TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM

 1. Request
 2. Processing Palm Oil Mill at Now
 3. Flowchart Of Processing CPO
 4. Reception Station
 5. Sterilisation Station
 6. Threshing Station
 7. Pressing Station
 8. Clarification Station (Screening)
 9. Clarification Station (Clarifying)
 10. Clarification Station (Oil Recovery)
 11. Clarification Station (Purifying)
 12. Clarification Station (Moisture Removal)
 13. Storage of CPO
 14. PKS PT. Surya Hutama Sawit – Buyer
 15. Kernel Recovery Station (Depericarping)
 16. Kernel Recovery Station (Nut Cracking)
 17. Kernel Recovery Station (Winnower)
 18. Kernel Recovery Station (Hydro Clay bath)
 19. Kernel Storage

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TRADITIONAL CRUDE PALM OIL
PROCESSING
2. PROCESSING AT NOW
 PALM OIL MILL
3. Flowchart Of Processing
CPO

Sludge

Storage Tank Effluent Treatment Plant

 PALM OIL MILL

4. Reception Station

Weight bridge Loading Ramp

FFB Truck
Grading FFB
Over Ripe Bunch
Unripe Bunch
Empty bunch
Under ripe bunch
Old Crop
Ripe bunch View FFB Grading Long stalk bunch
 PALM OIL MILL
5. Sterilisation Station

Sterilizer
Receive

•Function
•To Release Nut from Bunches
•Prevention of any further rise in FFAi
•Preparation of the fruit mesocarp for
subsequent Processing
 PALM OIL MILL
6. Threshing Station

nction
eparately Fruit lets from Bunches

Thresher

Mulching at field Empty Bunches

 PALM OIL MILL
7. Pressing Station

Function:
• to digest the fruit lets Digester
•Maximize oil extraction with minimize
broken nut
•To break press cake before
depericarping
Oil Recovery Plant

Kernel Recovery Plant

Screw Press
 PALM OIL MILL
8. Clarification Station (Screening)

Vibrating Screen

Function
Separately crude oil from dirt Waste
screen

Oil have
been screen
 PALM OIL MILL
9. Clarification Station (Clarifying)

CPO
Purifying
Function:
•To collect oil from
Clarifier Tank crude Oil using
Continuous Settling
Tank
Underflow
Sludge
Oil Recovery
 PALM OIL MILL

10. Clarification Station (Oil Recovery)

Recovered Oil
Clarifier

Function:
•To collect oil from
sludge using Underflow
decanter Sludge

Sludge
Effluent DECANTER
Treatment
Plant
 PALM OIL MILL

11. Clarification Station (Purifying)

CPO

Purifier

Dirt < 0.02%

Function:
•To purification CPO.
 PALM OIL MILL
12. Clarification Station (Moisture Removal)

Vacuum Dryer Function :

• Decrease
Moisture < 0.18% moisture of CPO
using vacuum Sludge

Effluent Treatment Plant

 PALM OIL MILL
13. Storage of CPO

Moisture< 0.18%
Dirt < 0.02%
DOBI > 2.3
FFA < 3% Function :
• To keep CPO with
controling of Quality
Sludge

Storage Tank Effluent Treatment Plant

 PALM OIL MILL
14. PT. Surya Hutama Sawit POM - Buyer

Moisture< 0.18%
Dirt < 0.02%
DOBI > 2.3 Palm Oil Buyer
FFA < 3% Mill

Buyer

CPO Storage Tank

•Function
•To keep CPO before delivery to Buyer
 PALM OIL MILL
15. Kernel Recovery Station (Depericarping)

Depericarper
Fibre

Fibre
Cyclone Polishing Drum
Function :
•Separately fiber and nut
•To clean up nut from fiber

Nuts
 PALM OIL MILL
16. Kernel Recovery Station (Nut Cracking)

Secondary
Nut
Depericarper
Cracker

Function:
•To crack Kernel
with minimize
broken kernel
 PALM OIL MILL

17. Kernel Recovery Station (Winnower)

Shell

Winnower
Winnower
Cyclone
Function:
•Separately shell
from kernel with
pneumatic system
Nut
Kernel
&
Shell
 PALM OIL MILL
18. Kernel Recovery Station (Hydro Clay bath)

Heating
Kernel

Shell Function:
Hydro Clay bath •Separately Shell and
Kernel using Hydro
Shell clay bath
Cyclone
 PALM OIL MILL

19. Kernel Storage

Heater

Admixture< 6%
Moisture < 7%
FFA < 5%
•Function
•To dry and Keeping
The kernel

Shell
Boiler Turbine
&
Fiber
Kernel
Cyclones
Despatch Silo