ENGINE and GEARBOX

Plate 1

125c.c.
Plate Ref.
Number

Model.

1
2
3
4
5
6
7
8
9
10
10
10
11

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-814
21-5103
2-923
66-102
65-114
65-1776
90-816
90-820
90-736
90-9
90-278
90-394
90-337

11

125c.c.

90-338

11

125c.c.

90-388

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

58

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-123
90-84
90-85
90-130
90-1340
90-109
90-111
90-749
89-3023
*90-1372
90-117
90-112

2-2894
90-10
90-139
90-124
65-3062
90-268
89-3208
90-932
90-135
21-5406

2-2580
21-5102
90-125
90-262
90-368
29-3319
90-336
90-27
90-341
90-30
90-1367
90-32
90-1318
90-37
90-241
90-46
90-47

2-2894
90-115
90-75
90-11
90-56
90-63
90-62
90-1334
90-782

125c.c.

Part No.

Number
per set.

Description.

Cylinder head

Cylinder barrel stud nut

Cylinder barrel stud washer

Sparking plug washer

Sparking plug

Sparking plug suppressor

Cylinder head gasket

Cylinder barrel

Cylinder base gasket

Compression ring (standard)

Compression ring (.020" oversize)

Compression ring (.040" oversize)

Piston complete with rings, pegs, gudgeon pin and circlips

(standard)

Piston complete with rings, pegs, gudgeon pin and circlips

(.020" oversize)

Piston complete with rings, pegs, gudgeon pin and circlips

(.040" oversize)

Piston ring peg

Gudgeon pin

Gudgeon pin circlip

Connecting rod bush (small end)

Connecting rod, crankpin, rollers and roller cage

Crankcase dowel

Cylinder barrel stud

Crankshaft oil seal (o/s)

Crankshaft bearing (o/s)

Crankcase with fixed fittings (o/s)

Primary chain cover gasket

Dipstick complete

Dipstick washer (fibre)

Crankshaft bearing (o/s)

Primary chain cover with bushes and dowels

Primary chain cover screw (long)

Primary chain cover screw

Gear change lever

Gear change lever rubber

Kickstart lever

Kickstart lever rubber

Kickstart and gearchange lever bolt

Kickstart and gearchange lever washer

Kickstart and gearchange lever nut

Primary chain cover screw (short)

Primary chain cover and drain plug washer

Clutch cover screw

Clutch cover screw washer (shakeproof)

Clutch cover

Clutch casing snap ring

Clutch spring cup plate complete

Clutch spring cup

Clutch spring

Clutch actuating plate complete

Clutch driving plate complete

Clutch driven plate

Gear selector arm ball

Gear selector arm spring

Gear selector arm spring socket

Drain plug fibre washer

Drain plug

Gearbox mainshaft bearing circlip

Gearbox mainshaft bearing

Gear selector arm bracket complete

Selector arm bracket screw lock washer

Selector arm bracket screw

Flywheel and connecting rod assembly

Flywheel complete with shaft (o/s)

*Supplied only as complete assemblies (2 halves)

90-1371
Crankcase o/s and n/s assembled

14

1
4
4
1
1
1
1
1
1
2
2
2

1
2
1
2
1
1
2
4
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
2
1
7
3
3
1
1
1
6
6
1
3
2
1
1
1
1
1
1
1
1
2
2
1
1
1

Plate 1

ENGINE and GEARBOX

125c.c.

15

ENGINE and GEARBOX

Plate 1continued

125c.c.
Plate Ref.
Number

Model.

Part No.

Description.

59
60
61
62
63
64
64
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
90
90
91
92
93
94
95
96
97
98
99
100
101
102

103
104
105
106

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-822
90-748
90-12
90-149
90-246
90-152
90-153
90-154
90-155
89-3023
90-346
65-2158
90-3024
90-265
90-3002
90-248
90-1353
90-110
90-147
90-798
*90-1373
15-5290
90-122
90-108
90-184
90-261
90-180
90-125
90-272
90-133
90-73
89-3006
90-72
90-71
90-68
90-299
90-473
90-70
90-172
90-125
90-106
90-105
89-366
19-239
90-260
90-259
90-257
90-258
90-256
90-959
90-960
19-284

2-2580
65-2158
90-450

107
108
109
110
110
111
111
112
112
113
114
115
116

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

2-498
29-3319
90-67
90-65
90-474
90-1357
90-458
90-1354
90-445
89-5015
90-132
90-83
90-98

Flywheel complete with shaft (n/s)

Flywheel side plate

Gearbox pinion sleeve bearing

Flywheel magneto key

Flywheel magneto cam key

Crankshaft shim (.003")

Crankshaft shim (.004")

Crankshaft shim (.005")

Crankshaft shim (.010")

Crankshaft bearing (n/s)

Crankcase fixing screw washer (spring)

Crankcase fixing screw (short)

Exhaust pipe (standard)

Exhaust pipe union nut

Exhaust pipe union nut washer

Crankcase cover fixing screw (short)

Crankcase cover (nearside) complete

Crankcase dowel

Crankshaft oil seal (n/s)

Crankshaft oil seal retaining circlip (n/s)

Crankcase with fixed fittings (n/s)

Crankcase cover grease nipple (n/s)

Clutch operating lever spring

Crankcase dowel bush

Clutch operating lever bush

Crankcase drain plug

Clutch operating lever complete

Crankcase fixing screw (long)

Mainshaft bearing thrust plate gasket

Mainshaft bearing thrust plate

Mainshaft oil seal housing gasket

Mainshaft oil seal

Mainshaft oil seal housing

Gearbox sprocket distance sleeve

Gearbox sprocket (15T) (standard)

Gearbox sprocket (14T) (as required)

Gearbox sprocket (16T) (as required)

Gearbox sprocket lock washer

Gearbox sprocket nut

Crankcase cover screw (n/s)

Clutch operating lever cap

Clutch adjusting screw

Clutch adjusting screw lock nut

Flywheel only (A.C., D.C.)

Flywheel magneto fixing nut washer

Flywheel magneto fixing nut

Flywheel magneto cam washer (plain)

Flywheel magneto cam washer (spring)

Flywheel magneto cam screw

Flywheel and generator complete (direct lighting)

Flywheel and generator complete (battery lighting)

Flywheel generator only (A.C./D.C.)

Flywheel magneto fixing screw washer

Flywheel magneto fixing screw

Mainshaft oil seal housing (must be fitted when 90-299 engine

sprocket is fitted)

Mainshaft oil seal housing screw

Mainshaft oil seal housing washer

Mainshaft primary drive gear bush

Mainshaft primary drive gear complete (standard)

Primary drive gear complete (alternative)

Mainshaft gear (22T) (standard)

Mainshaft sliding gear (21T) (standard)

Gearbox mainshaft (standard)

Gearbox mainshaft (alternative)

Clutch push rod ball

Clutch push rod bush (rubber)

Layshaft bush

Clutch push rod (short)

*See footnote on page 14.

16

Number
per set.
1
2
1
1
1
as reqd.
as reqd.
as reqd.
as reqd.
1
11
9
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
5
5
2
1
1
1
1
1
1
1
1
1
1

ENGINE and GEARBOX

Plate 1continued

125c.c.
Plate Ref.
Number
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
133
134
135
136
137
138
139

140
141
142
143
144
145
146
147
148
149
150
150
150

151

152
152

Model.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

Part No.

90-99
90-76
90-24
90-40
90-39
90-177
90-120
90-134
35-1896
90-121
90-340
90-175
90-283
90-28
15-39
90-340
90-82
90-448
90-83
90-61
90-60
90-59
90-90
90-89
90-178
90-179
90-88
90-1143
90-51
90-54
90-55
90-1288
90-190
90-759
90-1365
90-1360
90-457
90-449
90-1358
90-1359
90-476
90-353
90-447

Number
per set.

Description.

Clutch push rod (long)

Clutch chainwheel distance bush

Clutch chainwheel circlip

Kickstarter pinion spring retainer

Kickstarter pinion spring

Kickstarter pinion

Crankshaft sprocket

Primary chain

Crankshaft sprocket key

Crankshaft sprocket lock washer

Crankshaft nut

Clutch chainwheel complete

Clutch chainwheel thrust washer

Clutch hub

Mainshaft washer

Mainshaft nut

Layshaft gear (32T) (standard)

Layshaft gear (28T) (alternative)

Layshaft bush

Swivel pin peg

Gear selector arm spring cup

Gear selector arm retaining spring

Kickstarter quadrant spring plate

Kickstarter quadrant spring

Kickstarter quadrant with spindle

Kickstarter quadrant only

Kickstarter quadrant spindle only

Gear selector fork shaft

Gear selector fork spring ring

Gear selector fork spring cup

Gear selector fork spring cup ring

Gear selector fork spring

Gear selector fork and peg

Gear selector shaft thrust pad

Gear selector arm complete

Layshaft gear (25T) (standard)

Layshaft sliding gear (26T) (alternative)

Layshaft sliding gear (25T) (alternative)
Layshaft with gear (19T) (standard)

Layshaft only (standard)

Layshaft with gear (23T) (alternative)

Layshaft gear (19T) (standard)

Layshaft gear (23T) (alternative)

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

*See footnote on page 14.

FRAME and FITTINGS

Plate 2

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

1
2
3
4

125c.c.
125c.c.
125c.c.
125c.c.

90-4718
90-4716
90-4724
36-382

5
5
6
7

125c.c.
125c.c.
125c.c.
125c.c.

21-5662
21-5663
90-4707
35-705

Part No.

Number
per set.

Description.
Central stand spring

Central stand connecting link

Connecting link pivot clip

Central stand and brake pedal stop plate bolt washer

(shakeproof)

Central stand and brake pedal stop plate bolt

Central stand and brake pedal stop plate bolt

Central stand and brake pedal stop plate

Footrest rod nut split pin

17

1
1
1

1
1
1
1
2

Plate 2

FRAME and FITTINGS

125c.c. (Spring Frame)

18

FRAME and FITTINGS

Plate 2continued

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
50
51
51
52
53
54
55
56
57
58
59
60
61
62
63
64

Part No.

90-4805
21-5306
3-107
24-5914
90-4810
2-108
90-4727
21-5102
2-1462
21-5103
24-8784
90-4045
90-7008
2-923
21-5670
2-1374
21-5620
90-7001
90-4708
90-4826
28-2080
65-5321
65-5319
1-4676
65-4465
21-6173
27-8560
90-4105
90-4115
2-1462
21-5102
90-6818
21-5103
36-382
21-5672
90-4112
21-5720
28-2080
90-4112
90-4111
90-4103
90-4110
90-6050
90-6051
90-4113
90-4113
21-5104
66-4707
90-4121
90-4120
90-4119
90-4104
90-4105
21-5103
36-382
21-5669
35-705
90-4723
90-4701

Number
per set.

Description.

Footrest rubber

Footrest rod nut

Footrest rod washer (spring)

Footrest rubber locating washer (outside)

Footrest rod distance tube

Footrest rubber locating washer (inside)

Central stand sleeve (offside)

Engine mounting bolt nut (bottom)

Engine mounting bolt spring washer (bottom)

Engine mounting bolt nut (top)

Engine mounting bolt spring washer (top)

Frame complete with fixed fittings

Rear brake pedal return spring

Engine mounting bolt plain washer (top)

Engine mounting bolt (top)

Engine mounting bolt plain washer (bottom)

Engine mounting bolt (bottom)

Rear brake pedal complete

Central stand and brake pedal pivot sleeve

Footrest rod

Ball head grease nipple

Steering head dust cap

Steering head ballrace cone

Steering head ball (steel)

Ball head cup

Carrier fixing screw

Carrier fixing screw washer (plain)

Plunger stop rubber buffer

Plunger spring collar (top)

Carrier fixing screw washer (spring)

Carrier fixing screw nut

Carrier complete

Plunger column top bolt nut

Plunger column top bolt washer (shakeproof)

Plunger column top, mudguard stay and carrier bolt (o/s)

Plunger spring collar (bottom)

Bolt (plunger to lug)

Lug grease nipple

Rebound spring collar (top)

Plunger spring shroud (outer)

Plunger spring (top)

Plunger spring shroud (inner)

Rear hub mounting lug (nearside)

Rear hub mounting lug (offside)

Plunger tube with bushes (nearside)

Plunger tube with bushes (offside)

Plunger to lug bolt nut

Plunger to lug bolt washer (shakeproof)

Plunger column assembled

Rebound spring shroud (outer)

Rebound spring shroud (inner)

Rebound spring bottom

Plunger stop rubber buffer

Plunger column bolt nut (bottom)

Plunger column bolt washer (shakeproof) (bottom)

Plunger column bolt (bottom)

Connecting link split pin

Connecting link pivot

Central stand complete

19

2
1
2
2
4
2
1
2
2
2
2
1
1
2
2
4
2
1
1
1
1
1
2
480
2
2
2
2
2
2
2
1
1
1
1
2
2
2
2
2
2
2
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
1
1

Plate 3

FRONT FORK and FITTINGS

125c.c. (Spring Frame)

20

FRONT FORK and FITTINGS

Plate 3

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Part No.

90-5116
90-5539
90-9126
90-5069
90-5068
90-5060
90-5031
29-5173
21-5102
29-541
90-5036
21-5611
42-9009
90-5102
90-5028
90-5027
66-4707
21-5104
90-5049
90-5046
65-5333
15-5155
90-5082
1-5676
65-5319
90-5017
90-5035
90-5050
21-5103
15-5155
21-5672
36-382
21-5103
90-5004
90-5018
90-5052
90-5044
90-5067
90-5095
90-5081
90-5107
90-5087
90-5096
29-541
28-2080
90-5088

Number
per set.

Description.

Front fork complete

Steering stem cover

Bulb horn unit (when direct lighting is fitted)

Fork tube bush

Fork bush distance tube

Fork spring

Fork top scroll

Headlamp beading

Top yoke plate nut (required when speedo is not fitted)

Top yoke plate washer (required when speedo is not fitted)
Top yoke plate (required when speedo is not fitted)
Top yoke plate bolt (required when speedo is not fitted)
Headlamp cowl speedo grommet (rubber)

Headlamp mounting complete

Fork tube top nut washer

Fork tube top nut

Fork top scroll washer

Fork top scroll nut

Fork top yoke

Handlebar seating

Handlebar clip

Handlebar clip bolt washer

Handlebar clip bolt

Steering head balls

Steering head ball race cone

Steering stem nut

Steering stem locknut

Steering stem plug (required when bulb horn is not fitted)

Top yoke clamp bolt nut

Top yoke clamp bolt washer

Top yoke clamp bolt

Handlebar clip bolt washer

Handlebar clip bolt nut

Bottom yoke

Bottom yoke clamp stud

Headlamp bracket and bottom yoke clamp stud nut

Fork tube oil seal

Fork tube nut

Fork outer tube complete

Fork leg gaiter

Headlamp mounting distance rubber

Fork sliding tube complete (right-hand)

Fork tube bottom nut retaining clip

Fork tube grease nipple washer (spring)

Fork tube grease nipple

Fork sliding tube complete (left-hand)

1
1
1
4
2
2
2
1
2
2
1
2
1
1
2
2
2
2
1
2
2
4
4
480
2
1
1
1
1
2
1
4
4
1
2
2
2
2
2
2
4
1
2
2
2
1

FRONT HUB and WHEEL FITTINGS

Plate 4

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.

90-5500/45

1
2
3
4
5
6
7
8
9

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-5575
90-5544
21-5103
36-382
15-5155
90-5547
1-5325
90-5526
90-5533

Part No.

Description.

Front wheel complete with spindle and bearings (less brake

and tyre)

Front hub spindle nut

Hub cover plate locking sleeve

Brake operating lever nut

Brake operating lever washer (shakeproof)

Brake operating lever washer (plain)

Brake operating lever

Brake cam bearing oil hole cover

Front brake cover plate complete

Brake cam complete

21

Number
per set.
1
1
1
1
1
1
1
1
1
1

Plate 4

FRONT HUB and WHEEL FITTINGS

REAR HUB and WHEEL FITTINGS

125c.c. (Spring Frame)

125c.c. (Spring Frame)

22

Plate 5

Plate 4continued

FRONT HUB and WHEEL FITTINGS

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Part No.

Number
per set.

Description.

90-5520
90-5539
90-5540
90-5538
90-5537
90-5536
90-5535
90-5509/18
27-6813
90-5584
90-5575
90-5543
90-5545
90-5546
90-5541
90-5539
90-5540
90-5538
90-5525
28-2080
90-5583
90-5504/3
90-5525
90-5549
90-5522
65-5904
90-5546
2-443
29-5871
2-1462
2-510

Brake shoe complete with lining

Felt retaining cup

Hub felt washer

Felt retaining washer (steel)

Hub bearing lockring

Bearing locating washer

Hub bearing distance piece

Front hub complete with spindle and bearings

Front wheel spoke nipple

Front wheel spoke (left-hand)

Front hub spindle nut

Front hub spindle locknut

Hub spindle shim (.010")

Hub bearing locknut

Front hub spindle

Felt retaining cup

Hub felt washer

Felt retaining washer (steel)

Hub bearing

Hub shell grease nipple

Front wheel spoke (right-hand)

Front wheel rim (WM1-19)

Hub bearing

Brake shoe lining rivet

Brake shoe lining

Brake shoe spring

Hub bearing locknut

Brake operating lever toggle nut

Brake operating lever toggle

Brake operating lever toggle washer (spring)

Brake operating lever toggle screw

2
1
1
1
1
1
1
1
360
180
1
1
as reqd.
1
1
1
1
1
1
1
180
1
1
140
2
2
1
1
1
1
1

REAR HUB and WHEEL FITTINGS

Plate 5

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.

90-6161/45

125c.c.

66-5541

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

24-5909
90-6084
1-6032
90-6067
90-6085
90-6066
42-4079
66-6266
90-6111
90-6073
29-8740
90-6075
90-6063
90-6092
28-2080
90-6090/18
90-6042
90-6159/3
90-5522
90-6072

Part No.

Description.
Rear wheel complete with spindle and bearings (less brake and
tyre).

Rear hub barrel cap (supplied only when speedometer is not

fitted).

Rear hub barrel cap washer

Chain adjuster cap

Chain adjuster nut

Hub spindle nut

Chain adjuster

Hub spindle locknut

Speedometer drive washer

Speedometer drive

Felt retaining cup (o/s)

Hub washer (felt) (o/s)

Bearing locknut packing washer

Felt retaining washer (steel)

Hub bearing

Hub spindle with nut

Hub grease nipple

Rear hub complete with spindle and bearings

Rear wheel spoke (left-hand)

Rear wheel rim

Brake shoe lining

Felt retaining cup (n/s)

23

Number
per set.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
1
2
1

Plate 5continued

REAR HUB and WHEEL FITTINGS

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Plate 6

Part No.

90-5549
90-5520
65-5904
90-6059
90-6067
1-6032
90-6084
90-6085
21-5103
90-6096
36-382
15-5155
90-6043
90-6095
90-5533
90-6074
90-6071
90-6075
90-6063
90-6076
90-6064
90-5584
27-6813
90-9037

Number
per set.

Description.

Brake shoe lining rivet

Brake shoe complete with lining

Brake shoe spring

Rear hub cover plate complete

Hub spindle nut

Chain adjuster nut

Chain adjuster cap

Chain adjuster

Brake operating lever nut

Cover plate locking nut

Brake operating lever washer

Brake operating lever washer
Brake operating lever

Hub distance piece

Brake cam

Hub washer (felt) (n/s)

Hub bearing lockring

Felt retaining washer (steel)

Hub bearing

Hub bearing thrust washer

Hub bearing distance piece
Rear wheel spoke (right-hand)
Spoke nipple

Transmission chain (rear)

140
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
180
360
1

Handlebar and Controls, Prop Stand, Mudguards, Toolbox, Chainguards and Silencer
125c.c. (Spring Frame)

Plate Ref.
Number

Model.

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

21-5103
35-33
2-2138
90-3091
90-3059
90-3047
90-3061
21-5102
90-3064
90-3063
90-3040
90-3017
66-8348
2-370
36-382
21-5103
21-5611
27-8560
90-6531
21-5611
27-8560
90-6530
21-5102
2-1462
90-6528
29-541

26
27
28
29
30
31

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

21-5102
27-8560
21-5611
2-2395
2-1462
27-8560
27-8560

Part No.

Description.
Silencer stud nut

Silencer stud washer (spring)

Silencer stud washer (plain)

Silencer fishtail

Sealing ring

Baffle assembly

Silencer fixing clip complete

Silencer fixing clip nut

Silencer fixing clip D piece

Silencer fixing clip T bolt

Silencer complete

Silencer support stud

Silencer support stud distance piece

Silencer support stud washer (plain)

Silencer support stud washer (shakeproof)

Silencer support stud nut

Front mudguard to stay bolt

Front mudguard to stay bolt washer (plain) (rear)

Front mudguard stay (rear)

Front mudguard stay bolt

Front mudguard stay (front) bottom fixing bolt washer (plain)

Front mudguard stay (front)

Front mudguard loopstay bolt nut (fork end)

Front mudguard loopstay bolt washer (spring) (fork end)

Front mudguard loopstay complete

Front mudguard stay (front) bottom fixing bolt washer

(shakeproof).

Front mudguard stay (front) bottom fixing bolt nut

Front mudguard to loopstay bolt washer (plain)

Front mudguard stay bolt

Front number plate fixing stud nut

Front number plate fixing stud washer (spring)

Front mudguard to stay bolt washer (plain) (front)

Front number plate washer (plain)

24

Number
per set.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
2
2
2
4
4
1
2
2
2
2
2
2
2
2

Plate 6

Handlebar and Controls, Prop Stand, Mudguards, Toolbox, Chainguards and Silencer
125c.c. (Spring Frame)

25

Plate 6

Handlebar and Controls, Prop Stand, Mudguards, Toolbox, Chainguards and Silencer
125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

32
33
34
35
36
37
38
39
40
41
42
43
44
45
45
46
47
48
49
50
51
52
53

54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81

Part No.

65-6576
27-8560
29-541
21-5202
90-6527
27-8560
29-541
21-5202
27-8560
21-5613
27-8560
29-541
21-5202
90-9134
90-9075
21-5103
24-8784
21-5565
2-2395
29-541
90-9060
27-8560
2-204
90-9033
15-7563
65-8516
90-8552
29-8812
29-8813
29-8506
29-8520
90-4976
90-8510
90-8506
29-8813
29-8832
65-8502
90-6843
21-6173
90-6839
2-1462
21-5102
2-1462
21-5102
21-5102
2-1462
21-5619
21-5611
2-1462
21-5102
90-4735
65-4742
29-8814
25-9360
25-9365

Description.

Front number plate complete

Front mudguard to stay bolt washer (plain) (front)

Front mudguard to stay bolt washer (shakeproof) (front)

Front mudguard to stay bolt nut (front)

Front mudguard with fixed fittings

Front mudguard to loopstay bolt washer (plain)

Front mudguard to loopstay bolt washer (shakeproof)

Front mudguard to loopstay bolt nut

Front mudguard loopstay bolt washer (plain) (fork end)

Loopstay to fork bolt

Front mudguard to stay bolt washer (plain) (rear)

Front mudguard to stay bolt washer (shakeproof) (rear)

Front mudguard to stay bolt nut (rear)

Toolbox complete with lid (Wico Pacy battery lighting)

Toolbox complete with lid (Wico Pacy direct lighting)

Toolbox and battery carrier fixing bolt nut (top)

Toolbox and battery carrier fixing bolt washer (spring) (top)

Toolbox and battery carrier fixing bolt (top)

Toolbox cable clip bolt nut

Toolbox cable clip bolt washer (shakeproof)

Toolbox cable clip

Toolbox cable clip bolt washer (plain)

Toolbox cable clip bolt

Saddle

Toolbox distance piece (Wico Pacy battery set)

Throttle twist grip complete (less cable and cover)

Throttle control cable and cover complete

Front brake control lever

Front brake control lever screw

Front brake control body ferrule

Front brake cable and cover complete

Handlebar

Clutch control cable and cover complete

Clutch control body ferrule

Clutch control lever screw

Clutch control lever

Dummy grip (left-hand bar)

Rear mudguard with fixed fittings

Rear number plate top fixing screw

Rear number plate

Rear number plate top fixing screw washer

Rear number plate top fixing screw nut

Rear number plate bottom fixing bolt washer

Rear number plate bottom fixing bolt nut

Mudguard front fixing bolt nut

Mudguard front fixing bolt washer

Mudguard front fixing bolt

Mudguard stay fixing bolt (rear)

Mudguard stay fixing bolt washer (rear)

Mudguard stay fixing bolt nut (rear)

Prop stand assembly complete

Prop stand spring

Front brake and clutch lever screw nut

Cable adjuster screw

Cable adjuster screw locknut

26

Number
per set.
1
2
2
2
1
2
2
2
4
4
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
2
2
2
1
1
2
1
1

Plate 7 Petrol Tank, Rear Mudguard, Dual Seat, Chainguard, Battery Carrier
125c.c. (Spring Frame)

27

Plate 7 Petrol Tank, Rear Mudguard, Dual Seat, Chainguard, Battery Carrier
125c.c. (Spring Frame)
Plate Ref.
Number

Model.

Part No.

Description.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

24
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

35-704
2-525
21-5667
90-7005
21-5102
15-1312
65-6274
90-7006
90-6783
90-6784
66-8347
21-5102
27-8560
90-9203
90-9202
2-129
24-8784
2-923
90-9201
21-5103
24-8784
2-923
90-9147
90-9146
90-8018
90-8017
90-8035
90-8001
24-8784
2-923
21-5662
29-4661
90-4633
29-4662
90-4619
65-2352
90-4634
65-2353
24-8504
90-8029
21-5676
90-8010
2-2980
90-4831
36-382
2-49
90-6843
90-6785
2-923
36-382
21-5103
2-46
2-522
90-7711
36-382

53
54
55
56
57
58
59
60
61
62
63
64
65

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

21-5103
29-7564
29-5914
65-4917
29-7581
36-382
24-6040
21-5672
29-4664
15-87
27-8560
29-541
29-7583

Rear brake pedal rod split pin

Rear brake pedal rod washer

Plunger column top, mudguard stay and rear chainguard bolt

Rear brake rod

Rear brake rod nut

Rear brake rod spring

Rear brake lever swivel pin

Rear brake adjuster nut

Rear mudguard bottom stay (nearside)

Rear mudguard bottom stay (offside)

Rear mudguard stay distance piece

Rear carrier clip bolt nut

Rear dual seat plate carrier clip washer

Dual seat rear plate carrier clip

Dual seat rear fixing plate

Dual seat front and rear bracket bolt

Front and rear bracket bolt washer (spring)

Front and rear bracket bolt washer (plain)

Dual seat front support bracket

Petrol tank rear fixing bolt nut

Petrol tank rear fixing bolt washer (spring)

Petrol tank rear fixing bolt washer (plain)

Dual seat complete with brackets, bolts, and nuts

Dual seat loose fittings only (sets)

Petrol tank beading (o/s)

Petrol tank beading (n/s)

Petrol tank filler cap and oil measure

Petrol tank

Petrol tank front fixing bolt washer (spring)

Petrol tank front fixing bolt washer (plain)

Petrol tank front fixing bolt

Battery strap bolt

Battery carrier complete

Battery carrier strap saddle washer

Battery strap

Battery carrier swivel block (plain)

Battery carrier back

Battery carrier swivel block (tapped)

Petrol tap washer

Petrol tap complete with pipe

Petrol tank rear fixing bolt

Petrol tank rear fixing bolt distance tube

Pillion footrest to frame bolt

Pillion footrest support

Pillion footrest to frame bolt washer

Pillion footrest to frame bolt nut

Rear mudguard with fixed fittings

Rear mudguard and saddle fixing stud

Rear mudguard and saddle fixing stud washer

Rear mudguard and saddle fixing stud washer (shakeproof)

Rear mudguard and saddle fixing stud nut

Pillion footrest anchor bolt nut

Pillion footrest anchor bolt washer (spring)

Rear chainguard

Plunger column top, mudguard stay and chainguard bolt washer

(shakeproof)

Plunger column top, mudguard stay and chainguard bolt nut

Pillion footrest swivel bolt

Pillion footrest anchor bolt washer (plain)

Pillion footrest anchor bolt

Pillion footrest

Pillion footrest swivel bolt washer (shakeproof)

Pillion footrest swivel bolt nut

Toolbox, battery carrier and engine bolt (top)

Battery strap hinge pin

Rear chainguard front fixing bolt

Rear chainguard front fixing bolt washer (plain)

Rear chainguard front fixing bolt washer (shakeproof)

Pillion footrest rubber

28

Number
per set.
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
7
7
7
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
4
2
4
4
1
1
4
2
2
2
2
1
1
1
2
2
2
2
2
2
1
1
1
1
1
2

TOOLS and SUNDRIES

Plate 8

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

1
2
3
4
5
6
7
8
9
10
11
12

Part No.

90-9012
90-9192
90-9018
66-9132
1-3051
66-9049
29-9221
90-9071
42-9026
90-9070
65-9115
90-9024
29-9254

Number
per set.

Description.

Toolbag complete with tools

Toolbag only

Tyre lever

Sparking plug spanner

Double ended spanner (B.S.A.)

Rubber cable clip (large)

Licence holder

Hub spindle nut spanner

Inflator

Rear wheel spindle and exhaust nut spanner

Box spanner (small)

Rubber cable clip (small)

Combination spanner

29

1
1
1
1
1
6
1
1
1
1
1
1
1

LEGSHIELDS and SAFETY BARS

Plate 9

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

1
2
3
4
5
6
7
8
9
10
11

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-4812
90-3021
90-7196
21-5102
29-541
36-379
90-7203
2-525
29-541
21-5102
90-7195

12
13
14
15
16
17
18
19
20
21
22
23
24
25

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-7196
21-5102
29-541
36-379
21-5102
29-541
2-525
21-6173
21-5102
29-541
2-525
21-6173
90-7200
90-7194
90-7193
90-7198
21-5671
90-7199
36-382
21-5103
90-7197
21-5621
29-541
21-5102
36-379

26
27
28
29
30
31
32
33
34
35

Part No.

Description.
Footrest rubber

Safety bar legshield clip (required when safety bars are fitted)
Safety bar front down tube clip

Safety bar front down tube clip nut

Safety bar front down tube clip nut washer

Safety bar front down tube clip screw

Safety bar assembled with clip, nuts, bolts and washers

Legshield bottom bracket bolt washer (plain)

Legshield bottom bracket bolt washer (shakeproof)

Legshield bottom bracket bolt nut

Legshield top support tube (not required when safety bar is

fitted).

Legshield top support tube clip

Legshield top support tube clip nut

Legshield top support tube clip washer (shakeproof)

Legshield top support tube clip bolt

Legshield top support tube screw nut

Legshield top support tube screw washer (shakeproof)

Legshield top support tube screw washer (plain)

Legshield top support tube screw

Legshield bottom support screw nut

Legshield bottom support screw washer (shakeproof)

Legshield bottom support screw washer (plain)

Legshield bottom support screw

Legshield only (right-hand)

Legshield only (left-hand)

Legshields assembled complete

Bottom support bracket (offside)

Support bracket engine fixing bolt

Bottom support bracket (nearside)

Support bracket engine fixing bolt washer (shakeproof)

Support bracket engine fixing bolt nut

Legshield bottom bracket

Bottom bracket engine fixing bolt

Bottom bracket engine fixing bolt washer (shakeproof)

Bottom bracket engine fixing bolt nut

Legshield bottom bracket bolt

30

Number
per set.
2
4
1
2
2
2
1
2
2
2
1
1
2
2
2
4
4
4
4
2
2
2
2
1
1
1
1
1
1
1
1
2
1
1
1
2

Plate 9

LEGSHIELDS and SAFETY BARS

125c.c. (Spring Frame)

31

ELECTRICAL EQUIPMENT

Plate 10

125c.c. (Spring Frame)

Plate Ref.
Number

Model.

1
2

3
3
4

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

90-9125
29-9349
66-1683
19-69
19-68
19-12

5
6

125c.c.
125c.c.

19-81
19-11

7
8
9
10
11
12
13

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

2-1588
29-3319
65-9228
65-5912
90-9127
19-180
2-49

14

125c.c.

36-382

15

125c.c.

2-2980

16
16
17
18
19

125c.c.
125c.c.
125c.c.
125c.c.
125c.c.
125c.c.

29-9293
19-2113
29-9295
29-9292
90-9021
19-1643

Part No.

Number
per set.

Description.
Electric horn

Horn push with cable

Horn push washer (fibre) (battery lighting)

Tail lamp (direct lighting) (one lead)

Tail lamp (battery lighting) (two leads)

Headlamp with harness, light switch and dip switch (battery

lighting)

Rectifier

Headlamp with harness, light switch and dip switch (direct

lighting)

Stop lamp spring clip screw nut

Stop lamp spring clip screw washer

Stop lamp spring clip

Stop lamp spring clip screw

Stop lamp spring

Stop lamp switch

Stop lamp switch fixing bolt nut (not required when pillion
footrests are fitted)

Stop lamp switch fixing bolt washer (not required when pillion
footrests are fitted)

Stop lamp switch fixing bolt (not required when pillion

footrests are fitted)

Speedometer (m.p.h.)

Speedometer (k.p.h.)

Speedometer head fixing nut

Speedometer head fixing nut washer

Speedometer cable

Battery

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1

CARBURETTER
MESSRS. AMALGAMATED CARBURETTERS LTD., PERRY BARR, BIRMINGHAM
Model
D1

Type

Choke Size
(inches)

Main
Jet

Throttle
Valve No.

Needle
Position

Needle Jet

Engine End
Size (inches)

361/18

5/8

75

.106

5/8

PISTONS
PISTONS COMPLETE

Model

D1

COMPRESSION RINGS (2)

Standard

.020 O.S.

.040 O.S.

Standard

.020 O.S.

.040 O.S.

90-337

90-338

90-338

90-9

90-278

90-394

32

Plate 10

ELECTRICAL EQUIPMENT
125c.c. (Spring Frame)

33