Ductile Iron Pipe & Fittings

COMPANY PROFI LE
China National Building Material Group Corporation
CNBM, China National Building Material Group Corporation is the largest
group corporation in Chinas building materials industry.
Founded in 1984 with the approval from the State Council of China, it has
become a national fagship in the building materials industry and one of the
central governmental companies under the direct administration of China
State-owned Assets Supervision and Administration Commission of the
State Council (SASAC).
CNBM Group is integrated with four business segments: Manufacture, R&D,
Sets of equipment and Logistics trading. As for today, it directly manages 20
wholly-owned enterprises, and 6 share controlling listed companies which
including 2 overseas. The total assets of CNBM Group exceeded USD 15
billion till J un. 2009.
CNBM International Corporation
As one of the primary subsidiaries of CNBM Group, CNBM International
Corporation has grown into a leading production base and renowned
supplier of Ductile Iron Pipe systems of potable/waste water in China.
We are constantly looking to develop high quality products to ensure the
longest service life and wonderful performance.
CNBM Pipeline (CMAX) regards quality as the essential factor leading to
successful business. Every pipe is manufactured and tested in accordance
with IS02531/EN545 (water application) or EN598 (sewerage application).
All of our products are manufactured under quality management system
ISO9001:2008. Through years of efforts, CNBM Pipeline has built up great
reputation in quality and service among customers all over the world.
l
Pr oduc t I nf or mat i on
2
Applicable standard
Specifcations
Standards
European International
General technical specifcation for ductile iron
pressure pipelines
EN 545 ISO 2531
Socket pipes EN 545 ISO 2531
Flanged pipes EN 545 ISO 2531
Socket fttings EN 545 ISO 2531
Flanged fttings EN 545 ISO 2531
Flange dimensions (fxed and loose) - ISO 7005-2
Joint gaskets. Material specifcations EN 681-1 ISO 4633
Pipe zinc coating EN 545 ISO 8179-1
Polyethylene sleeving EN 545 ISO 8180
Polyethylene external coating for pipes EN 545 ISO 2531
Polyurethane external coating for pipes EN 545 ISO 2531
Cement mortar pipe lining EN 545 ISO 4179
Model for quality assurance in design/development,
production, Installation and serving
EN 29001 ISO 9001
Model for quality assurance in production and
installation
EN 29002 ISO 9002
ISO 2531:1998
EN545:2002
ISO 9001:2000
ISO 9001:2008
Nominal diameter (mm) Minimum wall thickness of cement lining (mm)
80DN300 3
350DN600 5
700DN1600 6
3
Production Process
4
Pig iron
Molten iron
Hydraulic test
Annealing
Cement lining
Curing of cement
Oversea shipping
Finished product stacking
Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test
Pig iron
Molten iron
Hydraulic test
Annealing
Cement lining
Curing of cement
Oversea shipping
Finished product stacking
Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test
5
Pig iron
Molten iron
Hydraulic test
Annealing
Cement lining
Curing of cement
Oversea shipping
Finished product stacking
Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test
Pig iron
Molten iron
Hydraulic test
Annealing
Cement lining
Curing of cement
Oversea shipping
Finished product stacking
Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test
Production Flow Chart
6
Nominal
Diameter
Works Test Pressure (bar)
Pipe (K9) Fittings
Pipes With Weld-on or
Screwed-on Flange
DN PN10 PN16 PN25 PN40
80 to 300 50 25
16 25 32 40
350 to 600 40 16
700 to 1000 32 10
1100 to 2000 25 10
Specifcations
Nominal wall thickness of pipes:
e=K (0.5+0.001*DN)
Where, DN: Nominal diameter; K: Coeffcient (K=7, 8, 9, 10, 11, 12)
Nominal wall thickness of pipe fttings:
e=7+0.014*DN (K=14)
e=6+0.012*DN (K=12)
Standard Wall Thickness
Nominal
Diameter
Wall Thickness (mm)
DN
Pipe Fittings
K8 K9 K10 K12 K12 K14
80
6.0
6.0 7.0 8.1
100 6.1 7.2 8.4
150 6.3 7.8 9.1
200 6.4 8.4 9.8
250 6.8 7.5 9.0 9.0 10.5
300 6.4 7.2 8.0 9.6 9.6 11.2
350 6.8 7.7 8.5 10.2 10.2 11.9
400 7.2 8.1 9.0 10.8 10.8 12.6
450 7.6 8.6 9.5 11.4 11.4 13.3
500 8.0 9.0 10.0 12.0 12.0 14.0
600 8.8 9.9 11.0 13.2 13.2 15.4
700 9.6 10.8 12.0 14.4 14.4 16.8
800 10.4 11.7 13.0 15.6 15.6 18.2
900 11.2 12.6 14.0 16.8 16.8 19.6
1000 12.0 13.5 15.0 18.0 18.0 21.0
1200 13.6 15.3 17.0 20.4 22.8 23.8
Works Hydraulic Test Pressure
7
Mechanical Properties
Item
Tensile Strength
N/mm
2
Elongation
%
Proof Stress
N/mm
2
Hardness
HB
DN80 TO DN2600
DN80 TO
DN1000
DN1100 TO
DN2000
DN80 TO
DN1000
DN1100 TO
DN2000
Pipe 420 10 7 270 300 230
Fittings 420 5 300 250
* Proof stress shall be measured upon agreement only.
Standard Lining and Coating
Internal Lining
Internal Lining Pipe & Fittings
Standard Coating Blast furnace cement mortar
Reinforced Protections High alumina cement mortar
Special Coatings Please consult us
External Coating
External Coating Pipe & Fittings
Standard Coating Metallic zinc + Bituminous paint
Reinforced Protections Polyethylene sleeve applied
Special Coatings Polyurethane or polyethylene coating
* Other types of coating or lining may be applied upon request.
Chemical analysis Metallographic test Mechanical performance test Samples
8
Dimensions of Push-on J oint T Type Ductile Iron Pipe K9
DN (mm) DE (mm)
Wall
Thickness
(mm)
Approximate
Weight of Socket
(kg)
Weight of Straight
Section (kg/m)
Weight of Each
Unit (kg/6m)
Nominal Diameter Outside Diameter
80 98 6.0 3.4 12.2 77
100 118 6.1 4.3 15.1 95
150 170 6.3 7.1 22.8 144
200 222 6.4 10.3 30.6 194
250 274 6.8 14.2 40.2 255
300 326 7.2 18.6 50.8 323
350 378 7.7 23.7 63.2 403
400 429 8.1 29.3 75.5 482
450 480 8.6 38.3 89.7 577
500 532 9.0 42.8 104.3 669
600 635 9.9 59.3 137.3 883
700 738 10.8 79.1 173.9 1123
800 842 11.7 102.6 215.2 1394
900 945 12.6 129.0 260.2 1690
1000 1048 13.5 161.3 309.3 2017
1100 1152 14.4 194.7 362.8 2372
1200 1255 15.3 237.3 420.1 2758
1400 1462 17.1 385.8 547.2 3669
1600 1668 18.9 375.4 690.3 4517
` Any other questions, please feel free to consult us.
9
Lifting, Transport, Stacking and Assembly
Put a gasket into socket Spigot cleaning & lubricating
Lifting
Transport
Stacking
Assembly
l0
Ductile Iron Pipe Fittings
ll
l2
Push-on Joint Type
l3
l4
l5
l6
l7
l8
Flanged Spigot
l9
Flanged Socket
20
2l
22
All Socket Tee
23
24
25
26
27
28
All Flanged Tee
29
All Flanged Tee
30
3l
32
33
34
35
36
37
38
39
Gasket
PE Sleeving
Polyethylene sleeving is a tubular flm of low density polyethylene
slipped over and snugly to a pipe at the time of laying. It is used
to supplement the basic pipe coating (metallic zinc +bituminous
paint) in certain cases of highly corrosive soils, or in the presence
of stray currents.
Standards: EN 545, ISO8180
Lubricating Paste
The lubricating paste:
- reduces jointing force,
- is easily applied on site,
- is water-resistant,
- can be used over a wide temperature range (-20 to +60),
- Translucent and odourless, it:
* does not affect drinking water quality,
* inhibits bacterial growth.
40
Bolts and Nuts
4l
HEAD OFFICE
Add: 17th Floor, No.4 Building, Zhuyu Business Center,
No.9 Shouti South Road, Haidian District, Beijing 100048, China.
Tel: +86 10 6879 6395, 6879 6389
Fax: +86 10 6879 6304
Mobile: +86 10 138 1102 1126 (Mr. Elvis Yang)
E-mail: elvisyang@icnbm.com arkihu@icnbm.com
Website: www.idipipe.com
U.S.A.
CNBM USA CORPORATION
Address: 650 Camino De Gloria, Walnut CA 91789
Tel: +1 626 810 6368
Fax: +1 626 810 6853
Mobile: +1 626 715 6060 (Ms. Lina)
E-mail: linazhang@icnbm.com cnbmusa@aol.com

U.A.E.
CHINA NATIONAL BUILDING MATERIAL GROUP FZE
Address: P.O. Box: 299362, Room1109, J afza View 19, J ebel Ali
Free Zone, Dubai, UAE
Tel: +971 4 884 9096 +971 4 288 1508
Fax: +971 4 884 9091 +971 4 288 1538
Mobile: +971 50 479 2568 (Mr. Owen) +971 50 860 6948 (Mr. Eric)
E-mail: owenwang@icnbm.com ericfu@icnbm.com

IRAN
CNBM INTERNATIONAL IRAN OFFICE
Address: No.294, blvd Mokhberi, North Sattari Exp.way, Tehran, Iran
Tel: +982 1 444 00 427
Fax: +982 1 444 01 884
Mobile: +98 912 5491 885 (Mr. Salih) +98 937 0169 980 (Mr. Flynn)
E-mail: salihma@icnbm.com fynnzhou@icnbm.com

RUSSIA
JIANHUA CO., LTD.
Address: 115201, Russia, Moscow, Kashirskiy Proezd, 17/24
Tel: +7 499 794 5371
Fax: +7 495 748 0366
Mobile: +7 926 530 7715 (Mr. Zhang)
E-mail: zxd@icnbm.com
SAUDI ARABIA
CNBM K.S.A. BRANCH
Address: P.O. Box: 365028 Riyadh 11393 K.S.A.
Tel: +966 1 465 8889
Fax: +966 1 461 1279
Mobile: +966 54 699 7153 (Mr. Thomas Fei)
E-mail: tomfei@icnbm.com
U.S. Branch
Saudi Arabia Branch
Russia Branch
Head Offce
India Branch
Iran Branch
U.A.E Branch