Pavan S.

Raut
595, Ashirwad Nagar, Nagpur, Maharashtra, India - 440024
Email: raut.pavan@yahoo.com, Contact no: 7574840889

PROFESSIONAL OBJECTIVE:
To explore my knowledge and strength in the fast growing field of automobile Product
development & Quality along with marketing strategies for defect free and reliable product
with highest customer satisfaction.
CAREER SNAPSHOTS:

Presently working in Ford India Privet Ltd, Chennai/Ahmedabad.

Selected in Campus as GET in MAHINDRA AND MAHINDRA LTD in Sept 2010.
(Experience 3 Year 8 months in Mahindra & 2 Years 2 months in Ford India)
An effective result oriented professional having experience in PLANT VEHICLE TEAM
under PLANT QUALITY
Mainly in Body interior and exterior group (Work experience in Mahindra)
o Works mainly in Field Quality i.e. post launch design changes in vehicle;
improve supplier and in plant process to produce zero defect vehicle.
o Mainly responsible for Reducing warranty failure, Improve JD power score,
warranty part analysis & concern resolution, DFMEA PFMEN & CP updation,
Design Reviews for upcoming vehicles.
o Root cause analysis of Emerging Quality Concerns with the use of Fishbone,
Why-Why Analysis, 8D report, QC story approach.
o Implementation of Traceability for safety related parts to facilitate field
intervention.
The transformation from Post launch design experience to successful launch Engineer
in Ford India
(Work experience in Ford India)
o 5 months work experience in PVT team to understand overall defect and
customer expectation
o 1 year 9 months experience in Launch team with successful launch of two
programs.
o Handled IP, console & Door trim with different market expectation in same
design.
o 3 Asia pacific award for contribution towards reduction of vehicle S&R issues.
o Asias 1st IP shaker launched successfully in New Sanand Plant.
(Name recognized for Presidential Award)
o Saved 35 million capital cost and INR 92/vehicle cost in 2 projects.
Familiar with Automobile Assy Processes, Quality Management Systems, overall
product development cycle.
Handling 2 team members at new plant for interior team.

EDUCATIONAL BACKGROUND:

B.E. - Mechanical Engineering) from Nagpur University with First Class - 65.8% in
2010.
12th from Maharashtra state board with 78%.
10th from Maharashtra state board with 72%.

Software Skills:

Operating System Microsoft Windows7, MS office.

Pro-E (Wildfire 4.0) (Not in touch from long time) , SAP user based, BW Analyzer,

WORK DOMAIN:
Work experience in Mahindra:

Worked parallel with Vehicle integration & Vehicle engineering on current

platforms.
Responsible for PPRF, DCR & EN release in PLM-Team center.
Design calculations for design changes in product and conceptual designer for
product.
Part drawing modification as per set standards with the help of CAD Designer.
Responsible for DFMEA, PFMEA, CP review and regular updation.
Inputs in New developments for avoiding failure in new product development.
Implementation of Cost Saving proposal with correct validation.
Design analysis and re-engineering
Responsible to reduce vehicle R/1000 (Defect per thousand) in field.
Concern Resolution: Process audit of assembly line, L0, L1 analysis, Use of 7 QC tools
Responsible for maintaining CS and IQS (JD power survey) score by taking action on
service issues.
Concern based process audit of supplier and RPN number reduction for critical
characteristic
PDI, DCM, SCR, TAR (Technical reports) Monitoring and resolution for all dealership.
Technical reports and procedures release for service for after sales market.
Recall and Field Intervention release for Nasik produced vehicles.
Achieved 130 INR per vehicle cost saving by integrated material cost reduction in
Trims.
Yellow board certified officer for concern resolution.

Project handled:

Door system noise reduction in Scorpio

o All door system parts isolation by 6 design changes.
o Door seal design change for better compressibility to avoid noise in rough
road.
o 60% reduction in warranty claims from field for door noise.

Automotive glass broken/wavy concern in all Mahindra model

o System POKAYOKE for heating and vacuuming in glass process.
o New system to check glass defect in supplier end (used 1 st time in India).

New supplier (from China)

saving/vehicle (team member)

implemented

for

glass

with

600

INR

Special assignments
o Handled one of the biggest dealership in Mahindra dealership world.
o All technical issues related to all product resolution specific to dealership
o Increased technical capabilities of dealership workforce

Work Experience in Ford India

Handled Door trim and Resident occupant for 5 months.

Handled IP, console in new vehicle launch for India and Africa market.
Handled Door trim, IP and console in new vehicle launch for Europe market.
Responsible for below activates as launch engineer for new program.
o Responsible for material source selection and part manufacturing site
selection.
o Responsible for selecting product performance test and reviewing report
and taking essential action to pass all tests.
o Responsible to improve design to meet Craftsmanship, assembly and
S&R requirements.
o Review design verification teat with core team.
o Daily interaction with USA, Europe and Brazil design team to discuss
issues, solution and overall program status.
o Tracking concern release procedure to implement design change within
program timeline.
o Dealing with supplier for site evaluation, ECN implementation, and acting as
single point contact for supplier in India for handled commodity.
o Reviewing and signing PSW for final part with validating all required
document.
o Capturing single point lesson to track and implement things in next program.
o Responsible for completion of Design activities in line with launch
requirements.

Project handled:

Gloss Reduction for Door trim and IP to achieve Europe market requirement
o Reduction of 40% loss from current target without affecting current
production.
o 1st program where we achieved this target without new tooling for any part.
o Project promoted for Precedential award. (got 5th place in all project)

S&R team leader for Interior parts in Both project & lead for IP shaker
implementation
o 76 design improvement to achieve 0 S&R and IP shaker issues.
o Permanent S&R review member for vehicle Evolution team.

In upcoming professional life I want to learn design software to directly implement

ideas which I learn in professional phase of my career, which now we have to communicate
to designer.

PERSONAL DETAILS:
Date of Birth
Gender
Marital Status
Language

: 28th Jan 1989

: Male
: Unmarried
: English, Hindi, Marathi. (Speak, Read, Write)