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Pa Gin A 222
Pa Gin A 222
$6,*85$5($
&$17,7
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0$7(5,,
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GLUHFWLQGLUHFW WUDQVSRUW IUHFYHQ D OLYU ULORU YROXPXO IRQGXOXL ILQDQFLDU QHFHVDU DFHVWHL DFWLYLW
etc.) cDUH
UHVSHFWLY
GH WLPS
Norma
FRQIRUP
UH HWHL
UHFHSWXULL
Tema proiectului: V VH FDOFXOH]H FDQWLWDWHD GH PDWHULL SULPH QHFHVDU DQXDO SHQWUX R vQWUHSULQGHUH de fabricare a cimHQWXOXL FDUH DUH SURJUDPDW R DnumLW SURGXF LH GH FLPHQW DQXDO vQ FRQIRUPLWDWH
FX FDSDFLWDWHD GH SURGXF LH GLVSRQLELO
Datele necesare rezoOY ULL SURLHFWXOXL VXQW SUH]HQWDWH vQ WDEHOHOH L Tabelul 6.1 Caracteristicile cimentului Caracteristicile cimentului UM 1RWD LD Variante Nr. crt. 0 1 2 3 1. 3URGXF LD GH FLPHQW SURJUDPDW Kt/an P 100 110 120 130 2. $GDRV GH ]JXU WLS IXUQDO % az 20 21 20 21 3. CaSO42H2O n gips % C 70 71 72 71 4. Gradul de saturare al clincherului n CaO SK 0,95 0,94 0,93 0,93 5. 0RGXOXO GH DOXPLQ DO MAl 1,2 1,1 1,2 1,1 6. cimentului % din P p 5 6,5 6 6 Pierderi prin praf Tabelul 6.2. &RPSR]L LD PDWHULLORU SULPH vQ SURFHQWH Nr. Componente CaO SiO2 crt. Materii prime 1. Calcar 49,8 3,9 2. 0DUQ 15,8 46,5 3. &HQX SLULWLF 4,2 28,9
Q JHQHUDO FLPHQWXO PDL FRQ LQH
Al2O3
Fe2O3
SO3
Oxizi
Gaze
0,5 0,6
8PLGLWDWH vQ PDUQ Y
Etapele de calcul
&RPSR]L LD DPHVWHFXOXL EUXW &DQWLWDWHD QHFHVDU GH PDWHULL SULPH %LODQ XO GH PDWHULDOH 5HOD LLOH GH FDOFXO &RPSR]L LD DPHVWHFXOXL EUXW
Compo]L LD
DFHVWRUD vQ DUM
UHVSHFW
UHFHSWXUD GH
Pc= P (1 + p) , t/an unde: P SURGXF LD GH FLPHQW SURJUDPDW WDQ WDEHOXO p pierderile de ciment prin praf, kg/t ciment (tabelul 4.3.1) 1.2.2. CaOFXOXO SURFHQWHORU GH SDUWLFLSDUH D ILHF
/D ILHFDUH DUM FRPSRQHQWHOH GH PDWHULH SULP
[1]
GLQ
DO FOLQFKHUXOXL L
modulul de -
SK =
M Al =
Al 2 O 3 % Fe 2 O 3 % Raportul de participare al calcarului este 1, al marnei y DO FHQXHL SLULWLFH z. Se nlocuiesc aceste valori n formulele de calcul anterioare:
SK =
z SHQWUX
calcar
PDUQ
FHQX
SLULWLF
X=
&DOFXOXO SURFHQWXOXL GH FRPSXL JD]RL GLQ PDWHULD SULP 3URFHQWXO DFHVWRU FRPSXL JD]RL
g
VH FDOFXOHD]
g = 42,3
1.2.4. Calculul procentului de SO3 din clincher Procentul de SO3 6 GLQ FOLQFKHU VH FDOFXOHD] S = Sc s unde: Sc procentul de SO3 din ciment; s procentul de SO3 GLQ PDWHULD SULP Procentul de SO3 GLQ PDWHULD SULP FDOFDU datele din tabelul 4.3.2: X Z s = 0,5 + 0,6 , % 100 100
&DQWLWDWHD QHFHVDU GH PDWHULL SULPH FX IRUP
ula:
2.1.
&DOFXOXO FDQWLW
LL GH JLSV DG
XJDW
OD P
FLQDUH
Cantitatea de gips, mg DG XgDW OD P FLQDUH VH FDOFXOHD] FX IRUPXOD f 100 mg= Pc S , t/an 100 C unde: f - factor de transformare; C - FRQ LQXWXO GH VXOIDW GH FDOFLX KLGUDWDW &D624 2H2O) din gips. Factorul de transformare, f , este egal cu raportul maselor moleculare ale CaSO4 2H22 SO3 ( M CaSO4 2 H 2O = 172, M SO3 = 80);
5H]XOW I
172 = 2,15 80
LL GH ]JXU vQ FOLQFKHU OD P FLQDUH HVWH HJDO FX
&DOFXOXO FDQWLW
mZ(1)= Pc
aZ , t/an 100 u unde: aZ SURFHQWXO DGDRVXOXL GH ]JXU GH WLS IXUQDO WDEHOXO u SURFHQWXO GH XPLGLWDWH GLQ ]JXU
XVFDW PZ(2) VH FDOFXOHD] FX IRUPXOD
&DQWLWDWHD GH ]JXU
a mZ(2)= Pc Z , 100
t/an
&DOFXOXO FDQWLW
LL GH FOLQFKHU FX IRUPXOD
Pc
= ma
Pm
= ma
Y , 100
t/an
XPHG Pu
FDQWLWDWHD GH PDUQ
= m m
GLQ SLULW
Pcp
= ma
3.
Cantitate t/an
Materiale rezultate % - ciment - gaze - DS - pierderi n praf (5%) - pierderi generale 100
7RWDO LHLUL
Cantitate t/an %
100
Exemplu numeric
Exemplificarea calculelor se va face pentru varianta zero din tabelul 6.1. 1.
&RPSR]L LD DPHVWHFXOXL EUXW
calcar................ X%
PDUQ < FHQX SLULWLF =
$FHVWHD VH YRU GHWHUPLQD FX DMXWRUXO UDSRUWXOXL PRODU GLQWUH PDWHULLOH SULPH SDUWLFLSDQWH OD DUM
QORFXLQG DFHVWH YDORUL vQ IRUPXOHOH GH FDOFXO SHQWUX JUDGXO GH VDWXUDUH DO FOLQFKHUXOXL L SHQWUX
SK =
49,8 1 + 15,8 y + 4,2 z = 0,95 2,8(3,9 1 + 46,5 y + 28,9 z )+ 1,1(2,4 1 + 11,2 y + 4,5 z )+ 0,7 (0,7 1 + 4,1 y + 60,3 z )
M Al = 2,4 1 + 11,2 y + 4,5 z = 1,2 0,7 1 + 4,1 y + 60,3 z
raportul de
L ]
L ]
5 : 0,046
S UW L
calcarul, marna,
FHQXD SLULWLF
X = (1/1,296)
g = 42,3
X Y Z + 20,5 + 0,9 = 42,3 0,772 + 20,5 0,193 + 0,9 0,355 = 36,62% 100 100 100
1.2.4. Calculul procentului de SO3 din clincher, S S = Sc s = 2,5 0,407 = 2,093 unde : Sc = 2,5 s = 0,5
&DQWLW
0,41 %
2.
LL GH JLSV DG
XJDW
OD P
FLQDUH
mg = Pc (S f/100)&
&DOFXOXO FDQWLW D LL GH ]JXU
(2,093
, mz
vQ FOLQFKHU OD P FLQDUH HVWH HJDO FX
b)
&DQWLWDWHD GH ]JXU
XVFDW
mZ(2)= Pc
mclincher
m a=
cantitatea de calcar mc = ma ; 120,140103 (77,16/100) = 92,70 103 t/an - cantitateD GH PDUQ Pm= ma < 3 120,140 (19,29/100) = 23,175103 t/an - FDQWLWDWHD GH PDUQ XPHG Pu= mm [100/(100-v)] =23,175 (100/95) = 24,395 103 t/an unde: v umiditateD GLQ PDUQ - FDQWLWDWHD GH FHQX GLQ SLULW Pcp= ma = 120,140 03(3,55/100) = 4,260 . 103 t/an 2.6.
&DOFXOXO FDQWLW LL GH DS
a LQWURGXV vQ DUM HVWH a = (mu - mm) + (mZ(1) mZ(2)) = (24,394 23,175) 03 - (22,105 21) 3 = 0,114 t/an
&DQWLWDWHD GH DS
3.
%LODQ XO GH PDWHULDOH &X UH]XOWDWHOH RE LQXWH VH vQWRFPHWH ELODQ XO GH PDWHULDOH WDEHOXO
Tabel 63. %LODQ XO GH PDWHULDOH DQXDO Materiale intrate Cantitate t/an % 92700 62,20 - Calcar 15,55 - PDUQ FX DS 23175 4260 2,86 - FHQX SLULWLF 22105 14,86 - ]JXU FX DS - gips 6750 4,53 7RWDO LQWU UL 149035 100
Cantitate t/an % 105000 70,45 35826 24,04 2324 1,56 5250 3,52 635 0,43 149035 100
PrecL]
UL OD WDEHOXO
Materiale rezultate: - FRQ LQXWXO GH JD]H UH]XOWDWH: = 36,62 % FRQ LQXWXO GH JD]H623) din ciment = 2,50 % 34,12 % din 105000 t ciment 35826 t - PDUQ
PDUQ XPHG XVFDW FX DS DS 1 W W ]JXU ]JXU XPHG XVFDW FX DS DS W
21000 t 2 = 1150 t
tRWDO DS
DS 1 DS 2
5250 t
326,%,/,7
'(
1 &$'58/
1. Justificarea proiectului
3URGXVHOH RE LQXWH SULQ SURFHVHOH GH EHQ]LQH ODPSDQW PRWRULQ SUHOXFUDUH D L HLXOXL vQ FDGUXO UDILQ ULHL VXQW JD]H GLQWU L S FXU 6H FRQVLGHU FD]XO XQHL UDILQ ULL DOF WXLW
-o serie de
H2
5&
80 %
CRACARE
3 &85 87,/ &$ $7$5( '9 &&
%(1=,1 02725,1
GAZE DE
&& &&
02725,1
)5$&
,, *5(/(
: D.A. - GLVWLODUH DWPRVIHULF '9 - distilare n vid R.C. - UHIRUPDUH FDWDOLWLF && - FUDFDUH FDWDOLWLF L - linii de alimentare
OD GLVWLODUHD DWPRVIHULF '$
'LYHUVHOH LQVWDOD LL DOH UDILQ ULHL VXQW FRQVXPDWRDUH GH HQHUJLH WHUPLF FDUH VH RE LQH SULQ DUGHUHD XQHL S U L GLQ S FXUD UH]XOWDW vQORFXLUHD S FXUHL IRORVLW Q FDGUXO DF LXQLL GH HFRQRPLVLUH D HQHUJLHL VH SURSXQH
valorifica DVWIHO GLQ JD]HOH GH OD GLVWLODUHD DWPRVIHULF considerndu-OH GRDU FX FRQ LQXW GH PHWDQ IUDF LH &1); 6
2. Tema de proiect
VH VWXGLH]H SRVLELOLWDWHD HFRQRPLVLULL S FXUHL vQWU R UDILQ ULH GH
L GH OD FUDFDUHD FDWDOLWLF
GH WRDW
PDWHULDOH
HVWLPDWLY GH S FXU
SH
LQVWDOD LL
DO
vQWUHJLL
UDILQ ULL
vQ VH
FDQWLWDWHD
UH]XOWDW
OD
GLVWLODUHD
DWPRVIHULF
OD GLVWLODUHD vQ YLG
2)
6WDELOLUHD ELODQ XOXL GH PDWHULDOH UHDO FkQG VH DUGH S FXUD SHQWUX DFRSHULUHD QHFHVDUXOXL 3$ EHQ]LQ ODPSDQW PRWRULQ vQ FRQGL LLOH
4) 3. Datele de intrare
5DILQ ULD OXDW vQ VWXGLX DUH R FDSDFLWDWH GH SUHOXFUDUH GH W L HLDQ L IXQF LRQHD] vQ
CAZUL
, (, 5,( *$=( 5$),1 %(1=,1 '$
LAMPANT
02725,1 3 &85
CAZUL
3 &85
0 100 36 64
QX V
1 100 35 65
2 100 38 62
3 100 37 63
4 100 40 50
5 100 41 59
-a luat n calcul.
&&
CAZUL
02725,1 '9
GAZE C.C.
%(1=,1 && && 02725,1 )5$& ,, *5(/(
0 100 22 52 21 4
1 100 21 50 24 5
2 100 21 52 24 3
3 100 20 51 25 4
4 100 22 50 25 3
&&
5 100 19 53 23 5
7$%(/8/
&RPSR]L LD SURGXVHORU UH]XOWDWH vQ LQVWDOD LD GH FUDFDUH FDWDOLWLF FDUH SUHOXFUHD] GLQ PRWRULQD UH]XOWDW
OD GLVWLODUHD DWPRVIHULF
CAZUL
02725,1 '$
GAZE C.C.
%(1=,1 && && 02725,1 )5$& ,, *5(/(
0 100 25 44 22 8
1 100 26 46 21 7
2 100 25 45 20 9
3 100 25 46 22 7
4 100 25 45 22 8
5 100 27 47 19 7
7$%(/8/
5&
CAZUL
%(1=,1 '$
H2
%(1=,1 )5$& 5& ,, *5(/(
2EVHUYD LH
FRQ LQXWXULOH
7$%(/8/ SUHOXFUDW
LQVWDOD LLORU
H[SULPDWH
vQ
0-W
PDWHULH
SULP
,167$/$
,$
CAZUL RANDAMENT
0 60
1 65
2 70
3 62
4 64
5 66
&85
)5$&
DENSITATE
46000 MJ/t -
6H FDOFXOHD]
&RQVXPXO RUDU GH
79000 t/an C = 10 t/h 330 zile. 24h/zi Se cDOFXOHD] DSRL FDQWLWDWHD datele din tabelele 1 -5.
6H XWLOL]HD] GDWHOH GLQ WDEHOXO L HL WK
0,6% gaze . X
1,115 t/h
WK
&DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH GLVWLODUH vQ YLG GDWHOH GLQ WDEHOXO
: X = = 2,08 t/h
WK [
WK
PRWRULQ /D IHO
; UHSUH]LQW
XOHLXUL PLQHUDOH
1.4. &DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH FUDFDUH FDWDOLWLF pe linia de alimentare 1.
6H XWLOL]HD] GDWHOH GLQ WDEHOXO
100% motorina D.V. 2,08 t/h 22 x 2,08 22% gaze X X = = 0,45 t/h 100
1,08 t/h 21% motorina 0,43 t/h IUDF LL JUHOH 0,08 t/h
EHQ]LQD UHSUH]LQW 6H SUHOXFUHD] &DOFXODUHD FHORUODOWH SURGXVH VH UHDOL]HD] OD IHO FD PDL VXV UH]XOWkQG XUP WRDUHOH YDORUL
tabelul 4. 100% motorina D.A. 2,07 t/h 80 x 2,07 80% .. Y Y = = 1,65 t/h 100 100% motorina . 1,65 t/h 22 x 1,65 22% motorina . X X = = 0,36 t/h 100 Calcularea cHORUODOWH SURGXVH VH UHDOL]HD] OD IHO FD PDL VXV UH]XOWkQG XUP JD]H UHSUH]LQW 0,41 t/h EHQ]LQ 0,72 t/h IUDF LL JUHOH 0,13 /h
&DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH UHIRUPDUH FDWDOLWLF
WRDUHOH YDORUL
Se utiOL]HD] GDWHOH GLQ WDEHOXO 100% benzina D.A. .. 1,115 t/h 2,6 x 1,115 2,6% H2 . X X = = 0,02 t/h 100 Calcularea celorlalte produse VH UHDOL]HD] OD IHO F PDL VXV UH]XOWkQG XUP
EHQ]LQ FH UHSUH]LQW WK L IUDF LL JUHOH FH UHSUH]LQW %LODQ XO HVWLPDWLY vQ UDILQ ULH 7$%(/8/ %LODQ XO HVWLPDWLY GH PDWHULDOH
WRDUHOH YDORUL
WK
t/h
%HQ]LQ
0DWHULL SULPH LHLWH *D]H UDILQ ULH '$&&&& 5&&& &&
Lampant (D.A)
, (,
10
0RWRULQ
&&&&
TOTAL
10
TOTAL
1.8. Calculul motorinei consumate ca atare: 100% . 2,07 motorina (D.A.) t/h 20 x 2,07 20% X X = = 0,41 t/h 100
6WDELOLUHD ELODQ XOXL UHDO GH PDWHULDOH 'LPLQXDUHD FDQWLW FDQWLW LL GH S FXU VXSXV SUHOXFU ULL DWUDJH GXS VLQH PRGLILFDUHD SURGXF LHL
6H UHFDOFXOHD] GLQ
2.1. &DOFXOXO QHFHVDUXOXL RUDU GH HQHUJLH WHUPLF NecesaUXO RUDU GH HQHUJLH WHUPLF VH GHWHUPLQ
FDQWLWDWHD RUDU '$ VH FRQVXP '9 VH FRQVXP && VH FRQVXP 5& VH FRQVXP GH PDWHULH SULP HQHUJLD HQ SUHOXFUDW [ WK
vQ ILHFDUH LQVWDOD LH $VWIHO vQ LQVWDOD LD 0-K 7RWDO HQHUJLH FRQVXPDW vQ LQVWDOD LLOH
= 4648 MJ/h
0-K 0-K
HQHUJLD [ HQHUJLD [ WK FH WUHEXLH DUV
&DQWLWDWHD GH S FXU
FH WUHEXLH DUV
VH GHWHUPLQ
GLQ IRUPXOD
S FXU
QHFHVDU P
DUGHULL 3c
SXWHUHD FDORULF
PDVD GH S FXU
25303 MJ/h 25303 = m . 46000 MJ/t . 0,6 m = = 0,91 t/h 46000 MJ/t . 0,6
&DQWLWDWHD GH S FXU SUHOXFUDW vQ PRG UHDO vQ PRG UHDO VH UHFDOFXOHD] WDEHOHOH
i 3. Astfel,
motorina
Q WDEHOXO GXS
gaze C.C.1 = 0,38t/h benzina C.C.1 = 0,91 t/h motorina C.C.1 = 0,36 t/h
IUDF LL JUHOH && %LODQ XO UHDO vQ UDILQ ULH 7$%(/8/ %LODQ XO UHDO GH PDWHULDOH
t/h
%HQ]LQ
0DWHULL SULPH LHLWH *D]HH UDILQ ULH '$&&&& 5&&& &&
+0,91 + 0,72
Lampant (D.A)
, (, SUHOXFUDW
10
0RWRULQ
'$
&&&&
TOTAL prelucrat
10
(VWLPDUHD VSRUXOXL GH SURGXVH DOEH SULQ SHUIHF LRQDUHD WHKQRORJLHL 6H GHWHUPLQ FDQWLWDWHD GH SURGXVH DOEH RE LQXWH VXSOLPHQWDU GLQ S FXUD HFRQRPLVLW SULQ
DUGHUHD D
3.1. Cantitatea de gazH GH UDILQ ULH mgaze (D.A.+C.C.1 + C.C.2) = 0,06+0,45+0,41 = 0,92 t/h 3.2. Volumul gazelor M Vgaze = (m3) 0,92 t/h 920 kg/h Vgaze = = = 1022,22 m3 0,9 kg/Nm3 0,9 kg/Nm3 3.3. 9ROXPXO GH JD]H DUVH vQ ORFXO S 1022,22 x 30 V = = 306,66 m3 100
&DQWLWDWHD GH F OGXU UH]XOWDW FXULL
Q = V . Pc . = 306,66 m3 . 35 MJ/Nm3 . 0,6 = 6439,86 MJ/h 6440 MJ/h 3.5. Necesarul de energie NE = 25303 MJ/h - 6440 MJ/h = 18863 MJ/h
&DQWLWDWHD GH S FXU
D FDQWLW
5,8 - 0,68 = 5,12 t/h Se UHFDOFXOHD] ELODQ XULOH GH PDWHULDOH GLQ LQVWDOD LLOH '9 L &&1 SRUQLQG GH OD QRX
LL GH S FXU SUHOXFUDW &DOFXOXO SURGXVHORU UH]XOWDWH vQ LQVWDOD LD '9
S FXU PRWRULQ
XWLOL]DW
OD DUGHUH
YDORDUH
DV
&&1
&&1
3.10 . Calculul sporului de produse albe Tabelul 11. Sporul de produse albe, t/h Produse albe 7HKQRORJLD FODVLF Benzine(RC+CC1+CC2) 2,71 Lampant DA 0,92 1,13 0RWRULQ '$&&1+CC2) Total 4,76 Spor produse 3.6.Calculul sporului de produse albe ntr-un an 0,08 t/h . 24 h/zi . 330 zile/an = 633,6 t/an 4. Concluzie
Q YDULDQWD , VH SUHOXFUHD] 3URGXVH DOEH EHQ]LQ WRDW S FXUD UH]XOWkQG YELODQ XO HVWLPDWLY WK IXQF LRQ ULL LQVWDOD LHL VH SULQ F OGXUD QHFHVDU ODPSDQW PRWRULQD 7HKQRORJLD SHUIHF LRQDW
RE LQH SULQ DUGHUH GH S FXU &DQWLWDWHD GH SURGXVH DOEH RE LQXWH HVWH GH WK FRQIRUP WHKQRORJLHL SHUIHF LRQDWH L GH S FXU QHFHVDUXO GH HQHUJLH VH DFRSHU DUGHUHD XQHL S U L GLQ JD]H L D XQHL FDQWLW 3 FXUD GLVSRQLELOL]DW YD VHUYL OD RE LQHUHD WK UHVSHF
unui spor de pURGXVH DOEH &DQWLWDWHD GH SURGXVH DOEH RE LQXW HVWH GH WK 6H RE LQH DDGDU XQ spor de produse albe ID GH WHKQRORJLD FODVLF GH de 633,6 t/an.
tiv