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Power Consumption & Heat Dissipation-COB#1-Rev1
Power Consumption & Heat Dissipation-COB#1-Rev1
Power Consumption & Heat Dissipation-COB#1-Rev1
EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT CONSULTANT: CENTRE FOR ENGINEERING & TECHNOLOGY
© 2009, MECON LIMITED, ALL RIGHTS RESERVED. PROJECT: REBUILDING COKE OVEN BATTERY NO. 1&2
SECTION: UNIT: COKE OVER BATTERY-1 DEPT.: INSTRUMENTATION & PROCESS CONTROL
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NAME DATE SIGN CONTRACTOR:
MECON LIMITED
CS17-BO3-FIT-069-COB1
REVISION HISTORY
REV.NO DATE OF REVISION BRIEF DESCRIPTION OF REVISION SHEET NUMBERS REVISED REMARKS
Digital
Cabinet 7 DC Power supply unit - 24V DC, 14A PBA-300F-24 1 357.000 0.357 76.755 76.755 Total requirement of power for Digital
Marshalling cabinet: 357 VA, 6A feeder
8 Engineering Station (HIS0164) ML110 G6 1 273.750 0.274 58.856 58.856
9 Operator Station & Large Display PC (HIS0163, 0158) DC8000 2 240.000 0.480 51.600 103.200 Individual 6A feeders shall be considered for
each stations, however for Large display
Others 10 63" Plasma Panel Display SAMSUNG/EQV 1 937.500 0.938 201.563 201.563 separate 6A feeder shall be provided. Total
11 22" Wide screen LCD Monitors LE2201W 2 43.750 0.088 9.406 18.813 no of 6A feeders: 5 Nos
12 Deskjet Printer Officejet Pro 8000 1 60.000 0.060 12.900 12.900
Total UPS Power consumption (230V AC, 50Hz) & Heat Dissipation - - 3.649 - 784.535
Continued on Page 05 of 08
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 03.05.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 3
SHEET
YOKOGAWA INDIA LIMITED 9
COB#1 OVERALL UPS POWER CONSUMTION (230V AC) - FEEDER#2
CLIENT: BSL PLANT: COKE OVEN BATTERY UN
230V AC Power 230V AC Heat
Area S No. Description Model No. Qty Consumption Dissipation (kcal/hr) Remarks
Unit (VA) Total (KVA) Unit Total
1 Field Control Unit, Duplexed Field Control Unit AFV10D - S41101 1 230.000 0.230 49.450 49.450
2 Local Node Interface Units For FIO ANB10D-410/CU2N/NDEL 1 230.000 0.230 49.450 49.450 Total requirement of power for system
System 3 Local Node Interface Units For FIO ANB10D-410/CU2T/NDEL 1 230.000 0.230 49.450 49.450 cabinet: 897 VA, however 20A MCB is
Cabinet considered for isolation purpose.
4 L2 Switches - Netgear GSM7224 2 53.625 0.107 11.529 23.059
5 RS485 hubs for Modbus communication YIL Std 2 50.000 0.100 10.750 21.500
Digital 8 DC Power supply unit - 24V DC, 14A PBA-300F-24 1 357.000 0.357 76.755 76.755 Total requirement of power for Digital
Cabinet Marshalling cabinet: 357 VA, 6A feeder
10 Operator Station & OPC PC (HIS0162 & 0157) DC8000 2 240.000 0.480 51.600 103.200
Individual 6A feeders shall be considered for
Others 11 22" Wide screen LCD Monitors LE2201W 2 43.750 0.088 9.406 18.813 each stations, Total no of 6A feeders: 3 Nos
12 Multi function Printer - Laserjet M1522MFP 1 512.500 0.513 110.188 110.188
15 A/M stations YS1700 2 30.000 0.060 6.450 12.900
16 Bar Graph Indicators 40005 DC 1 25.000 0.025 5.375 5.375 1 No. 6A feeder shall be provided in MCR
Flue Booth 17 Digital indicators 405 2 10.000 0.020 2.150 4.300 PDB to power Flue booth Inst panel from
where Heat less Air drier shall be powered.
18 Heatless Air drier Dryspell 1 25.000 0.025 5.375 5.375
19 Booster Pump for Oxygen Analyser YIL Std 1 180.000 0.180 38.700 38.700
15 Ultra Sonic Flow meters Prosonic 93P 4 18.000 0.072 3.870 15.480 Total requirement of power for GCM (oven
GCM (Oven 16 Hooters for PSL308 & PSL311 YIL Std 1 20.000 0.020 4.300 4.300 top) is: 170 VA, however 6A feeder shall be
top) considered in MCR PDB.
17 Revolving lamps for PSL308 & PSL311 YIL Std 2 38.750 0.078 8.331 16.663
Total UPS Power consumption (230V AC, 50Hz) & Heat Dissipation - - 2.814 - 604.956
Continued on Page 05 of 08
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 10.03.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 4
SHEET
YOKOGAWA INDIA LIMITED 9
COB#1 OVERALL UPS POWER CONSUMTION (230V AC)
CLIENT: BSL PLANT: COKE OVEN BATTERY UN
230V AC Power 230V AC Heat
S No. Description Model No. Qty Consumption Dissipation (kcal/hr) Remarks
Unit (VA) Total (KVA) Unit Total
NOTE:
1. POWER CONSUMPTION OF EACH OF THE UNIT IS STEADY STATE VALUE FOR MAX CONFIGURATION.
2. 10KVA RATED REDUNDANT UPS POWER SHALL BE PROVIDED BY MECON TO POWER DISTRIBUTION CABINET (150) LOCATED IN MCR.
FEEDER#2:
4) FEEDER#2 230 V AC UPS POWER CONSUMPTION: 2.814 KVA 3.517 KVA
5) FEEDER#2 230V AC UPS POWER CONSUMPTION IN AMPERE 12.234 A 15.292 A
6) FEEDER#2 230V AC UPS MCCB RATING 40 A
HEAT DISSIPATION:
1) HEAT DISSIPATION IN MCR 1016.74 kcal/hr 1270.92 kcal/hr
HEAT DISSIPATION
KCAL/H= VA*(1-COSQ)*0.86 WHERE COSQ=0.75
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 10.03.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 5
SHEET
YOKOGAWA INDIA LIMITED 9
COB#1 OVERALL UPS POWER CONSUMTION (230V AC) - FEEDER#1
CLIENT: BSL PLANT: COKE OVEN BATTERY UN
230V AC Power 230V AC Heat
Area S No. Description Model No. Qty Consumption Dissipation (kcal/hr) Remarks
Unit (VA) Total (KVA) Unit Total
13 6X6 Window Annunciator (mounted in Inst Panel) SEMALARM 4002 1 90.000 0.090 19.350 19.350 Mecon is providing an 1KVA feeder for MCR
14 Hooter for Annunciator (mounted in Inst Panel) YIL Std 1 25.000 0.025 5.375 5.375 Inst panel
MCR Inst
Panel 14 CO Monitoring system MX52 / OLCT60A 1 600.000 0.600 129.000 129.000 Mecon is providing a 2KVA feeder for CO
15 Revolving lamps - 1 38.750 0.039 8.331 8.331 Monitoring system
18 CV Analyser for CO gas CWD2005 1 1530.000 1.530 328.950 328.950 2Nos of 2KVA feeder by Mecon
Reversing 19 Bar Graph Indicators 40005 DC 4 25.000 0.100 5.375 21.500
Winch 20 A/M stations YS1700 5 30.000 0.150 6.450 32.250 Mecon is providing an 1KVA feeder for RWR
room 21 Digital indicators 405 5 10.000 0.050 2.150 10.750 Inst panel.
22 DC Power supply unit - 24V DC, 2.0A PBA-50F-24 1 9.375 0.009 2.016 2.016
23 CO SOx NOx Analyser ZRJ 1 705.750 0.706 151.736 151.736 An 1KVA feeder by Mecon
24 SPM Analyser CODEL DCEM2100 1 125.000 0.125 26.875 26.875 An 1KVA feeder by Mecon
25 Heatless Air drier Dryspell 1 25.000 0.025 5.375 5.375
GCM Booth
(near Stack) 26 A/M stations YS1700 4 30.000 0.120 6.450 25.800 Mecon is providing an 1KVA feeder for GCM
27 Bar Graph Indicators 40005 DC 3 25.000 0.075 5.375 16.125 Booth Inst panel from where Heatless drier
shall be powered.
28 Digital indicators 405 4 10.000 0.040 2.150 8.600
29 DC Power supply unit - 24V DC, 2.0A PBA-50F-24 1 11.250 0.011 2.419 2.419
13 Oxygen Analyser system ZRJ 402 2 388.128 0.776 83.447 166.895 2 Nos of 1KVA feeders by Mecon
Flue Booth
14 CO CO2 Analyser system ZRJ 2 705.750 1.412 151.736 303.473 2 Nos of 1KVA feeders by Mecon
Total Power consumption (230V AC, 50Hz) & Heat Dissipation - - 2.188 - 470.367
NOTE:
1. POWER CONSUMPTION OF EACH OF THE UNIT IS STEADY STATE VALUE FOR MAX CONFIGURATION.
HEAT DISSIPATION: ACTUAL WITH 25% MARGIN
1) HEAT DISSIPATION IN REVERSING WINCH ROOM 395.47 kcal/hr 494.33 kcal/hr
2) HEAT DISSIPATION IN GCM BOOTH 236.93 kcal/hr 296.16 kcal/hr
3) HEAT DISSIPATION IN FLUE BOOTH 537.02 kcal/hr 671.27 kcal/hr
4) HEAT DISSIPATION IN GCM OVEN TOP 36.44 kcal/hr 45.55 kcal/hr
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 03.05.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 6
SHEET
YOKOGAWA INDIA LIMITED 8
COB#1 DC (24V) POWER CONSUMPTION
CLIENT: BSL PLANT: COKE OVEN BATTERY UN
1 Isolating Barriers (P&F) KFD2-STC4-EX1 5 0.063 0.313 For RWR 2.0A DC Power supply unit of
RWR PBA-50F-24 COSEL make shall be provided.
1 Isolating Barriers (P&F) KFD2-STC4-EX1 6 0.063 0.375 For GCM Booth 2.0A DC Power supply unit
GCM Booth PBA-50F-24 of COSEL make shall be provided.
1 Isolating Barriers (P&F) KFD2-STC4-EX1 8 0.063 0.500 For GMS area 2.0A DC Power supply unit of
GMS PBA-50F-24 COSEL make shall be provided.
NOTE1:
1. POWER CONSUMPTION OF EACH OF THE UNIT IS STEADY STATE VALUE FOR MAX CONFIGURATION.
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 03.05.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 7
SHEET
YOKOGAWA INDIA LIMITED 9
COB#1 OVERALL NON-UPS POWER CONSUMTION (230V AC)
CLIENT: BSL PLANT: COKE OVEN BATTERY UNIT: COB. 1&2
230V AC Power 230V AC Heat
Area S No. Description Model No. Qty Consumption Dissipation (kcal/hr) Remarks
Unit (VA) Total (KVA) Unit Total
1 Fans for DCS Cabinets & Consoles YIL STD 22 30.000 0.660 6.450 141.900 Total req. of power in MCR is: 1245 VA,
2 Lamps for DCS Cabinets YIL STD 6 75.000 0.450 16.125 96.750 hence customer has to provide it.
MCR 3 Fan for MCR Inst panel YIL STD 1 30.000 0.030 6.450 6.450
Individual 6A feeder shall be considered at
4 Fans & Lamps for CO Monitoring system cabinet YIL STD 1 105.000 0.105 22.575 22.575 PDB cabinet.
1.245 267.675
4 CO SO2 & NOx Analyser (IN STACK) ZRJ 1 765.000 0.765 164.475 164.475
5 Heat traced line of 60mtrs for CO, SO2 Nox Analyser 60 40.000 2.400 8.600 516.000
Total req. of power in GCM booth: 3733
6 Fans for GCM Booth Inst panel YIL STD 1 30.000 0.030 6.450 6.450 VA, 25A incoming feeder shall be provided
GCM Booth in Instrument panel located in GCM
7 Lamps for GCM Booth Inst panel YIL STD 1 75.000 0.075 16.125 16.125
Booth.
8 Purge Air blowers for SPM Analyser CODEL 1 463.000 0.463 99.545 99.545
3.733 802.595
9 CO / CO2 Analyser System ZRJ 2 765.000 1.530 164.475 328.950
Total req. of power in FLUE BOOTH:
10 Fan for Flue Booth Inst Panel YIL STD 1 30.000 0.030 6.450 6.450 1635 VA, 10A incoming feeder shall be
Flue Booth provided in Instrument panel located in
11 Lamps for Flue booth Inst panel YIL STD 1 75.000 0.075 16.125 16.125
Flue booth.
1.635 351.525
12 Fans & Lamps for Instrument panel in RWR YIL STD 1 105.000 0.105 22.575 22.575 Total req. of power in RWR: 105 VA, 6A
Reversing incomer shall be provided in Instrument
winch room panel located in RWR.
Total Non- UPS Power consumption (230V AC, 50Hz) & Heat Dissipation - - 6.718 - 1444.370
NOTE:
NON-UPS POWER AS PER FOLLOWING REQUIREMENT SHALL BE PROVIDED BY MECON DIRECTLY TO INSTRUMENT PANELS LOCATED IN RESPECTIVE ROOMS.
POWER CONSUMPTION: ACTUAL WITH 25% MARGIN FEEDER REQT FROM CUSTOMER
1) Total requirement of non-UPS power (230V AC, 50Hz) in MCR: 1.245 KVA 1.556 KVA 10 A
2) Total reqt of non-UPS power (230V AC, 50Hz) in GCM Booth: 3.733 KVA 4.666 KVA 25 A
3) Total reqt of non-UPS power (230V AC, 50Hz) in Flue Booth: 1.635 KVA 2.044 KVA 10 A
4) Total reqt of non-UPS power (230V AC, 50Hz) in RWR: 0.105 KVA 0.131 KVA 6 A
HEAT DISSIPATION:
3) Total HEAT DISSIPATION IN MAIN CONTROL ROOM : 267.68 kcal/hr 334.59 kcal/hr HEAT DISSIPATION
4) Total HEAT DISSIPATION IN GCM BOOTH : 164.48 kcal/hr 205.59 kcal/hr KCAL/H= VA*(1-COSQ)*0.86 WHERE COSQ=0.75
5) Total HEAT DISSIPATION IN FLUE BOOTH : 516.00 kcal/hr 645.00 kcal/hr
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 10.02.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 8
SHEET
YOKOGAWA INDIA LIMITED 9
GMS AREA POWER CONSUMTION (230V AC)
CLIENT: BSL PLANT: COKE OVEN BATTERY UN
230V AC Power 230V AC Heat
S No. Description Model No. Qty Consumption Dissipation (kcal/hr) Remarks
Unit (VA) Total (KVA) Unit Total
1 DC Power supply unit - 24V DC, 2.0A PBA-50F-24 1 15.000 0.015 3.225 3.225
2 A/M stations YS1700 5 30.000 0.150 6.450 32.250
GMS AREA 3 Digital indicators 405 2 10.000 0.020 2.150 4.300
(UPS) 4 6 Channel paperless recorders FX106 2 35.000 0.070 7.525 15.050
NOTE:
1. POWER CONSUMPTION OF EACH OF THE UNIT IS STEADY STATE VALUE FOR MAX CONFIGURATION.
2. HEAT DISSIPATION KCAL/H= VA*(1-COSQ)*0.86 WHERE COSQ=0.75
3. FOR GMS POWER REQUIREMENT 1NO 6A FEEDER (UPS) & 1NO 6A FEEDER (NON-UPS) SHALL BE PROVIDED BY MECON DIRECTLY TO INSTRUMENT PANEL (415) LOCATED IN GMS AREA.
HEATE DISSIPATION:
1) OVERALL HEAT DISSIPATION IN GMS: 54.83 kcal/hr 68.53 kcal/hr
HEAT DISSIPATION
KCAL/H= VA*(1-COSQ)*0.86 WHERE COSQ=0.75
Working Drg .No.: VEN/E24G/R/10/IP/0851/069 Title: OVERALL POWER CONSUMPTION & HEAT DISSIPATION - COB#1
Project Drg. No.: BSL/COB1/MECON/E/R/19569 EMPLOYER: STEEL AUTHORITY OF INDIA LIMITED, BOKORO STEEL PLANT
CONSULTANT: YIL DOC NO.:
PRD SOMA CENTRE FOR ENGINEERING & TECHNOLOGY CS17-BO3-FIT-069-COB1
0 FOR APPROVAL 10.03.2010 CHK PDP CONTRACTOR REV 0
REV DESCRIPTION DATE APP PRSL MECON LIMITED 9
SHEET
YOKOGAWA INDIA LIMITED 9