GAGE R & R ANALYSIS REPORT

CUSTOMER: GAGE NAME: NOMINAL: DATE:

PART NO.: GAGE NO.: TOL(+): PERFORMED BY:
CHARACTERISTIC: GAGE TYPE: TOL(-):

APPRAISER A NAME: PART

1 2 3 4 5 6 7 8 9 10 AVERAGE
1 N/A
GAGE R & R SUMMARY
TRIAL 2 N/A
3 N/A MEASUREMENT UNIT ANALYSIS
AVERAGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A XBARA N/A REPEATABILITY (EV)
RANGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A RBARA N/A (EQUIPMENT VARIATION): #DIV/0!
REPRODUCIBILITY (AV)
APPRAISER B NAME: PART (APPRAISER VARIATION): #DIV/0!
1 2 3 4 5 6 7 8 9 10 AVERAGE
R&R
1 N/A (REPEATABILITY & REPRODUCIBILITY): #DIV/0!
TRIAL
2 N/A
3 N/A PART VARIATION (PV): #DIV/0!
AVERAGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A XBARB N/A TOTAL VARIATION (TV): #DIV/0!
RANGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A RBARB N/A
% PROCESS % TOLERANCE
APPRAISER C NAME: PART VARIATION (TV) VARIATION (TOL)
1 2 3 4 5 6 7 8 9 10 AVERAGE
1 N/A % EQUIPMENT VARIATION: #DIV/0! #DIV/0!
TRIAL 2 N/A % APPRAISER VARIATION: #DIV/0! #DIV/0!
3 N/A % R & R: #DIV/0! #DIV/0!
AVERAGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A XBARC N/A % PART VARIATION: #DIV/0! #DIV/0!
RANGE N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A RBARC N/A

REPEATABILITY RANGE CONTROL CHART

XBARp N/A APPRAISER

N/A N/A A
N/A N/A N/A N/A N/A N/A N/A # PARTS B 0
APPRAISER APPRAISER C
M (FOR EV(K1) = # OF TRIALS)(FOR AV(K2) = # APPR AND G=1)(FOR PV(K3) = # OF PARTS AND G=1)
12.000 12.000
UCL-R #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! OP1? 0 d2 2 3
12.000 4 5 6 7 8 9 10
10.000 LCL-R #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!10.000
#DIV/0! #DIV/0! OP2? 0 1R - OP21.410 10.000
1.910 2.240 2.480 2.670 2.830 2.960 3.080 R - 3.180
OP3
R - OP1
RBARBAR
8.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 8.000
#DIV/0! #DIV/0! OP3? 0 2UCL-R 1.280 1.810 2.150 2.400 2.600 2.770 2.910 3.020 3.130
UCL-R
UCL-R 8.000
XBARBAR #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! # OPER 0 3LCL-R 1.230 1.770 2.120 2.380 2.580 2.750 2.890 3.010 3.110
LCL-R
6.000 LCL-R 6.000
UCL-XBAR #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! # TRIALS (M) 0 4 1.210 6.000
1.750 2.110 2.370 2.570 2.740 2.880 3.000 3.100
RBARBAR RBARBAR RBARBAR
4.000
LCL-XBAR #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 4.000
#DIV/0! #DIV/0! (G) 0.000 G 5 1.190 4.000
1.740 2.100 2.360 2.560 2.730 2.870 2.990 3.100
2.000 d2A(EV)=
2.000 0.000 d2(EV)= 0.000 6 1.180 2.000
1.730 2.090 2.350 2.560 2.730 2.870 2.990 3.100
d2(PV)=
0.000 0.000 d2(AV)= 0.000
0.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
PART APPRAISER AVERAGE CHART
7 1.170 1.730 2.090 2.350 2.550 2.720 2.870 2.990 3.100
COUNT D4 D3 APPRAISER
A2 3/d2 ASIZE A2 D3 D4 3/d2 TOLERANCE XDiff
APPRAISER B(Ro): 0.000 8 1.170 1.720 2.080 2.350 APPRAISER
2.550 2.720 C 2.870 2.980 3.090
120 0 0 0 0 2 1.88 0 3.268 122.659 0 Rp: 0.000 9 1.160 12
1.720 2.080 2.340 2.550 2.720 2.860 2.980 3.090
3 1.023 Xavg
0 - OP1
2.574 1.772 0 AV1: #DIV/0! 10Xavg 1.160 10
1.720 2.080 2.340 2.550 2.720 2.860 2.980
10 10 - OP2 Xavg3.090
- OP3
4 0.729 UCL-XBAR
0 2.282 1.457 AV2: #DIV/0! 11UCL-XBAR
1.160 1.710
8 2.080 2.340 2.550 2.720 2.860 2.980 3.090
8 8 UCL-XBAR
5 0.577 LCL-XBAR
0 2.114 1.29 12LCL-XBAR
1.150 1.710 2.070 2.340 2.550 2.720 2.850 2.980 3.090
6 6 6 LCL-XBAR
XBARBAR G 13 1.150 1.710 2.070 2.340 2.550 2.710 2.850 2.980 3.090
4 4 XBARBAR 4 XBARBAR
14 1.150 1.710 2.070 2.340 2.540 2.710 2.850 2.980 3.080
2 2 15 1.150 2
1.710 2.070 2.340 2.540 2.710 2.850 2.980 3.080
0 0 >15 1.128 1.693
0 2.059 2.326 2.534 2.704 2.847 2.970 3.078
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
All calculations are based upon predicting 5.15 sigma (99% of the area under the normal distribution curve).
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).

GAGE R&R GAGE R&R REV A 57858086.xls