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ABP (2012-13)
ACTUAL
&
FULFILLMENT
PRODUCTION PERFORMANCE
UNIT
ABP
12-13
ACTUAL
12-13
TARGET
13-14
PRODUCTION
MT
5.25
5.206
5.3
PRODUCTIVITY
T / m3 / day
1.74
1.68
1.72
COKE RATE
KG / THM
487
500
496
CDI
KG / THM
45
41
45
NUT COKE
KG / THM
26
24
24
TAR INJ.
KG / THM
0.9
FUEL RATE
KG / THM
558
566
567
HBT
AVAILABILITY
UTILIZATION
935
91.95
91.95
93.3
90.95
BLAST FURNACE # 1
UNIT
ABP 12-13
ACTUAL
12-13
TARGET
13-14
PRODUCTION
595800
649194
638287
PRODUCTIVITY
T / m3 / day
1.92
2.09
2.07
AVERAGE DAILY
RATE
1703
1799
1838
COKE RATE
KG / THM
462
464
463
CDI
KG / THM
70
77
80.5
NUT COKE
KG / THM
26
23
24
TAR INJ.
KG / THM
FUEL RATE
KG / THM
558
564
567
Si
AVAILABILITY
UTILIZATION
91.8
HBT
935
0.71
95.78
96.4
95.17
BLAST FURNACE # 2
UNIT
ABP 12-13
ACTUAL
12-13
TARGET
13-14
PRODUCTION
566000
555319
576627
PRODUCTIVITY
T / m3 / day
1.84
1.78
1.86
AVERAGE DAILY
RATE
1625
1521
1648
COKE RATE
KG / THM
532
541
535
CDI
KG / THM
NUT COKE
KG / THM
26
29
24
TAR INJ.
KG / THM
7.8
FUEL RATE
KG / THM
558
574
567
Si
AVAILABILITY
UTILIZATION
91.0
HBT
922
0.78
95.32
98.1
95.88
BLAST FURNACE # 3
UNIT
ABP 12-13
ACTUAL
12-13
PRODUCTION
563000
593880
596708
PRODUCTIVITY
T / m3 / day
1.83
1.92
1.92
AVERAGE DAILY
RATE
1615
1627
1700
COKE RATE
KG / THM
532
540
535
CDI
KG / THM
NUT COKE
KG / THM
26
28
24
TAR INJ.
KG / THM
7.8
FUEL RATE
KG / THM
558
572
567
Si
AVAILABILITY
UTILIZATION
95
HBT
943
TARGET
(13-14)
0.75
95.37
95.7
96.16
BLAST FURNACE # 4
854500
ACTUAL
12-13
786685
TARGET
13-14
805828
T / m3 / day
1.65
1.47
1.54
AVERAGE DAILY
RATE
2350
2155
2350
COKE RATE
KG / THM
532
505
479
CDI
KG / THM
36
63.4
NUT COKE
KG / THM
26
26
24
TAR INJ.
KG / THM
FUEL RATE
KG / THM
558
567
567
Si
AVAILABILITY
UTILIZATION
96.2
HBT
928
UNIT
ABP 12-13
PRODUCTION
PRODUCTIVITY
0.71
95.23
98.5
95.88
BLAST FURNACE # 5
UNIT
ABP 12-13
ACTUAL
12-13
TARGET
13-14
PRODUCTION
510300
533488
847800
PRODUCTIVITY
T / m3 / day
1.65
1.42
1.59
AVERAGE DAILY
RATE
2460
2092
2375
COKE RATE
KG / THM
464
507
494
CDI
KG / THM
68
38
48.5
NUT COKE
KG / THM
26
22
24
TAR INJ.
KG / THM
FUEL RATE
KG / THM
558
567
567
Si
AVAILABILITY
UTILIZATION
93.7
HBT
905
0.75
56.88
97.0
97.81
BLAST FURNACE # 6
UNIT
ABP 12-13
ACTUAL
12-13
PRODUCTION
877500
770753
TARGET
13-14
514167
PRODUCTIVITY
T / m3 / day
1.7
1.54
1.48
AVERAGE DAILY
RATE
2544
2112
2213
COKE RATE
KG / THM
463
496
531
CDI
KG / THM
69
47
11.1
NUT COKE
KG / THM
26
22
24
TAR INJ.
KG / THM
FUEL RATE
KG / THM
Si
AVAILABILITY
UTILIZATION
90.9
HBT
920
558
565
566
0.73
94.88
93.4
63.65
BLAST FURNACE # 7
1283100
ACTUAL
12-13
1316929
TARGET
13-14
1314840
T / m3 / day
1.75
1.76
1.78
AVERAGE DAILY
RATE
3696
3608
3757
COKE RATE
KG / THM
453
478
476
CDI
KG / THM
79
59
67.1
NUT COKE
KG / THM
26
23
24
TAR INJ.
KG / THM
FUEL RATE
KG / THM
558
560
567
Si
AVAILABILITY
UTILIZATION
93.9
HBT
979
UNIT
ABP 12-13
PRODUCTION
PRODUCTIVITY
0.70
95.21
97.3
95.88
ABP
REASONS
APRIL '12
437400
438173
MAY '12
453600
463123
14941
JUNE 12
439900
442953
14765
ABP
ACTUAL
DEFICIT DAILY
RATE
JULY '12
455500
456887
14736
AUGUST '12
424200
460199
14845
REASONS
ABP
ACTUAL
DEFICIT
DAILY RATE
SEPT '12
410200
427619
14253
OCT '12
424300
441790
14251
REASONS
th
th
th
410100
435722
14841
REASONS
13401
13560
ABP
ACTUAL DEFICIT
DAILY
RATE
REASONS
BF # 3 Furnace Skip Girder Repair & Revival [79 Hrs.]
th
FEB '13
12859
15426
14894
Restricted regime operation in BF # 1 due to bell leakage problem
from Nov 12 onwards.
Restricted regime operation in BF # 6 due to Stack shell condition
and later bustle pipe condition.
STOVES
HOT BLAST TEMP. ( C )
MONTH
BF # 1
BF # 2
BF # 3
BF # 4
BF # 5
BF # 6
BF # 7
SHOP
2011-12
932
924
841
936
912
935
931
915
APR
921
829
941
878
938
934
985
918
MAY
847
932
929
947
934
938
979
929
JUN
958
912
949
911
943
932
993
944
JUL
952
940
948
890
926
940
987
941
AUG
960
945
938
942
933
935
975
947
SEP
956
941
954
946
882
936
976
942
OCT
931
948
954
942
858
925
979
934
NOV
951
941
957
948
882
936
980
941
DEC
942
941
952
945
932
976
948
JAN
928
926
957
909
933
976
938
FEB
935
914
910
934
853
965
922
MAR
938
891
930
943
850
850
978
917
Yearly
935
922
943
928
905
920
979
935
DELAYS: 2009-10
PARAMETER
UNIT
YEARLY
ST
Schd..Maint
MONTHLY(AVG)
LB
2661:45:00
ST
LB
221:48:45
CHARG.Mech.
16:55:00
85:10:00
1:24:35
7:05:50
CHARG.ELECT.
0:00:00
19:50:00
0:00:00
1:39:10
CHARG.OPER.
2:55:00
28:30:00
0:14:35
2:22:30
FCE.Mech.
259:50:00
177:25:00
21:39:10
14:47:05
FCE.ELECT.
2:05:00
17:45:00
0:10:25
1:28:45
FCE.OPER.
64:40:00
329:45:00
5:23:20
27:28:45
CopperChang.
143:55:00
29:30:00
11:59:35
2:27:30
R/M. shortage.
71:40:00
143:00:00
5:58:20
11:55:00
D.D.H.M
85:05:00
105:30:00
7:05:25
8:47:30
1:15:00
17:55:00
0:06:15
1:29:35
SGP
0:00:00
9:30:00
0:00:00
0:47:30
INST.
1:40:00
15:40:00
0:08:20
1:18:20
MISC.
5:25:00
25:30:00
0:27:05
2:07:30
Break Down
1272:50:00
56:05:00
106:04:10
4:40:25
ST
4590:00:00
382:30:00
TOTAL
LB
1061:05:00
88:42
DELAYS: 2010-11
PARAMETER
UNIT
YEARLY
ST
Schd..Maint
MONTHLY(AVG)
LB
2012:00:00
ST
LB
167:40:00
CHARG.Mech.
39:45:00
74:20:00
3:18:45
6:11:40
CHARG.ELECT.
0:00:00
19:10:00
0:00:00
1:35:50
CHARG.OPER.
2:30:00
42:40:00
0:12:30
3:33:20
FCE.Mech.
204:20:00
187:10:00
17:01:40
15:35:50
FCE.ELECT.
0:00:00
6:20:00
0:00:00
0:31:40
FCE.OPER.
55:25:00
262:10:00
4:37:05
21:50:50
CopperChang.
314:30:00
85:20:00
26:12:30
7:06:40
R/M. shortage.
55:50:00
260:05:00
4:39:10
21:40:25
D.D.H.M
19:20:00
37:15:00
1:36:40
3:06:15
0:00:00
20:35:00
0:00:00
1:42:55
SGP
0:00:00
12:00:00
0:00:00
1:00:00
INST.
0:55:00
23:20:00
0:04:35
1:56:40
MISC.
67:45:00
81:45:00
5:38:45
6:48:45
Break Down
155:55:00
28:40:00
12:59:35
2:23:20
ST
2928:15:00
244:01:15
TOTAL
1140:50:00
LB
95:04:10
DELAYS: 2011-12
YEARLY
PARAMETER
ST
LB
1892:00:00
0:00:00
CHARG.Mech.
22:55:00
36:50:00
CHARG.ELECT.
0:50:00
CHARG.OPER.
MONTHLY AVERAGE
ST
LB
RB
157:40:00
0:00:00
0:00:00
166:30:00
1:54:35
3:04:10
13:52:30
16:20:00
62:05:00
0:04:10
1:21:40
5:10:25
0:00:00
14:10:00
84:50:00
0:00:00
1:10:50
7:04:10
FCE.Mech.
287:45:00
151:40:00
639:10:00
23:58:45
12:38:20
53:15:50
FCE.ELECT.
2:30:00
8:00:00
35:25:00
0:12:30
0:40:00
2:57:05
FCE.OPER.
20:45:00
181:45:00
4573:00:00
1:43:45
15:08:45
381:05:00
Copper Chang.
165:20:00
40:20:00
88:40:00
13:46:40
3:21:40
7:23:20
R/M. shortage.
311:35:00
650:10:00
4120:50:00
25:57:55
54:10:50
343:24:10
D.D.H.M
0:00:00
0:40:00
42:05:00
0:00:00
0:03:20
3:30:25
0:00:00
4:30:00
16:50:00
0:00:00
0:22:30
1:24:10
SGP
0:00:00
0:55:00
14:40:00
0:00:00
0:04:35
1:13:20
INST.
4:10:00
8:00:00
229:45:00
0:20:50
0:40:00
19:08:45
MISC.
6:35:00
50:10:00
2399:00:00
0:32:55
4:10:50
199:55:00
Break Down
214:45:00
52:40:00
53:40:00
17:53:45
4:23:20
4:28:20
ST
2929:10:00
101:20:50
1043:52:30
UNIT
Schd..Maint
RB
244:05:50
TOTAL
LB / RB
1216:10:00
12526:30:00
DELAYS: 2012-13
PARAMETER
UNIT
YEARLY
ST
LB
1939:30:00
0:00:00
CHARG. Mech.
23:25:00
37:20:00
CHARG. ELECT
0:00:00
CHARG. OPER.
MONTHLY AVERAGE
ST
LB
RB
161:37:30
0:00:00
0:00:00
212:00:00
1:57:05
3:06:40
17:40:00
12:35:00
79:30:00
0:00:00
1:02:55
6:37:30
0:00:00
6:45:00
54:05:00
0:00:00
0:33:45
4:30:25
402:40:00
202:20:00
749:20:00
33:33:20
16:51:40
62:26:40
FCE. ELECT.
1:45:00
13:25:00
127:55:00
0:08:45
1:07:05
10:39:35
FCE. OPER.
11:35:00
188:55:00
1437:20:00
0:57:55
15:44:35
119:46:40
Copper Chang.
209:25:00
44:35:00
85:40:00
17:27:05
3:42:55
7:08:20
R/M. shortage.
116:45:00
229:00:00
1354:10:00
9:43:45
19:05:00
112:50:50
D.D.H.M
36:25:00
19:20:00
222:30:00
3:02:05
1:36:40
18:32:30
0:00:00
1:15:00
49:20:00
0:00:00
0:06:15
4:06:40
SGP
0:00:00
6:30:00
28:50:00
0:00:00
0:32:30
2:24:10
INST.
0:00:00
5:40:00
1581:15:00
0:00:00
0:28:20
131:46:15
MISC.
27:25:00
35:50:00
4080:45:00
2:17:05
2:59:10
340:03:45
Break Down
34:55:00
5:20:00
6:10:00
2:54:35
0:26:40
0:30:50
67:24:10
839:04:10
Schd. Maint
FCE. Mech.
ST
RB
2803:50:00
233:39:10
TOTAL
LB / RB
808:50:00
10068:50:00
ABP 2013-14
PRODN. OF HOT METAL
APR.
PARTICUL
ARS
CAL DAYS
MAY JUN. JUL. AUG. SEP. OCT. NOV. DEC. JAN. FEB. MAR. TOTAL
'13
30
'13
31
'13
30
'13
31
'13
31
'13
30
'13
31
'13
30
'13
31
'14
31
'14
28
'14
31
2013-14
365
B.F.1
000T
44.4
29.5
55.2
57.4
57.4
55.5
57.4
55.5
57.4
57.4
51.7
57.4
636.2
B.F.2
000T
47.0
48.4
46.6
35.8
51.1
49.4
51.1
49.4
51.1
51.1
46.0
51.1
578.1
B.F.3
000T
49.9
51.5
49.6
51.6
51.6
37.2
52.1
50.4
52.3
52.3
47.1
52.3
597.9
B.F.4
000T
66.0
68.2
65.7
68.3
51.5
69.1
71.5
69.1
71.5
71.5
64.4
71.5
808.3
B.F.5
000T
69.1
71.5
68.8
71.5
71.5
69.1
71.5
69.1
73.3
73.3
66.0
71.5
846.2
B.F.6
000T
64.7
66.8
64.4
66.9
66.9
64.7
0.0
0.0
0.0
0.0
50.8
69.6
514.8
B.F.7
000T
109.8 113.5 79.9 114.9 114.9 111.1 114.9 111.1 114.9 114.9 103.5 114.9
1318.3
TOTAL
000T
450.9 449.4 430.2 466.4 464.9 456.1 418.5 404.6 420.5 420.5 429.4 488.3 5299.7
PLAN
000T
451
449
430
466
465
456
419
405
421
421
429
488
5300
ABP 2013-14
PARTICU
LARS
CAL
DAYS
APR.
MAY
JUN.
JUL.
AUG.
SEP.
OCT.
NOV.
DEC.
JAN.
FEB.
MAR.
TOTAL
'13
30
'13
31
'13
30
'13
31
'13
31
'13
30
'13
31
'13
30
'13
31
'14
31
'14
28
'14
31
2013-14
365
1.81
1.45
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.13
2.06
B.F.2
1.81
1.81
1.81
1.69
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.86
B.F.3
1.92
1.92
1.92
1.92
1.92
1.75
1.94
1.94
1.94
1.94
1.94
1.94
1.92
B.F.4
1.51
1.51
1.51
1.51
1.44
1.58
1.58
1.58
1.58
1.58
1.58
1.58
1.55
B.F.5
1.58
1.58
1.58
1.58
1.58
1.58
1.58
1.58
1.62
1.62
1.62
1.58
1.59
B.F.6
1.48
1.48
1.48
1.48
1.48
1.48
0.00
0.00
0.00
0.00
1.48
1.54
1.49
B.F.7
1.78
1.78
1.66
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.80
1.79
1.67
1.64
1.67
1.70
1.72
1.71
1.78
1.78
1.79
1.79
1.75
1.74
1.720
OVERALL
FOR BF 17
SAMPLE FORMAT
NAME:
Furnace Incharge
S.NO
KPA
DEPT.: BF (OPR)
Indicative activities
Weightage
KPA TYPE
Routine
Routine
To achieve a
productivity (WV) of
_____ t/cum/d in
BF#____
To maintain good
house keeping at BF
# ____
Safety
Special KPA
To maintain
(i) Si % max. (ii)S % max in the
Hot metal
Routine
Routine
Routine
Special
NAME:
Shift Manager
DEPT.: BF (OPR)
S.NO
KPA
Indicative activities
Weightage
KPA TYPE
Routine
To achieve a productivity
(WV) of
_____ t/cum/d in
BF#____
Routine
Supervision of shift
working
Routine
Safety
Routine
Special KPA
Special
Routine
NAME:
Furnace Foreman
S.NO
KPA
DEPT.: BF (OPR)
Indicative activities
Weightage
KPA TYPE
Routine
Routine
To achieve a productivity
(WV) of
To maintain(i) Si % max. (ii)S % max in
_____ t/cum/d in
the Hot metal
BF#____
Routine
Routine
Safety
Routine
Special KPA
Special
NAME: Techno-Economist
DESIG:
DEPT.: BF(OPR)
S.NO
KPA
Indicative activities
Routine
Regular Contracts
Management of BF operation
Non-Routine
Contract management of
HSCL
Routine
Techno-Economist
Special
Routine
Weightage
KPA TYPE
Routine
NAME:
DEPT.: BF (OPR)
S.NO
KPA
Indicative activities
Weightage
KPA TYPE
1.
TO ACHIEVE A FUEL
RATE OF _ KG/THM.
HBT to be increased to _ *c
Routine
COST REDUCTION /
ENERGY
CONSERVATION
Routine
SAFETY AND
HOUSE KEEPING
Routine
MANPOWER
DEVELOPMENT
Routine
MONITORING SIX
SIGMA PROJECTS
Special
NAME:
DESIG:
MM
DEPT.: BF (MM )
KPA
1.
TO ACHIEVE A
FUEL RATE OF _
KG/THM.
REDUCTION OF
EQUIPMENT
DOWN TIME
Weightage
DEVELOPMENT
OF SUBORDINATES.
SAFETY
JOB ROTATION
JOB ENRICHMENT.
TRAINING (TECH. / MGMT)
KPA TYPE
Routine
Routine
Routine
Special
NAME:
DESIG:
EM
DEPT.: BF ( EM)
KPA
REDUCTION OF
EQUIPMENT
DOWN TIME
CAPITAL REPAIR
OF BF-6 & C/R
PLANNING FOR
BF # 4 & REPAIR
OF BF # 7.
DEVELOPMENT
OF SUBORDINATES.
SAFETY
Weightage
KPA TYPE
Routine
Routine
JOB ROTATION
JOB ENRICHMENT.
TRAINING (TECH. / MGMT)
Routine
Special