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12/18/2012 Originator : SS Checked : IP

WINCH BASE CALCULATION
1. 20 T Winch Skid The pulling-in of the winch will produce a maximum liad of 20 T on the winch skid σy := 250 ⋅ N mm
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MPa = 1 × 10 Pa kN = 1 × 10 N 1.1 Support Member • Length of member L := 2380⋅ mm • Distance along member to load pos Loadposition := 1190⋅ mm • Load applied to beam W := 20000 ⋅ 1.3⋅ 9.81⋅ N W = 2.551 × 10 N • Allowable stress in bending As per AS3990 - 1993 Clause 5.2 Fb := 0.66⋅ σy • Allowable stress in shear As per AS3990 - 1993 Clause 5.2 Fv := 0.45⋅ σy • Fv = 1.125 × 10 Pa
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Fb = 1.65 × 10 Pa

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Calculation points over beam length x := 0mm , 1mm .. 2380mm

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588 × 10 J 4 2of7 .588 × 10 J 4 M B := −W⋅ Loadposition L 2 2 ⋅ L − Loadposition ( M B = −7.1⋅ in 2 • Section Width b f := 12⋅ in • Beam reactions assuming a fixed-fixed analysis RA := ( W) ⋅ L − Loadposition ⋅ L − Loadposition ⋅ L + 2 ⋅ Loadposition ( )( (L3) )( ) RA = 1.275 × 10 N RB := W − RA RB = 1.275 × 10 N • End moments assuming a fixed-fixed analysis M A := −W⋅ Loadposition L 2 5 5 ⋅ L − Loadposition ( )2 ) M A = −7.12/18/2012 Originator : SS Checked : IP • Second moment of area for W12 x 65 member Iyy := 174 ⋅ in 4 • Cross sectional area Aw := 19.

092 3of7 . RA − W + RB + if Loadposition < x < L .035 × 10 Pa σv ( 1000mm) Fv 7 UC := = 0. RA . RA − W . RA − W + RB ( ( )) 1× 10 V ( x) 5 0 − 1× 10 5 0 1 x 2 • Shear Stress V( x ) σv ( x ) := Aw 1× 10 5× 10 σv( x) 8 7 0 − 5× 10 − 1× 10 7 8 0 1 x 2 σv ( 1000mm) = 1.12/18/2012 Originator : SS Checked : IP • Shear Force Diagram V( x ) := if 0 < x < Loadposition .

⎡M A + RA⋅ x − W⋅ x − Loadposition ⎤⎤ ⎣ ⎣ ⎦⎦ 5 4 ( ) 1× 10 5× 10 M ( x) 0 − 5× 10 − 1× 10 4 5 0 1 x 2 • Bending Stress 0.968 4of7 .673 ⋅ MPa UC := σb ( 1190mm) Fb = 0.12/18/2012 Originator : SS Checked : IP • Bending Moment Diagram M ( x ) := if ⎡0 ≤ x ≤ Loadposition . M A + RA⋅ x .5b f σb ( x ) := M ( x ) ⋅ Iyy 2× 10 1× 10 σb( x) 8 8 0 − 1× 10 − 2× 10 8 8 0 1 x 2 σb ( 1190mm) = 159.

6 • Design Load for 1 bolt if 16 bolt used (assuming only 8 bolts are loaded) Designload := 20000 ⋅ 1.3⋅ 9.81⋅ N 4 4 Designload = 6.377 × 10 N • Bolt Diameter diabolt := 30⋅ mm • Flange Thickness tt := 16.12/18/2012 Originator : SS Checked : IP 1.2 Fastener Selection Use M30 bolts Grade 8.3mm • Tensile strength of fastener Fuf := 800 ⋅ 10 Pa • Yield strength of fastener FYf := 640 ⋅ 10 Pa • Shank Area Ash := 452mm • Stress Area Bolt areas as per AS 1252 Ast := 353mm • Core Area Acore := 324mm 2 2 2 6 6 5of7 .8 Design details for fasteners as per AS3990 9.

139 × 10 J • Lever arm length resisting rotation (distance between forward and aft bolts) rb := 1.13m • Tensile bolt force shared by all aft bolts MA Fb := rb Fb = 2.6m Wwd := 20000 ⋅ 9. creating tension in the aft bolts due to the vertical load form the upending moment of the winch Perpendicular distance from base of winch to vertical wire load ra := 1.837 × 10 Pa boltcheck := if σt > Ftf . "PASS" 7 5 5 ( ) 6of7 .778 × 10 N • Tensile bolt force assuming tensile load carried by only 4 of the 8 aft bolts Fb σt := 8. "FAIL" .45⋅ Fuf Ftf = 3.60⋅ FYf Ftf := min⎜ ⎜ 0. Fit (on the stress area) ⎛ 0.⋅ Ast σt = 9.6 × 10 Pa 8 ⎞ ⎟ ⎟ ⎠ Consider base rotatiin about its forward bolts.81N M A := ra⋅ Wwd M A = 3.12/18/2012 Originator : SS Checked : IP Maximum permissable stress in tension.45⋅ Fuf ⎝ Ftf := 0.

13 m • Tensile Bolt force shared by all aft bolts MB Fb := rb Fb = 2.378 × 10 Pa 7 boltcheck := if σt > Ftf . creating tension in the forward bolts due to the horizontal load on the base • Perpendicular distance from base of winch to horizontal winch wire load rc := 1.6m Wwd := 15000 ⋅ 9.12/18/2012 Originator : SS Checked : IP boltcheck = "PASS" Consider frame rotating about its aft bolts.81N M B := rc⋅ Wwd M B = 2. "FAIL" .354 × 10 J • Level arm length resisting rotation (distance between forward and aft bolts) rb = 1. "PASS" ( ) boltcheck = "PASS" 7of7 .084 × 10 N 5 5 • Tensile Bolt force assuming tensile loadlts carried by only 4 of the 8 aft bolts Fb σt := 8 ⋅ Ast σt = 7.