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STUDII DE CAZ



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PENTRU FABRICAREA CIMENTULUI


3HQWUX DVLJXUDUHD GHVI XU ULL HILFLHQWH D SURFHVXOXL WHKQRORJLF R vQWUHSULQGHUH SURGXF WRDUH GH FLPHQW DUH vQ DWHQ LH vQ SULPXO UkQG DVLJXUDUHD FDOLWDWLY $FHDVWD VH UHDOL]HD] SH ED]D XQXL SURJUDP GH L FDQWLWDWLY FDUH D PDWHULLORU SULPH VXUV  IXUQL]RU L GH DSURYL]LRQDUH SUHVXSXQH SHULRDG

GLUHFWLQGLUHFW WUDQVSRUW IUHFYHQ D OLYU ULORU YROXPXO IRQGXOXL ILQDQFLDU QHFHVDU DFHVWHL DFWLYLW

etc.) cDUH
UHVSHFWLY

VH GHVI RDU UH]XOW GLQ

vQ IXQF LH GH QRUPD GH FRQVXP SH R DQXPLW VSHFLILFD LD WHKQRORJLF FDUH SUHFL]HD] 

GH WLPS

Norma

FRQIRUP

UH HWHL

UHFHSWXULL

IDEULFD LH D FLPHQWXOXL FDOLWDWHD L FDQWLWDWHD PDWHULLORU SULPH

Tema proiectului: V VH FDOFXOH]H FDQWLWDWHD GH PDWHULL SULPH QHFHVDU DQXDO SHQWUX R vQWUHSULQGHUH de fabricare a cimHQWXOXL FDUH DUH SURJUDPDW R DnumLW SURGXF LH GH FLPHQW DQXDO  vQ FRQIRUPLWDWH
FX FDSDFLWDWHD GH SURGXF LH GLVSRQLELO 

Datele necesare rezoOY ULL SURLHFWXOXL VXQW SUH]HQWDWH vQ WDEHOHOH  L  Tabelul 6.1 Caracteristicile cimentului Caracteristicile cimentului UM 1RWD LD Variante Nr. crt. 0 1 2 3 1. 3URGXF LD GH FLPHQW SURJUDPDW Kt/an P 100 110 120 130 2. $GDRV GH ]JXU WLS IXUQDO % az 20 21 20 21 3. CaSO42H2O n gips % C 70 71 72 71 4. Gradul de saturare al clincherului n CaO SK 0,95 0,94 0,93 0,93 5. 0RGXOXO GH DOXPLQ DO MAl 1,2 1,1 1,2 1,1 6. cimentului % din P p 5 6,5 6 6 Pierderi prin praf Tabelul 6.2. &RPSR]L LD PDWHULLORU SULPH vQ SURFHQWH Nr. Componente CaO SiO2 crt. Materii prime 1. Calcar 49,8 3,9 2. 0DUQ 15,8 46,5 3. &HQX SLULWLF 4,2 28,9
Q JHQHUDO FLPHQWXO PDL FRQ LQH

4 140 20 72 0,94 1,2 5,5

5 150 21 70 0,93 1,1 6

Al2O3

Fe2O3

SO3

Oxizi

Gaze

2,4 11,2 4,5

0,7 4,1 60,3

0,5 0,6

0,4 1,9 0,6

42,3 20,5 0,9

SO3, notat Sc = 2,5%


8PLGLWDWH vQ ]JXU 

 

8PLGLWDWH vQ PDUQ  Y

Etapele de calcul
 &RPSR]L LD DPHVWHFXOXL EUXW  &DQWLWDWHD QHFHVDU GH PDWHULL SULPH  %LODQ XO GH PDWHULDOH 5HOD LLOH GH FDOFXO &RPSR]L LD DPHVWHFXOXL EUXW

1.1. Alegerea materiilor prime


0DWHULD SULP IRORVLW SHQWUX IDEULFDUHD FLPHQWXOXL VH FRPSXQH GLQ FDOFDU PDUQ L FHQX SLULWLF  FX FDUDFWHULVWLFLOH GDWH vQ WDEHOXO  IDEULFD LH FRQIRUP GDWHORU GLQ WDEHOXO 

Compo]L LD

DFHVWRUD vQ DUM

UHVSHFW

UHFHSWXUD GH

 &DOFXOXO FDQWLW

ilor de materii prime


GH FLPHQW LORU DQXDOH GH PDWHULL SULPH QHFHVDUH WUHEXLH V FX UHOD LD VH FXQRDVF SURGXF LD

 3URGXF LD UHDO 3HQWUX VWDELOLUHD FDQWLW UHDO

GH FLPHQW 3c  FDUH VH FDOFXOHD]

Pc= P (1 + p) , t/an unde: P SURGXF LD GH FLPHQW SURJUDPDW  WDQ WDEHOXO  p pierderile de ciment prin praf, kg/t ciment (tabelul 4.3.1) 1.2.2. CaOFXOXO SURFHQWHORU GH SDUWLFLSDUH D ILHF
/D ILHFDUH DUM FRPSRQHQWHOH GH PDWHULH SULP

[1]

UXL FRPSRQHQW OD DUMD GH PDWHULL SULPH SDUWLFLS FX XUP WRDUHOH SURFHQWH

$FHVWH SURFHQWH VH GHWHUPLQ DOXPLQ DO FLPHQQWXOXL vQ FDUH VH

GLQ

- calcar, X% - PDUQ  < - FHQX SLULWLF  = gradul de saturare n CaO


OD UHDOL]DUHD FDQWLW

DO FOLQFKHUXOXL L

LQH VHDPD GH UDSRUWXO PRODU GH SDUWLFLSDUH DO FRPSRQHQ LORU

modulul de -

SURFHQWXO FX FDUH ILHFDUH FRPSRQHQW SDUWLFLS

LORU GH R[L]L FRQIRUP WDEHOXOXL  

SK =

gradul de saturare n CaO:

CaO % 2,8SiO 2 + 1,1Al 2 O 3 % + 0,7 Fe 2 O 3 %


PRGXOXO GH DOXPLQ 

M Al =

Al 2 O 3 % Fe 2 O 3 % Raportul de participare al calcarului este 1, al marnei y DO FHQXHL SLULWLFH z. Se nlocuiesc aceste valori n formulele de calcul anterioare:

SK =

49 ,8 1 + 15 ,8 y + 4 , 2 z 2 ,8 (3,9 1 + 46 ,5 y + 28 ,9 z )+ 1,1(2 , 4 1 + 11, 2 y + 4 ,5 z )+ 0 ,7 (0 ,7 1 + 4 ,1 y + 60 ,3 z ) M Al = 2,4 1 + 11,2 y + 4,5 z 0,7 1 + 4,1 y + 60,3 z


HFXD LL FX GRX L QHFXQRVFXWH 'LQ UH]ROYDUHD VLVWHPXOXL UH]XOW FHQX SLULWLF 

6H RE LQH XQ VLVWHP GH GRX

rapoartele de participare y SHQWUX PDUQ calcar : marQ


 FHQX  

z SHQWUX

Raportul molar de participare este: y:z y + z S


U L $PHVWHFXO GH PDWHULL SULPH SRWULYLW UH HWHL GH IDEULFD LH YD IL DOF WXLW GLQ  

3ULQ XUPDUH SURFHQWHOH FRPSRQHQ LORU OD IRUPDUHD DUMHL YRU IL

calcar
PDUQ

FHQX

SLULWLF

1 100 , % 1+ y + z y Y= 100 , % 1+ y + z z Z= 100 , % 1+ y + z

X=

 &DOFXOXO SURFHQWXOXL GH FRPSXL JD]RL GLQ PDWHULD SULP 3URFHQWXO DFHVWRU FRPSXL JD]RL

g

VH FDOFXOHD]

vQkQG VHDPD GH SURFHQWHOH vQ FDUH VH

J VHVF DFHWLD vQ FRPSRQHQWHOH PDWHULHL SULPH L HVWH HJDO FX

g = 42,3

Z X Y + 20,5 + 0,9 , 100 100 100

1.2.4. Calculul procentului de SO3 din clincher Procentul de SO3 6 GLQ FOLQFKHU VH FDOFXOHD] S = Sc s unde: Sc procentul de SO3 din ciment; s procentul de SO3 GLQ PDWHULD SULP Procentul de SO3 GLQ PDWHULD SULP FDOFDU datele din tabelul 4.3.2: X Z s = 0,5 + 0,6 , % 100 100
 &DQWLWDWHD QHFHVDU GH PDWHULL SULPH FX IRUP

ula:

 L FHQX SLULWLF  V  VH FDOFXOHD] IRORVLQG

2.1.

&DOFXOXO FDQWLW

LL GH JLSV DG

XJDW

OD P

FLQDUH

Cantitatea de gips, mg  DG XgDW OD P FLQDUH VH FDOFXOHD] FX IRUPXOD f 100 mg= Pc S , t/an 100 C unde: f - factor de transformare; C - FRQ LQXWXO GH VXOIDW GH FDOFLX KLGUDWDW &D624 2H2O) din gips. Factorul de transformare, f , este egal cu raportul maselor moleculare ale CaSO4 2H22 SO3 ( M CaSO4 2 H 2O = 172, M SO3 = 80);
5H]XOW  I

172 = 2,15 80
LL GH ]JXU vQ FOLQFKHU OD P FLQDUH HVWH HJDO FX



&DOFXOXO FDQWLW

&DQWLWDWHD GH ]JXU  PZ(1)  LQWURGXV

mZ(1)= Pc

aZ , t/an 100 u unde: aZ SURFHQWXO DGDRVXOXL GH ]JXU GH WLS IXUQDO WDEHOXO   u SURFHQWXO GH XPLGLWDWH GLQ ]JXU 
XVFDW  PZ(2)  VH FDOFXOHD] FX IRUPXOD

&DQWLWDWHD GH ]JXU

a mZ(2)= Pc Z , 100

t/an



&DOFXOXO FDQWLW

LL GH FOLQFKHU FX IRUPXOD

Cantitatea de clincher, mclincher  VH FDOFXOHD] mclincher = Pc (mg+ mZ(1)) , t/an


 &DOFXOXO FDQWLW

LL DPHVWHFXOXL GH PDWHULL SULPH FX IRUPXOD

Masa amestecului de materii prime, ma  VH FDOFXOHD] m ma= clincher , t/an g 1 100


 &DOFXOXO FDQWLW LL FRPSRQHQ LORU PDWHULHL SULPH

cantitatea de calcar X , t/an 100


FDQWLWDWHD GH PDUQ

Pc

= ma

Pm

= ma

Y , 100

t/an
XPHG Pu

FDQWLWDWHD GH PDUQ

= m m

unde: v XPLGLWDWHD GLQ PDUQ  - FDQWLWDWHD GH FHQX Z , t/an 100


 &DOFXOXO FDQWLW LL GH DS HVWH

100 , t/an 100 v

GLQ SLULW

Pcp

= ma

&DQWLWDWHD GH DS  a  LQWURGXV vQ DUM a = (mu - mm) + (mZ(1) mZ(2)) , t/an

3.

%LODQ XO GH PDWHULDOH 6H vQWRFPHWH SURFHVXO GH IDEULFD LH

LQkQG FRQW GH FDQWLW

LOH GH PDWHULDOHOH LQWUDWH L LHLWH vQ

Materiale intrate - Calcar - PDUQ FX  DS - FHQX SLULWLF - ]JXU FX  DS - gips


7RWDO LQWU UL

Cantitate t/an

Materiale rezultate % - ciment - gaze - DS - pierderi n praf (5%) - pierderi generale 100
7RWDO LHLUL

Cantitate t/an %

100

Exemplu numeric
Exemplificarea calculelor se va face pentru varianta zero din tabelul 6.1. 1.
&RPSR]L LD DPHVWHFXOXL EUXW

1.1. Alegerea materiilor prime


&DOLWDWLY FRQIRUP UHFHSWXULL GH IDEULFD LH WDEHOXO 

 &DOFXOXO FDQWLW

LORU GH PDWHULL SULPH GH FLPHQW

1 3URGXF LD UHDO

Pc= P (1 + p) = 105 (1 + 5/100 ) =105000 t/an


 &DOFXOXO SURFHQWXOXL GH SDUWLFLSDUH D ILHF UXL FRPSRQHQW OD DUMD GH PDWHULL SULPH

Procentele de participare vor fi: FDOFDU  PDUQ  FHQX SLULWLF

calcar................ X%
PDUQ  < FHQX SLULWLF  =

$FHVWHD VH YRU GHWHUPLQD FX DMXWRUXO UDSRUWXOXL PRODU GLQWUH PDWHULLOH SULPH SDUWLFLSDQWH OD DUM

Se ia n calcul raportul de participare PRGXOXO GH DOXPLQ DO FLPHQWXOXL VH RE LQH

pentru calcar = 1 penWUX PDUQ y


SHQWUX FHQXD SLULWLF

QORFXLQG DFHVWH YDORUL vQ IRUPXOHOH GH FDOFXO SHQWUX JUDGXO GH VDWXUDUH DO FOLQFKHUXOXL L SHQWUX

SK =

49,8 1 + 15,8 y + 4,2 z = 0,95 2,8(3,9 1 + 46,5 y + 28,9 z )+ 1,1(2,4 1 + 11,2 y + 4,5 z )+ 0,7 (0,7 1 + 4,1 y + 60,3 z )
M Al = 2,4 1 + 11,2 y + 4,5 z = 1,2 0,7 1 + 4,1 y + 60,3 z

Avem date n tabelul 4.3.1 valorile: SK = 0,95 MAl = 1,2


,QORFXLQG vQ UHOD LL UH]XOW SDUWLFLSDUH PRODU SHQWUX PDUQ VLVWHPXO GH GRX HFXD LL FX GRX QHFXQRVFXWH \

raportul de

L ]

- UDSRUWXO GH SDUWLFLSDUH PRODU

SHQWUX FHQXD SLULWLF 

122,32 z + 117,48 y = 36,45


6,28 z - 67,86 y = - 1,56
5H]ROYDUHD VLVWHPXOXL FRQGXFH OD VROX LLOH

 L ]



YDORULOH UHSUH]HQWkQG S U L GLQ DPHVWHF

Prin urmare raportul molar:


FDOFDU  PDUQ  FHQX SLULWLF   

5 : 0,046
 S UW L

$PHVWHFXO FRQIRUP UH HWHL GH IDEULFD LH HVWH     

3URFHQWHOH GH SDUWLFLSDUH DOH PDWHULLORU SULPH OD DUMD GH DPHVWHF YRU IL

calcarul, marna,
FHQXD SLULWLF

X = (1/1,296) 

77,16% 19,29% 3,55%

Y = (0,25/1,296)  , Z = (0,046/1,296) 

 &DOFXOXO SURFHQWXOXL GH FRPSXL JD]RL GLQ PDWHULD SULP

g = 42,3

X Y Z + 20,5 + 0,9 = 42,3 0,772 + 20,5 0,193 + 0,9 0,355 = 36,62% 100 100 100

1.2.4. Calculul procentului de SO3 din clincher, S S = Sc s = 2,5 0,407 = 2,093 unde : Sc = 2,5 s = 0,5
&DQWLW 

X Z = 0,5     + 0,6 100 100



0,41 %

2.

LOH QHFHVDUH GH PDWHULL SULPH

 &DOFXOXO FDQWLW

LL GH JLSV DG

XJDW 

OD P

FLQDUH

mg 6,75 3 t/an

mg = Pc (S f/100) &
 &DOFXOXO FDQWLW D LL GH ]JXU

(2,093

, mz
vQ FOLQFKHU OD P FLQDUH HVWH HJDO FX

&DQWLWDWHD GH ]JXU  PZ(1)  LQWURGXV

20 mZ(1)= Pc a Z = 100,5 3 = 22,105 3 t/an 100 5 100 u

b)

&DQWLWDWHD GH ]JXU

XVFDW

mZ(2)= Pc

aZ = 105 3 (20/100) = 21 3 t/an 100


LL GH FOLQFKHU

 &DOFXOXO FDQWLW

mclincher

mclincher = Pc (mg+ mZ(1)) = 105 3 ( 6,75 + 22,105)3 = 76,1453 t/an


 &DOFXOXO FDQWLW L

i amestecului de materii prime, ma

m a=

76,145 100 m clincher = = 120,140 103 t/an g 100 36,62 1 100


LL FRPSRQHQ LORU PDWHULHL SULPH

 &DOFXOXO FDQWLW

cantitatea de calcar mc = ma ; 120,140103 (77,16/100) = 92,70 103 t/an - cantitateD GH PDUQ Pm= ma < 3 120,140  (19,29/100) = 23,175103 t/an - FDQWLWDWHD GH PDUQ XPHG Pu= mm [100/(100-v)] =23,175 (100/95) = 24,395 103 t/an  unde: v umiditateD GLQ PDUQ - FDQWLWDWHD GH FHQX GLQ SLULW Pcp= ma = 120,140 03(3,55/100) = 4,260 . 103 t/an 2.6.
&DOFXOXO FDQWLW LL GH DS

a  LQWURGXV vQ DUM HVWH a = (mu - mm) + (mZ(1) mZ(2)) = (24,394 23,175) 03 - (22,105 21) 3 = 0,114 t/an

&DQWLWDWHD GH DS 

3.

%LODQ XO GH PDWHULDOH &X UH]XOWDWHOH RE LQXWH VH vQWRFPHWH ELODQ XO GH PDWHULDOH WDEHOXO 

Tabel 63. %LODQ XO GH PDWHULDOH DQXDO Materiale intrate Cantitate t/an % 92700 62,20 - Calcar 15,55 - PDUQ FX  DS 23175 4260 2,86 - FHQX SLULWLF 22105 14,86 - ]JXU FX  DS - gips 6750 4,53 7RWDO LQWU UL 149035 100

Materiale rezultate - ciment - gaze - DS - pierderi n praf (5%) - pierderi generale


7RWDO LHLUL

Cantitate t/an % 105000 70,45 35826 24,04 2324 1,56 5250 3,52 635 0,43 149035 100

PrecL]

UL OD WDEHOXO  

Materiale rezultate: - FRQ LQXWXO GH JD]H UH]XOWDWH: = 36,62 % FRQ LQXWXO GH JD]H 623) din ciment = 2,50 % 34,12 % din 105000 t ciment 35826 t - PDUQ
PDUQ XPHG XVFDW FX   DS DS 1   W W ]JXU ]JXU XPHG XVFDW FX  DS DS  W

.......... = 23175 t = 2324 t



21000 t 2 = 1150 t

tRWDO DS

DS 1  DS 2

- pierderile de ciment, n praf VXQW  - pierderile generale:


7RWDO LQWU UL

UDSRUWDWH OD SURGXF LD RE LQXW  DGLF

5250 t

- Total materiale rezultate = 149035 148400 = 635 t


FLPHQW  JD]H  DS   SLHUGHUL vQ SUDI 

7RWDO PDWHULDOH UH]XOWDWH

000 + 35826 +2324 + 5250 = 148400 t)

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entate n tabelele 1-8:


'$  

 &RPSR]L LD SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH GLVWLODUH DWPRVIHULF

CAZUL
, (, 5,( *$=( 5$),1 %(1=,1 '$

LAMPANT
02725,1 3 &85

0 100 0,6 11,5 9,2 20,7 58,0

1 100 0,7 13,8 8,5 22,0 55,0

2 100 0,9 18,3 6,0 24,8 50,0

3 100 0,9 16,5 6,4 20,2 56,0

4 100 0,7 14,1 8,2 23,0 54,0




5 100 0,8 15,2 5,7 21,5 57,0

7$%(/8/  &RPSR]L LD SURGXVHORU UH]XOWDWH vQ LQVWDOD LD GH GLVWLODUH OD YLG '9 

CAZUL
3 &85

MOTORI1 ULEIURI MINERALE

0 100 36 64
QX V

1 100 35 65

2 100 38 62

3 100 37 63

4 100 40 50

5 100 41 59

2EVHUYD LH &DQWLWDWHD GH VPRDO

-a luat n calcul.
&&  

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CAZUL
02725,1 '9

GAZE C.C.
%(1=,1 && && 02725,1 )5$& ,, *5(/(

0 100 22 52 21 4

1 100 21 50 24 5

2 100 21 52 24 3

3 100 20 51 25 4

4 100 22 50 25 3
&& 

5 100 19 53 23 5

7$%(/8/  

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OD GLVWLODUHD DWPRVIHULF

CAZUL
02725,1 '$

GAZE C.C.
%(1=,1 && && 02725,1 )5$& ,, *5(/(

0 100 25 44 22 8

1 100 26 46 21 7

2 100 25 45 20 9

3 100 25 46 22 7

4 100 25 45 22 8

5 100 27 47 19 7

7$%(/8/ 

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5& 

CAZUL
%(1=,1 '$

H2
%(1=,1 )5$& 5& ,, *5(/(

0 100 2,6 94,1 3,3


GH 

1 100 2,2 94,5 3,3




2 100 2,8 93,9 3,3


SUH]LQW LQWURGXV 

3 100 2,5 94,4 3,1

4 100 2,4 94,3 3,3


SURFHQWXDOH DOH

5 100 2,3 94,5 3,2


SURGXVHORU

2EVHUYD LH

. Datele din tabelele 1 &RQVXPXULOH HQHUJHWLFH

FRQ LQXWXULOH

UH]XOWDWH GLQ LQVWDOD LL ID 

PDWHULH SULP DOH

7$%(/8/ SUHOXFUDW

LQVWDOD LLORU

H[SULPDWH

vQ

0-W

PDWHULH

SULP

CAZUL 0 1 2 3 4 5 D.A. 800 600 600 700 800 750

,167$/$

,$

D.V. 800 600 600 700 800 750




C.C. 2100 2100 1900 2000 1900 2100

R.C. 4200 4200 4100 4000 4100 4100

7$%(/8/  5DQGDPHQWXO OD DUGHUHD S FXULL vQ LQVWDOD LD WHUPLF 

CAZUL RANDAMENT

0 60

1 65

2 70

3 62

4 64

5 66

TABELUL 8. Caracteristicile combustibililor. COMBUSTIBIL


387(5( &$/25,&

&85

)5$&

DENSITATE

46000 MJ/t -

,, &1 (gaze) 35 MJ/Nm3 0,9 kg/Nm3

4. REZOLVARE S-a ales ca exemplu numeric cazul zero.


 6WDELOLUHD ELODQ XOXL HVWLPDWLY DO UDILQ ULHL L HL SUHOXFUDW vQWU R RU 

6H FDOFXOHD]

ELODQ XO RUDU vQ UDILQ ULH SRUQLQG GH OD FDQWLWDWHD GH L HL

&RQVXPXO RUDU GH

79000 t/an C = 10 t/h 330 zile. 24h/zi Se cDOFXOHD] DSRL FDQWLWDWHD datele din tabelele 1 -5.
6H XWLOL]HD]  GDWHOH GLQ WDEHOXO L HL   WK

GH SURGXVH UH]XOWDWH FRQIRUP VFKHPHL UDILQ ULHL L XWLOL]kQG

 &DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH GLVWLODUH DWPRVIHULF 

0,6% gaze . X

0,6 x 10 X = = 0,06 t/h 100

&DOFXODUHD FHORUODOWH SURGXVH VH UHDOL]HD]  EHQ]LQ UHSUH]LQW

9,2% lampant 


6H XWLOL]HD]  S FXU

1,115 t/h


WK



20,7% motorina 2,07 t/h S FXU 5,8 t/h

OD IHO FD PDL VXV UH]XOWkQG XUP WRDUHOH YDORUL

 &DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH GLVWLODUH vQ YLG GDWHOH GLQ WDEHOXO 

: X = = 2,08 t/h
  WK  [ 

  WK



PRWRULQ /D IHO

 

; UHSUH]LQW

XOHLXUL PLQHUDOH

1.4. &DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH FUDFDUH FDWDOLWLF pe linia de alimentare 1.
6H XWLOL]HD] GDWHOH GLQ WDEHOXO 

100% motorina D.V. 2,08 t/h 22 x 2,08 22% gaze X X = = 0,45 t/h 100
1,08 t/h 21% motorina 0,43 t/h  IUDF LL JUHOH 0,08 t/h
 EHQ]LQD UHSUH]LQW 6H SUHOXFUHD]  &DOFXODUHD FHORUODOWH SURGXVH VH UHDOL]HD] OD IHO FD PDL VXV UH]XOWkQG XUP WRDUHOH YDORUL

1.5. Calculul produselor rezultate din instala LD GH FUDFDUH FDWDOLWLF


GLQ PRWRULQD UH]XOWDW

 SH OLQLD GH DOLPHQWDUH  GDWHOH GLQ

OD GLVWLODUHD DWPRVIHULF  6H XWLOL]HD]

tabelul 4. 100% motorina D.A. 2,07 t/h 80 x 2,07 80% .. Y Y = = 1,65 t/h 100 100% motorina . 1,65 t/h 22 x 1,65 22% motorina . X X = = 0,36 t/h 100 Calcularea cHORUODOWH SURGXVH VH UHDOL]HD] OD IHO FD PDL VXV  UH]XOWkQG XUP  JD]H UHSUH]LQW 0,41 t/h  EHQ]LQ 0,72 t/h  IUDF LL JUHOH 0,13 /h
 &DOFXOXO SURGXVHORU UH]XOWDWH GLQ LQVWDOD LD GH UHIRUPDUH FDWDOLWLF 

WRDUHOH YDORUL

Se utiOL]HD] GDWHOH GLQ WDEHOXO  100% benzina D.A. .. 1,115 t/h 2,6 x 1,115 2,6% H2 . X X = = 0,02 t/h 100 Calcularea celorlalte produse VH UHDOL]HD] OD IHO F PDL VXV UH]XOWkQG XUP
 EHQ]LQ FH UHSUH]LQW  WK L  IUDF LL JUHOH FH UHSUH]LQW  %LODQ XO HVWLPDWLY vQ UDILQ ULH 7$%(/8/  %LODQ XO HVWLPDWLY GH PDWHULDOH

WRDUHOH YDORUL

 WK

Materii prime intrate

t/h
%HQ]LQ

0DWHULL SULPH LHLWH *D]H UDILQ ULH '$&&&& 5&&&  && 

   

Lampant (D.A)
, (,

10

0RWRULQ



&&&&

  

Uleiuri minerale (D.V.) H2 (R.C.)


)UDF LL JUHOH 5&&&&&   

TOTAL

10

TOTAL

t/h 0,92 2,88 0,92 1,2 3,71 0,02 0,24 9,89

1.8. Calculul motorinei consumate ca atare: 100% . 2,07 motorina (D.A.) t/h 20 x 2,07 20% X X = = 0,41 t/h 100
  6WDELOLUHD ELODQ XOXL UHDO GH PDWHULDOH 'LPLQXDUHD FDQWLW FDQWLW LL GH S FXU VXSXV SUHOXFU ULL DWUDJH GXS VLQH PRGLILFDUHD SURGXF LHL

RE LQXWH vQ LQVWDOD LLOH '9 L && LOH GH SURGXVHOH DOEH FH UH]XOW

6H UHFDOFXOHD] GLQ

ELODQ XO GH PDWHULDOH JOREDO L VH FRPSDU

ELODQ XO HVWLPDWLY L GLQ ELODQ XO UHDO

2.1. &DOFXOXO QHFHVDUXOXL RUDU GH HQHUJLH WHUPLF NecesaUXO RUDU GH HQHUJLH WHUPLF VH GHWHUPLQ
FDQWLWDWHD RUDU '$ VH FRQVXP '9 VH FRQVXP && VH FRQVXP 5& VH FRQVXP GH PDWHULH SULP HQHUJLD HQ SUHOXFUDW  [  WK

vQPXO LQG FRQVXPXO HQHUJHWLF WDEHOXO  FX

vQ ILHFDUH LQVWDOD LH $VWIHO vQ LQVWDOD LD  0-K 7RWDO HQHUJLH FRQVXPDW vQ LQVWDOD LLOH

ergia 800 x 5,8 t/h

= 4648 MJ/h
 0-K  0-K 

HQHUJLD  [    HQHUJLD  [  WK FH WUHEXLH DUV

DA +DV +CC +RC =25303 MJ/h Q = 25303 MJ/h

 &DQWLWDWHD GH S FXU

Q = m . Pc . n care m este maVD GH


IRUPXO VH DIO

&DQWLWDWHD GH S FXU

FH WUHEXLH DUV

VH GHWHUPLQ

GLQ IRUPXOD

S FXU

QHFHVDU P

DUGHULL 3c

SXWHUHD FDORULF 

- randamentul arderii. Din

PDVD GH S FXU

25303 MJ/h 25303 = m . 46000 MJ/t . 0,6 m = = 0,91 t/h 46000 MJ/t . 0,6
 &DQWLWDWHD GH S FXU SUHOXFUDW vQ PRG UHDO vQ PRG UHDO VH UHFDOFXOHD] WDEHOHOH 

5,8 - 0,91 = 4,89 t/h


&X YDORDUHD FDQWLW vQ WDEHOXO  GXS LL GH S FXU SUHOXFUDW

i 3. Astfel,

UHFDOFXODUH VH RE LQ XUP WRDUHOH GDWH  UHFDOFXODUH VH RE LQ XUP WRDUHOH GDWH

motorina

D.V. = 1,76 t/h ; uleiuri minerale = 3,12 t/h

Q WDEHOXO  GXS

gaze C.C.1 = 0,38t/h benzina C.C.1 = 0,91 t/h motorina C.C.1 = 0,36 t/h
IUDF LL JUHOH &&   %LODQ XO UHDO vQ UDILQ ULH 7$%(/8/  %LODQ XO UHDO GH PDWHULDOH

Materii prime intrate

t/h
%HQ]LQ

0DWHULL SULPH LHLWH *D]HH UDILQ ULH '$&&&& 5&&&  &&  

+0,91 + 0,72
 

Lampant (D.A)
, (, SUHOXFUDW

10

0RWRULQ

'$

&&&&

Uleiuri minerale (D.V.) H2 (R.C.)


)UDF LL JUHOH 5&&&&&  

TOTAL prelucrat

10

TOTAL produse rezultate

t/h 0,85 2,71 0,92 1,13 3,12 0,02 0,23 8,98

 (VWLPDUHD VSRUXOXL GH SURGXVH DOEH SULQ SHUIHF LRQDUHD WHKQRORJLHL 6H GHWHUPLQ FDQWLWDWHD GH SURGXVH DOEH RE LQXWH VXSOLPHQWDU GLQ S FXUD HFRQRPLVLW SULQ

DUGHUHD D 

GLQ JD]HOH UH]XOWDWH vQ UDILQ ULH

3.1. Cantitatea de gazH GH UDILQ ULH mgaze (D.A.+C.C.1 + C.C.2) = 0,06+0,45+0,41 = 0,92 t/h 3.2. Volumul gazelor M Vgaze = (m3) 0,92 t/h 920 kg/h Vgaze = = = 1022,22 m3 0,9 kg/Nm3 0,9 kg/Nm3 3.3. 9ROXPXO GH JD]H DUVH vQ ORFXO S 1022,22 x 30 V = = 306,66 m3 100
 &DQWLWDWHD GH F OGXU UH]XOWDW FXULL

Q = V . Pc . = 306,66 m3 . 35 MJ/Nm3 . 0,6 = 6439,86 MJ/h 6440 MJ/h 3.5. Necesarul de energie NE = 25303 MJ/h - 6440 MJ/h = 18863 MJ/h
 &DQWLWDWHD GH S FXU

GLQ DUGHUHD JD]HORU

 &DQWLWDWHD GH S FXU 6H FDOFXOHD] GH S FXU DUV  FD GLIHUHQ

D FDQWLW

5,8 - 0,68 = 5,12 t/h Se UHFDOFXOHD] ELODQ XULOH GH PDWHULDOH GLQ LQVWDOD LLOH '9 L &&1 SRUQLQG GH OD QRX
LL GH S FXU SUHOXFUDW   &DOFXOXO SURGXVHORU UH]XOWDWH vQ LQVWDOD LD '9

 

S FXU PRWRULQ

64% uleiuri..Y = 3,28 t/h uleiuri


    PRWRULQ EHQ]LQ  &DOFXOXO SURGXVHORU RE LQXWH OD LQVWDOD LD &&1 '9 WK PRWRULQ

22 % gaze CC1 X = 0,41 t/h gaze CC1


PRWRULQ &&1< &&1  WK EHQ]LQ 

IUDF LL JUHOH &&1 7

 

 

XWLOL]DW

OD DUGHUH

NE 18863 MJ/h = = = 0,68 t/h Pc . 46000 MJ/t x 0,6


SUHOXFUDW GLQWUH FDQWLWDWHD GH S FXU RE LQXW GLQ LQVWDOD LD '$ L FDQWLWDWHD

YDORDUH

 WK S FXU '9;  WK PRWRULQ

DV

Z = 0,39 t/h PRWRULQ

&&1

WK IUDF LL JUHOH &&1

&&1

3.10 . Calculul sporului de produse albe Tabelul 11. Sporul de produse albe, t/h Produse albe 7HKQRORJLD FODVLF Benzine(RC+CC1+CC2) 2,71 Lampant DA 0,92 1,13 0RWRULQ '$&&1+CC2) Total 4,76 Spor produse 3.6.Calculul sporului de produse albe ntr-un an 0,08 t/h . 24 h/zi . 330 zile/an = 633,6 t/an 4. Concluzie
Q YDULDQWD , VH SUHOXFUHD] 3URGXVH DOEH EHQ]LQ WRDW S FXUD UH]XOWkQG YELODQ XO HVWLPDWLY         WK IXQF LRQ ULL LQVWDOD LHL VH SULQ F OGXUD QHFHVDU  ODPSDQW  PRWRULQD 7HKQRORJLD SHUIHF LRQDW

1,08+0,96+0,72=2,76 0,92 2,07. 0,2 + 0,39 + 0,36=1,16 4,84 0,08

n varianta a II-D n varianta a III-D

FRQIRUP WHKQRORJLHL FODVLFH

RE LQH SULQ DUGHUH GH S FXU  &DQWLWDWHD GH SURGXVH DOEH RE LQXWH HVWH GH  WK FRQIRUP WHKQRORJLHL SHUIHF LRQDWH L GH S FXU QHFHVDUXO GH HQHUJLH VH DFRSHU DUGHUHD XQHL S U L GLQ JD]H L D XQHL FDQWLW  3 FXUD GLVSRQLELOL]DW YD VHUYL OD RE LQHUHD  WK UHVSHF

unui spor de pURGXVH DOEH &DQWLWDWHD GH SURGXVH DOEH RE LQXW HVWH GH  WK 6H RE LQH DDGDU XQ spor de produse albe ID GH WHKQRORJLD FODVLF GH de 633,6 t/an.

tiv

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