c cht kt dnh v Lp mng trn hoc Cp cao A2

c hoc hu c
lp mng di

- Ri trc tip trn nn t

4) - Cp phi thin nhin cp phi Lp mng di

- Ri trn nn t

Cp cao A2

cui, cp phi dm, trn

t, cp phi latert khng gia c
5) - Ph liu cng nghip (x than) Lp mng di
gch v, t ci thin

Cp thp B1
Cp thp
B1, B2

- Ri trn nn t