Professional Documents
Culture Documents
Project Name
Province
Bidder Name
:
:
East Java
PT. BRANTAS ABIPRAYA (Persero)
GENERAL
Generally, all construction of Wonokromo River Improvement Surabaya (Wonokromo) Sub Project
(Package-3), Surabaya (Wonokromo River) Sub Project (Package-3), east Java at construction begin,
during construction and finish, contractor will follow procedure / protocol which apply and have been
specified in Wonokromo River Improvement Surabaya (Wonokromo) Sub Project (Package-3)
environment, JICAs procedures and Republic of Indonesias rules as specially.
1. IDENTIFICATION
1.1. Location & Access Road
The site is located in Wonokromo, East Java, Indonesia.
Project Location
ZOOM
Location Site
River Improvement
PLAN BY SATELITE
Notes;
- Image on below isnt as real condition of Project location in this time
(condition at Tender time)
- Image on below only as mark of project location will be constructed
Indonesia
PROJECT
LOCATION
River Improvement
ZOOM
Wonokromo River
Project Start
End Project
Location
Plan of Base
Camp
River Improvement
START
CCSP
(2 Group)
Rivetment
(2 Group)
Earth Work
(Excavation of
River Bank)
Dike Foot
Protection
(1Group)
Construction (North
and South River)
RC
Pile+Parapet
(2 Group)
Earth Work
(embankment)
Construction (South
River)
Earth Work
(embankment)
Road Work
(1 Group)
Construction (South
River)
FINISH
River Improvement
Construction
WORK DIRECTION
Usually, Construction in the River Will Be Construction From Upstream River up to
Downstream River
Work Direction
River Improvement
2.
Scope Of Works
2.1. Project Description:
Wonokromo River Improvement Surabaya (Wonokromo) Sub Project (Package-3).
Civil Works Package 3;
Construction of civil work for Channel improvement such as concrete sheet pile, channel
excavation, embankment, and parapet in the middle reach of Wonokromo River From Nginden
Intan Bridge to Meandering Section of Whick length 3,950 meter
Time for Completion is 730 days and Defects Notification Period is 180 days
The main elements of the Works to be completed under this package shall consist of, but not
be limited to, the following:
2.1.1. Earth Works;
- Excavation Common Soil for Structure by Machinery
- Excavation Common Soil for Structure by Man Power
- Hauling of Excavation Material
- Compacted Back Fill
- Embankment Works from Borrow Area
- Sodding
2.1.2. CCSP and Revetment
- CCSP
CCSP, Tie Rod and Capping Beam Detail in CONSTRUCTION METHOD FOR
CCSP
Geotextile Sheet
Sand Embankment
Lean Concrete K100, t=10 cm
Cyclopean Concrete K175, (with thickness as according to the Drawing
- Riverment
Earth Work (will be detail on CONSTRUCTION METHOD FOR EARTH WORK)
Drainage with Wet masonry
Lean concrete K100, t=10cm
Reinforced Concrete K225, t=20cm
Concrete Block 30x30x10, K 175
2.1.3. Parapet:
- Preparatory Works
- RC Pile 20x20
- Concrete (Class as according to the Drawing and BQ)
- Reinforcing Steel
- Masonry 1:4 and PVC Hole 2
- Geotextile
- Gabion
- Etc
2.1.4. Road:
- Fence
Preparatory Works
Wet Masonry
Plastering
Concrete (Class as according to the Drawing and BQ)
Reinforcing Steel
Steel Galvanis Pipe
Wire Mesh Fence
- Road
Preparatory Works
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Work equipment used (type, number and capacity) is actually in accordance with Attachment of "List
Of Construction Plant " which is an integral part of the Bid Documents
4. TECHNICAL CONCTROL / SITE MANAGEMENT and TRAFFIC MANAGEMENT
TECHNICAL CONCTROL
Technical Control is a process of activities performed to ensure the results of work in accordance in
the contract documents. Result and Quality will be realized in the form of Premary hand Over
Certificate (PHO) Final Hand Over (FHO).
In Technical Control, Before During After (Begining Process construction Finish), as according
to;
4.1. Work Contract
Work Contract, Bill of Quantity, Tender Drawing, Technical Specifications, payment procedures
and measurements, Addendum Contract (if any). And reference the Technical Regulations
Construction and procurement of construction,
4.2. Engineering
Activities include and are not limited to the measurement / calculation, checking of Work Site,
Approved of Shop Drawing and As built Drawing and approval of construction materials,
documentation, Quality Control Plan (QCP), test, inspection and checks for Construction.
Process of approval and the procurement of materials, regulations and Determined Permit as
requirements.
4.3. Construction Management
This Construcstion Management is Managed by Project manajement that consist of main
Personal. Team of Project management will draft of Construction Stage refers to Stage
Construction in the Contractr document. Next, based of Stage / Sequence Construction will be
made Construction Method as Payment Item as Bill of Quantity. It was to get how to effective
and effcient based on Existing site and Controlling risk during contruction until Finish
4.4. Site Management
This activity is an arrangement of placement of equipment, materials and labor of accordance
with the sequence of work and working methods to be applied.
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START
Work Contract
Permit
Learn of Contract
Notes :
Construction of next work item
CONSTRUCTION
No
Ok
Request
No
Ok
No
Ok
River Improvement
No
Ok
FINISH
No
Ok
Construction of
work item
= Cek :
- Shop Drawing &
BQ
- Technical
Specification
(include Inspection
& Test Quality
Control
- Approved
Consultan
Supervision &
Owner
Understanding of contrac
rules
No
Understanding of contrac
rules (Pemahaman Syarat
Kontrak)
Check
Yes
Scope of Works (Scope
Pekerjaan)
Input from Owner &
consultant supervision
(Masukan dari Pihak
Owner & Konsultan
Penawar)
Socialization Pra
Construction
No
Check
Yes
Check with owner of Scope
of contract
No
Check
Yes
Yes
Construction of scope of
contrac (as conctruction
flow chart & BQ)
Field Engineering
(Pembuatan Gambar
Pelaksanaan)
Check
Yes
Shop Drawing (Gambar
Pelaksanaan)
Construction (Pelaksanaan
Pekerjaan)
No
As Build Drawing
Check
Yes
Check
Yes
River Improvement
FINISH
FINISH
No
No
No
Prepair
TRAFFIC MANAGEMENT
With Work site without disturb of Traffic Existing, the Traffic Management and Construction can be
execute at same time
Traffic using Rubber Cone as border between work site and traffic existing.
Traffic Sign
Rubber cone
Fabrication of Rubber cone. Form as according to technical specification, continued placing on
determined location as signs / bottle neck of the traffic.
Flagman
Flagman is placed on all construction that disturbing of traffic flow.
The flag man instructing and manage of traffic flow that passing and around the construction.
Traffic Management
During Construction
Traffic Management
for Hauling Material
Ex Excavation to
Disposal Area and
Mobilization
Equipment for
Construction at
Project Location
Others Equipments Will be Mobilized via Existing Road (Dump truck, Excavator, etc)
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1.2. Procurement of site facilities according to the specifications in the tender documents
such as : Board of directors with dimension as according in BQ, the contractors office, the
material warehouse, material storage, site water supply, communication apparels , the
projects name board, and other facilities required.
Measure just for sample ( no reference), Real measure as determined or as field condition.
Base Camp
6
Stock Yard
Jalan
Kerja
KETERANGAN :
8
4
3
2
1. Kantor Kontraktor
2. Mess Pekerja
3. Laborat
4. Gudang
5. Musholla
6. Kantin
7. Klinik
8. Mobil & Motor pool
9. Pos Jaga
10. Tandon Air
10
Image above only lustration of Construction of Base Camp in the Project. Measure and real form as Field condition and needed.
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GUDANG/STORAGE
Gudang/Storage
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FLOW CHART
PENGECEKAN TITIK
REFERENSI BM (BENCH MARK)
PEMBUATAN DAN
PEMASANGAN PATOK-PATOK
TBM ( TEMPORARY BENCH
MARK), JIKA DIPERLUKAN
PENGUKURAN KONDISI
EXISTING
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Concrete
- Supplying by Batching Plant Ready Mix
- Supplying by Concrete Mixer
1.12. Other
a. Diversion Chanel / Management System of Drainase
Generally, this project does not need Diversion Chanel.
For determined location, if necessary a Diversion chanel (costruction was conected with
water existing), the contractor will make a diversion chanel with dimension of drainage
as volume of water existing
Next, if Project is finish, the diversion chanel will be return to existing condition.
b. Dewatering/unwatering
For determined location, if necessary a Dewatering (costruction was conected with
water existing), the contractor will make a dewatering by Sand bag, and water will
pump to out site by water pump.
c. Protection construction
Generally, this project does not need
protection Construction
For determined location, if necessary
a Protection Construction, Specialy
excavation work that possible have
slide down, contractor will make a
Protection Construction by Dolken on
excavation side (between excavation
location and existing)
Dolken will installed / pilling each
0.3 m
d. Other Mobilization
- Communication equipments supplying
- Make and supplying As built Drawing.
- Other equipment as according to Tender Document
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5.2.
Detail Construction
5.2.1. Preparation and General Work Already Description on Previous Page
Personal Mobilization
Equipment Mobilization
Documentation
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Water Supplying
5.2.2.
2. Safety Shoes
Safety shoes is foot protection. All Labors should wear shoes with thick soles
to be able to freely walk everywhere without getting hurt by sharp objects or
possessed by the dirt from the bottom. Face of shoe should be loud enough
for foot does not hurt when falling objects from above.
3. Work Glasses
Safety glasses are used to protect eyes from dust wood, stone, or metal debris
floating in the breeze blow. That the dust particles are so small that
sometimes are not visible to eye. Therefore, eyes need to be protected.
Welder is Usually use this glasses for weldening
4. Gloves
Gloves are required for certain types of jobs. The main purpose is the use of
gloves to protect hands from hard objects and sharp for its activities. One of
the activities that require lifting gloves are reinforced steel, wood, etc
5. Helm
Helmet is important to use as headwear, and is a must for any construction
workers to use it properly according to the rules. This helmet is used to
protect the head from the dangers that come from above, such as no goods,
either equipment or construction material falling from above. Indeed, we often
see the discipline of labors to use is still low which can certainly harm
themselves.
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6. Ears Plug
This tool is used to protect the ears from the sounds issued by a machine that
has the volume quite loud and noisy. Sometimes the effect is for the long
term, if every day hear the noise without earplugs this.
7.
8. First Aid
In case of accidents both light-and heavy construction workers, first aid should
be done on the project. Contractors are required to provide drugs that are
used
for
first
aid.
First Aid standard equipment on the project and it must be provided by the
contractor, perhaps mandatory. Remember preventive measures are much
better and cheaper than was incident.
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Contract
Mobilization
Shop Drawing
Construction Method
No
Cek
Ok
CCSP
Left and Right River
2 Group
Traffic Management
Parapet
Left and Right River
2 Group
No
Traffic Management
Cek
No
Ok
Cek
Ok
Parapet
Left and Right River
2 Group
RC Pile 20x20
Left and Right River
2 Group
ROAD
Right River
1 Group
Traffic Management
No
Cek
Ok
FINISH
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SURVEYING WORKS
EXCAVATION
NO
EXCAVATED
MATERIAL
CHECK
YES
CHECK
FINISH
SUITABLE MATERIAL
/FILLED MATERIAL
UNSUITABLE
MATERIAL / WASTED
MATERIAL
Thrown of Excavated
material into disposal
area
Back Filling
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Direct Filling in
work location /
Filling Area
Start
Excavation in
Borrow Pit
area
Unsuitable
No Process
*Process in Quarryupto
into work site
Compactor of
Layer 2N
Suitable
Trial Compaction
Excavation &
Delivery
Check density
of layer 2N
Forming Finish
Grade
Filled area
Spreading Layer 1
Check Top
Level
Thickness >20cm
Compactor of
Layer 1
Final Compaction
Check of thickness
Compact Max= 20cm
Check density
FINISH
Check density
of layer 1
Spreading of layer
2N
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START
No
Check
Yes
Delivery of Sheet Material on Trailer
Pilling
pemancangan
Process
Installation of Sheet Pile on Vibro
Hammer (Pilling equipment)
Pilling
No
Lean Concrete
Check
Yes
Finished Pillingi / Piled Sheet Pile
Cyclope concrete
FINISH
Construction Of Revetment
Anchor by Tie Rod dia. 32 mm (at
location to determined to the drawing
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oNo
hekCh
kOk
ek
START
@18m
No
No
Chek
Chek
Ok
Ok
FINISH
Gravel Bedding
Delivery
No
Chek
Ok
Base Concrete (Reinforcing,
Form work and Concreting
K225
No
Chek
Ok
Base Concrete (Reinforcing,
Form work and Concreting
K225
No
No
Chek
Ok
Chek
Ok
Top Concrete (Reinforcing,
Form work and Concreting
K225
No
No
Chek
Ok
Chek
FINISH
Ok
Placing Concrete Block and
Weep Hole
No
Chek
Ok
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Ok
No
Ok
START
Transportation of material
Aproval
Driven Process
Pile Driven
No
Ok
Pile Driven
Finished Pile Driven
Cut of Top Pile (If any)
FINISH
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No
Ok
START
(1 Segment)
No
No
Chek
Chek
Ok
Reinforcing Steel & Formwork
(Footing)
Ok
FINISH
No
Chek
Next Segment
Ok
Concreting
No
Chek
No
Chek
Ok
Joint Sealent
Ok
No
No
Chek
Concreting
No
Ok
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Ok
FINISH all
Parapet
Ok
Chek
Chek
START
(1 Segment)
No
Chek
Ok
Instal Galvanis Pipe ,
Reinforcing steel and Form
work for Column
No
No
Chek
Chek
Ok
Ok
FINISHED
No
Chek
Next Segment
Ok
Reinforcing steel and Form
work for sloof
No
Chek
No
Chek
Ok
Elastic Joint Filter
Ok
NoN
No
Chek
OkO
FINISHED
Ok
Back fill with Selected
excavation
No
Chek
Ok
Next Construction (Embankment for
dike with Borrow material)
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DETAIL CONSTRUCTION OF
WORKS ITEMS
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1.3. Location
- CCSP Location
- Other Location as determined
1.4. Hauling Material
3. Embankment Embankment material from Borrow Area
- Structure Embankment
Dike Embankment
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&
- Stripping of Soil
Stripping done into a minimum
of 15-20cm (as determined to
technical specification). The
trees were removed to its
roots, then the roots of the
former filled with soil and then
compacted.
if permitted, wood and twigs
were collected for later burned.
Collection and burning the
material ex cleaning in sites is
considered safe, protected and
no harm / harm the environment.
The remaining combustion is
extinguished altogether covering,
re-planted and neatly.
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Demolishing
Assumption :
Description :
This work include all Demolishing in boundary plan according in drawing, removal, transportation,
dismissal of structure existing, forming of excavation area and completion of open exaction area,
according to specification and line, height, sloping, measure and cross section which written in
drawing and guide of Supervisor consultant.
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Excavation Work
Excavation Common Soif for Structure by Machinery
Assumption :
Description
This Work include all excavation in boundary plan according in drawing, removal, transportation,
useful or dismissal, forming of excavation area and completion of open excavation area, according to
specification and line, height, sloping, measure and cross section which written in drawing and guide
of Supervisor consultant.
Works Sequences :
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1.
Excavator
For Cutting / Excavation in Cutting area and loading
into dump truck for transported into Embankment
area (suitable material) of into wasted area /
disposal area (unsuitable material / unused
material)
2.
Dump Truck
2.1. Suitable material
To delivery the excavated material into
Embankment are
2.2. Unsuitable material and Wasted material
To delivery the excavated material into wasted
area / disposal area
Image
Excavation By Excavator for the location that probably work can using
Heavy Equipments
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SURVEYING WORKS
EXCAVATION
NO
EXCAVATED
MATERIAL
CHECK
YES
CHECK
FINISH
SUITABLE MATERIAL
/FILLED MATERIAL
UNSUITABLE
MATERIAL / WASTED
MATERIAL
Thrown of Excavated
material into disposal
area
Back Filling
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Direct Filling in
work location /
Filling Area
Assumption :
Description
This work consist of transportation, hauling, placing/spreading and compaction material to execute of
construction embankment/filling
Equipments;
-
Wheel Loader
To Loading material Into dump truck in Quarry / Borrow pit area
Dump Truck
To Transported / delivery the material into Filling Area
Bulldozer and Excavator
To spread the material in work site.
Vibratory Roller and Stamper
To Compaction
Water tank Truck
To watering (if water rate less than determined as according to technical specification)
Tools
1. Material
- Material taken away from location which have been agreed by supervisor consultant pursuant
to specifications.
-
Materials exclude the use earth excavated of high plasticity, which classified as A-7-6 according
to AASHTO M145 or otherwise determined as according to technical specification.
Test of Material accordance with SNI 03-1744-1989, have a CBR value of not less than 6% (six
percent) after 4 day soaking, when compacted to 100% of the maximum dry density ( MDD) as
determined according to SNI 03-1742-1989 or otherwise determined as according to technical
specification.
Used material having an activity value greater than 1,25 or degree of expansion classified by
AASHTO T258 or otherwise determined as according to technical specification.
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2. Measurement
Measurement And location of border line at fill area, as according to elevation and distances plan
which have been determined, where work of Measurement have to follow procedure which have
been determined and can understand by site engineer.
3. Sub grade preparation of back fill and its procedure.
Placing/Spreading of Fill material layer by layer have same thickly and wide of embankment
material as according to sloping line, cross section and contained size measure in drawing.
Compacted is done after spreading have been executed as follows :
1. Layer more than 30 cm below/under sub grade level to be compacted to 95% of the maximum
standard dry density / laboratory determined according to AASHTO T 99
2. Layer 30 cm or less below sub grade level to be compacted to 100% of the maximum standard
dry density / laboratory determined according to AASHTO T 99
3. Density test to be made on each layer of the compacted fill in accordance with AASHTO T 191,
T 238, OR T 205
Compaction method from low place to high place and beginning at outer edges and progress
toward the center in such a manner that each section receives equal compacted effort and in the
longitudinal direction
4. Water Rate.
If embankment do not contain enough water rate, require to watering by water tank reach
optimum water rate. If embankment too wet hence require to be dried first before compacted.
5. Amount of Passing Compaction.
Passing Compactor appliance determined pursuant to result of Trial Compaction which have been
agreed, as according to embankment type and utilized appliance type.
Common Embankment
Placing/Spreading of Embankment material layer by layer have same thickly and wide of Fill
material as according to sloping line, cross section and contained size measure in drawing and
technical specification.
Material on Quarry / Borrow Pit Area
Work by Wheel Loader
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Embankment Construction
Placing/Spreading of Fill material layer by layer have same thickly and wide of Fill material as
according to sloping line, cross section and contained size measure in drawing and technical
specification.
Penghamparan dengan Bulldozer
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Start
Excavation in
Borrow Pit
area
Unsuitable
No Process
*Process in Quarry
into work site
Compactor of
Layer 2N
Suitable
Trial Compaction
Excavation &
Delivery
Check density
of layer 2N
Forming Finish
Grade
Filled area
Spreading Layer 1
Check Top
Level
Thickness >20cm
Compactor of
Layer 1
Final Compaction
Check of thickness
Compact Max= 20cm
Check density
FINISH
Check density
of layer 1
Spreading of layer
2N
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Description;
- Structure Type Segmental (@ 18m)
- Work of CCSP is conecction with Revetment work Finished of CCSP will continue with Revetment
Work
- Construction;
Based of The drawing, Work site divide to 2 side of River. North River (left side) and South River
(Right side).
For this Construction, Contractor will construction this work by some Group of Works
Base of Equipments to Construction this Work and access road;
Left side / North
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Stage 1 (2 Group)
Group 1
Group 2
Work Direction
Notes;
Stage 1;
- Site Condition Almost there is no Access Road
- Almost, Construction will be Constructed Via River (on Pontoon)
- on some location, If work site can be reach by access road, Construction will be constructed from
Land
Work Direction
Group 1
Group 2
Stage 2 (2 Group)
Notes;
Stage 2;
- Site Condition Almost there is Access Road
- Almost, Construction will be Constructed from Land
- on some location, If work site can,t be reach by access road, Construction will be constructed from
River (on Pontoon)
- Work group from Construction of Stage 1 (Construction had been finished), will be mobilization to
construction on Stage 2 location
All construction will be constructed From Up stream (Hulu) into Down Stream (Hilir)
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Cofferdam
Temporary Embankment
Excavation For
Structure
Temporary
Embankment for
Construction Yard
Temporary
Cofferdam (sand
Bag)
Driving of CCSP Via River by Pontoon (if construction cant be constructed from Land)
-
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Corrugated Concrete
Sheet Pile
Excavation of
Temporary
Embankment for
replacing Borrow
embankment &
Geotextile
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Anchor
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Reinforcing of Capping
Beam and Partition
Wall
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Concreting of Capping
Beam and Partition Wall
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FINISH
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Works on Excavation (there is no Temporary embankment, at Construction period not need Cofferdam
and Temporary Embankment)
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Finished
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Gravel Bending
Base Concrete
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Construction by Segmental (@ 18 m)
Construction will be Constructed by Continue, Mean that when work CCSP up to @18 m, the next
construction should be done.
Illustration;
Stage 1
- CCSP Work
Stage 2
- CCSP Work
- Capping Beam and other Work
Capping Beam
CCSP
Stage 3
- CCSP Work
- Capping Beam and other Work
- Cyclope
Cyclope
Capping Beam
CCSP
Cyclope
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Capping Beam
Capping Beam
CCSP
Made of guide beam on pilling position using steel material WF type with elevation distance from
sub grade 1 to 2 meter, before pilling is executed
Guide beam is made with strength enough that can supporting of moment when pilling is executed
and stabile
Piling founded by vertical and monitored with measuring instrument ( Theodolite) and yarn in 2
direction which each other vertical
Concrete Sheet pile is vibrated by Vibro hammer is and the Sheet pile will be pilled into ground
cause of gravitation moment and weight of Sheet pile it selfand also helped by Water Jet Pump
that spraying water, that mean this construction to easyly andalso helped byWaterJetPump
thatspraying waterwhichis intendedtosoften of soileasierPilling proccess
At pilling time, between one of Steel Sheet pile and each other of side (has been pilled) if there is
gap, can be near by trek beam.
Pilling is executed until a Sheet pile reach deepness elevation plan as according to the drawing.
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Pengadaan dan
Transportasi Material
Sheet Pile
- Water
Jet
Pump
that
spraying water, that mean
this construction to easyly
andalso
helped
byWaterJetPump
thatspraying
waterwhichis
intendedtosoften
of
soileasierPilling proccess
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Description;
- Finished Sheet pile, at location where sheet pilet ierod/anchor will be installedin pit / hole sheet pile
that has been provided (pit / boring by ConcreteDrill)
- Material of TieRod Steel D32 (coating withgrease) insertedinto hole. At the end of threaded TieRod,
Bolt was given and CNP (as according to the drawing). Next bolt in will be installed with tied.
-
Other side of sheet pile, will be installed of Tie rod with as same as squence work.
- Next, Both of end tie rod wll be united / connected by "Turnbuckle". Thisturnbucklebeside
asconecting, as fasteners to (beside a bolt on sheet pile it self)). After Tie rod installed
andtension/tightnessis obtainedby Caping Beam as according to the drawing.
-
Continue with construction on Tie rod that cross section as according to the Drawing ( Sand
embankment, lean concrete and Cyclope concrete)
Caping Beam
- Reinforcing Steel
- Form Work
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Concreting as
according to the
drawing and technical
specification
Finish
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START
No
Check
Yes
Delivery of Sheet Material on Trailer
Pilling Process
pemancangan
Pilling
No
Lean Concrete
Check
Yes
Finished Pillingi / Piled Sheet Pile
Cyclope concrete
FINISH
Construction Of Revetment
Anchor by Tie Rod dia. 32 mm (at
location to determined to the drawing
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No
Chek
Ok
START
@18m
No
No
Chek
Chek
Ok
Ok
FINISH
Gravel Bedding
Delivery
No
Chek
Ok
Base Concrete (Reinforcing,
Form work and Concreting
K225
No
Chek
Ok
Base Concrete (Reinforcing,
Form work and Concreting
K225
No
Chek
No
Chek
Ok
Joint Filler (elastic material)
Ok
Top Concrete (Reinforcing,
Form work and Concreting
K225
No
No
Chek
Ok
Chek
FINISH
Ok
Placing Concrete Block and
Weep Hole
No
Chek
Ok
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Concrete Reinforcement
- Reinforcing Steel Bar
Assumption :
1. Work manually Labors and tools (bar bender and bar cutter)
2. Work Location : Structure Concrete
Description :
1. Reinforced steel Material become delivered from factory / supplier to work Site with
quality and dimension of the reinforcing steel as according to technical specification.
Otherwise determined to the drawing, used steel bar with quality as according to technical
specification and the shop drawing
Characteristic
Characteristic
Characteristic
Characteristic
Yield
Yield
Yield
Yield
Strength
Strength
Strength
Strength
of
of
of
of
U24
U32
U39
U48
=
=
=
=
2.400 kg/cm
3.200 kg/cm
3.900 kg/cm
4.800 kg/cm
Soft
Middle
Hard
Hard
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Minimum Clear
Cover
(cm)
3.5
5.0
6.0
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FLOW CHART
START
Check of material
-Strength Test
OK
Result
No
Get another
material
Material Weighing
Installation on site
Check :
-
Diameter
Amount
Location
Repair
No
Result
Ok
FINISH
Ready to be concreted
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CONCRETE
Assumption :
Eguipment:
- Batching Plant + Truck Mixer
- Tools
Construction of Concrete
Reinforcing Steel
Description :
Equipment ;
- Batching Plant & Truck Mixer
- Concrete Vibratory
- Tools
A. Work Preparation.
A.1. The Work consist of the construction of all concrete structure
A.2. The Mixture material (cement, sand, aggregate) are delivered from supplier to work
location and storage. Concrete Production by Batching Plant.
Its delivered to work location in the form of concrete ready mix and delivered by
Truck mixer.
During delivery, mixer cylinder in truck mixer continue to rotate to mixing the mixture
with rotation which is qualified so that the condition of the mixture has good quality
and its not run dry.
For storage of cement, done a special treatment. Its storage in a weatherproof sheet
that is airtight, and has araised wooded floor (about 30 cm), which is covered with
polyethylene sheeting. At all times stack of cement bags to be kept covered with an
envelope of polyethylene sheeting.
A.3. Used Concrete quality as according to concrete quality which asked in tender
document and relative to Standard as below;
- AASHTO T141, T23, T126, T22
- Another Standard as asked/ as according to tender document
A.4 Used Portland cement type as according to request of tender document.
Type of Portland cement conforming to AASHTO M85 except type IA, IIA, IIIA and IV
or other wise determined by technical specification. Unless other wise permitted by
the engineer, air-entraining admixtures shall not be used or other wise determined by
technical specification.
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A.5. Water used in mixing, curing, or other designated is clean, and free from harmful
matter such as oil, salt, acid, alkali, sugar, or organic materials.
Water tested in accordance with, and meet the requirements of AASHTO T26, other
wise determined by technical specification.
A.6 Coarse Aggregate, Which used ( measure / dimension) as according to request of
specification in tender document ( relative concrete standard of SNI 032-2816-1992
and AASTHO or other wise determined by technical specification) and have got
approved by Directors.
Aggregate is clean and free from Mud, other smooth particle, alkali and materials
organic / substance able to destroy quality of concrete.
Aggregate consist of clean, hard, durable particles obtained by crushing rock or
boulders, or by the screening and washing (if necessary) of natural river gravel and
sand.
Aggregate the used also conform with the other property specification given in table
in technical specification.
A.7. Sand /fine aggregate the used is sand result of stone crushed or natural sand which
got from river / source of nature and have got approvalof directors and have tested
Clean sand, free from clay, rock, materials of organic and alkali and other materials
able to destroy quality of concrete.
used sand ( measure / dimension) as according to request of technical specification in
tender document and have got approval of directors.
B. Mixing and production
B.1. The material proportional of Mix design using method of determined standard in
technical specification and in accordance with the limits given in table in technical
specification in tender document.
B.2. Trial mix done and result of it will be made reference making of concrete at the time
of work in work site and witnessed by directors.
Trial mix as according to request of technical specification in tender document and get
the engineers approval.
B.3 Mix Property Requirements as according to technical specification in tender document.
B.4. Mixing :
B.4.1. The Concrete is mixed in a mechanically operated machine (Batching Plant)
B.4.2. The mixer is equipped with adequate water storage and device for accurately
measuring and controlling the volume of water used in each batch.
B.4.3. The mixer is first charged with the catches aggregates and cement, and the
mixer started, before any water is added.
B.4.4. The time of mixing is measured from the moment water is introduced into the
material dry mix.
C. Placement.
- As preparation, work location of concreting cleared from garbage, wood cutting, bend
rat, nail and other garbage with vacuum cleaner, compressor and or water.
-
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Form work coated internally with mould oil till covering all surface. Leakage of form
work been checked and repaired. Construction joint with concreting before all have
been coating with cal bond or cement water and also form work free from water pond.
Before concreting instruction, all permission the needed have been managed and
agreed by directors / owner and work supervisor.
-
For the Concrete of ready mix, concreting done by mechanically, from truck mixer pass
gutter. Concrete shall not be dropped freely into form work heights greater than 150
cm. So its not happened dissociation between the weight aggregate with concrete
pasta, ( segregation).
1. Preparation
Check of Material
NO
Result
YES
NO
Test
Concreting at Site
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2. Preparation at site
Preparing of structure :
Check dimension, elevation
Check form work of concrete
Check of Bar (amount, dimension, form)
Check material which embedded (if any)
Concreting prepare :
Batching Plant, Gutter ,etc.
Man power
Check Of
Concrete
Concrete mixing
Take Concrete
Cube
Curing
Check Result
Reject
Good
Repair
Good
Age 28 day Test
Work is Accepted
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Checking Of Cube
Take concrete cube
NO
Good
Result
Evaluation
Repair Mixture
28 day Test
NO
Result
Work is Continued
Good
Work is Accepted
Evaluation
NO
Dismantle
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Test
Good
Work is accepted
Notes :
Repair mixing (if any)
Better method of working
etc.
Construction;
Based of The drawing, Work site divide to 2 side of River. Left River and Right River.
For this Construction, Contractor will construction this work by some Group of Works
Base of Work volume;
for Left Retaining Wall (North)
= 1 group of works
for Right Retaining Wall (South)
= 1 group of work
Construction will be constructed after earth work (excavation) has been done
Detail Construction
1. RC Pile 20x20 Mini Pile
Construction
Work Sequence for this Construction from Equipment of Pile Driven Mobilization, Procurement of
Material RC Pile, Pile Driving, Cut top Pile (If any)
Pile Driven Mobilization
For Pile Driving will using Pile driver, that is; Pile Driver type Drop Hammer / Mini Driver Hammer
This equipment will be mobilized into work site 1 Week before Pile Driving Process for preparation
of work that connection of Driven, there are Boom Installation and Hammer
Procurement of RC Pile
After Approval of Minutes of Procurement material of RC Pile 20x20 between Supplier and
Contractor, The contractor ask to Request RC Pile as soon as possible as Technical Specification to
Director (Owner) to get approval
Ordering of RC Pile to Supplier can be executed after get the approval. The material by
manufacture with Technical Specification 200x200 mm and material length as according to the
drawing. Delivery by Trailer or Flat Bed Truck
Pile Driven
Sequence of Pile Driven;
- Shop Drawing
- Study of Place / Pile position to Center
- Adjust the placement of the material stock piles, which is safe enough to maneuver heavy
equipment.
- Location must be free of disturb that can be resist of Construction
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After all preparation driven is complete, Pile driver and RC Pile was already on site, soon Pile
Driven can be done, with Construction method as bellow:
- Before Driven, RC Pile marked with flashy paint every 20 cm, as a benchmark by checking
calendaring by survey officer.
- Determination of Pilling Stake. Work site as according to the drawing and installed with Stake
guard of Pilling, continue ask to approval from Owner / Director one day before Pile Driven
- Pile Driven will be constructed by placing Pile with vertically position above on point Pilling
and hammer placed sentries on it.
- Each pile is placed near the location of pilling. To lift and move of pile implemented as shown
below
0.2 L
-
0.6 L
0.2 L
As a tool anvil hammer or cushion used type of wood or plywood are good enough to be
replaced periodically.
Head of RC Pile is protected from direct impact hammer with a bearing of boards or plywood
with a thickness of 10 cm.
Weight or power hammer should be enough to guarantee a final penetration of not more than 5
mm per blow.
Hammer used is the heaviest and limit the number of strokes in order not to damage of RC Pile.
To maintain verticality Pile, then at Driven Process constantly monitored by theodolith placed
perpendicular upfront and in side of Driven Pile.
Decreased Pile that has been marked with flashy paint each 20 cm interval carefully noted the
number of strokes from the beginning to the end in Form of Pile Driving Log and then signed
and submitted to Director (Owner).
Pile Driving performed continuously until it reaches pile penetration as determined by the
Consultant / Director with a particular set of conditions without approaching Ram stroke is
considered critical by the manufacturer and do not exceed the specified total number of strokes.
Before Final penetration, made Calendaring form on paper millimeter blocks placed on RC Pile
and the final decision must be approved by Director.
Pile test by PDA method at point where the biggest burden stake occur as instructed Director (If
any / determined)
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Ok
No
Ok
START
Transportation of material
Aproval
Driven Process
Pile Driven
No
Ok
Pile Driven
Finished Pile Driven
Cut of Top Pile (If any)
FINISH
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No
Ok
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Description;
- Structure Type Segmental (@ 12m)
- Construction;
Based of The drawing, Work site divide to 2 side of River. Left River and Right River.
For this Construction, Contractor will construction this work by some Group of Works
Base of Work volume;
for Left Retaining Wall (North)
= 2 group of works
for Right Retaining Wall (South)
= 1 group of work
North
Type C
South
Work Direction
Based to the drawing, Location of Retaining will constructed side of River and there is Distance
between Water and Location Not need Cofferdam
Construction Sequence of Retaining Wall
First Stage =
Footing structure
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Second Stage =
structure Wall
Before, Construction of Structure Excavation & Construction Of RC Pile 20x20 L=3 m Has been
Finished
Driven Process
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Construction
Production of
Concrete Ready Mix
Construction
of
Footing
Structure
Construction;
- Reinforcing Steel and Form
work
- Concreting by ready mix
Equipment;
- Batching Plant & Truck mixer
- Bar bender dan bar cutter
- Concrete Vibrator
- Tools
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At construction of Reinforcing and form work, Dowel bar and PVC Water Stop should be given for
construction joint next structure. Location as according to the Drawing
Concreting
Equipments;
- Batching Plant
- Truck Mixer
- Concrete Pump
- Concrete Vibrator
- Tools
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START
(1 Segment)
No
No
Chek
Chek
Ok
Reinforcing Steel & Formwork
(Footing)
Ok
FINISH
No
Chek
Next Segment
Ok
Concreting
No
Chek
No
Chek
Ok
Joint Sealent
Ok
No
No
Chek
Concreting
No
Ok
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Ok
FINISH all
Parapet
Ok
Chek
Chek
Type B
Work Direction
Based to the drawing, Location of Road will be constructed side of River and there is Distance
between Water and Location Not need Cofferdam
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Description;
- For Fence Construction, Structure Type Segmental (@ 5m)
- Construction;
Based of The drawing, Work site on Right River.
For this Construction, Contractor will construction this work by 1 Group of Work
Base of Work volume;
for Right Retaining Wall (South)
= 1 group of work
Works Consist of;
- Earth Work Structure Excavation by Machinery & Man
- Fence;
Wet masonry 1pc : 4 sand
Concrete K175 for column and sloof / toping construction
Galvanish Pipe 2 for holding of Wire mesh Fence
Wire mesh Fence h=1.2m 6mm
- Road
Precast Concrete Curb with mortar
Sand
Precast Concrete Tile 30x30x6cm K-175 (for pedestrian)
Other location at WN4400 up to WN 4600
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Construction Sequence
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Detail
1. Wet Stone Masonry, Mortar 1 pc : 4 sand
Assumption :
Description :
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START
Cement
Sand
Water
Production By Labors
& Tools
Stones
Material
Mixed by concrete
mixer
Mortar materials
No
Ok
Construction
(Location 1)
No
Construction in
Others Locations
Ok
No
Finishing
Ok
Finishing
FINISH
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Cleaned
and
Wetted
2.
Assumption :
Description :
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FLOW CHART
Start
Material
Fabrication in
Base
Camp/work
shop
Work Site
Preparation
Delivery of
concrete Class
Bo by truck
mixer, and
mortar
production on
work sites by
concrete mixer
No
Check
Ok
Transportation/delivery
of curb by flat truck
Finishing and
curing
Finish
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Assumption:
Description:
Concrete Paving Block executed after sand bedding have been finished with thickly as
according to the drawings /as according to Technical Specification.
1. Concrete Paving Block delivered to work site
2. Form/Dimension of Concrete Paving block is determined as according to Drawings
and Technical Specification.
3. Construction;
3.1. Curb, Common Embankment and Sub Grade Preparation has been finished.
3.2. Sand Bedding.
The Material is delivered into work site by dump truck and spread / placing by
labor and tools. Fill compacted is 10 cm thickness as according to the drawing.
3.3. Installation / placing of paving block
The block installed to be started from back part or edge straight and walk
forwards above sand bedding sand which have been spread / placed. Joint,
including chamfer between paving block, not less 2 mm or more than 6 wide
mm .
3.4. Gap between paving block and side beginning , drainage structure or other
building which cannot fill with full paving block , filled with paving block which
have been cut. Cutting done with Hydraulic splitter, saw masonry , or other
equipment which result in good shape ( mechanically cut to shape tolerance
when abutting curb and edges). Gap measure between side and block or
structure which more than 6mm not be accepted or paving block is laid in
such a manner the block are not in direct contact with each other and that
uniform joint of between 2mm and 3mm wide are formed. No block shall be
reused if cut to less than 25% of their original size.
3.5. Continued bedded of paving block. Paving block is bedded flush by at least two
passes of heavy-duty plate compactor fitted with a rubber bas-pad. The
compactor as according to technical specification. The difference in level
between edges of adjacent pavers not exceed 2.0 mm.
3.6. After the units have been bedded, sand for filling the joint spread over the
surface of the units and brushed into the joints that all joints are completely
filled. Joint is filled as soon as practicable after bedding and on the day the
units are laid and bedded
3.7. Paved areas is further compacted by at least three passes of a plate compactor
fitted or other wise determined to technical specification and approved to the
engineer (as according to trial compaction).
Compaction process its that the sand material can be filled gap between block
interlocking
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Check
No
No
Ok
Result
Looking for another material
Ok
Delivered Paving block to stock
area/storage
Check
No
Ok
Compaction of paving block by
compactor
FINISH
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START
(1 Segment)
No
Chek
Ok
hek
k
Sand & Paving Block /
Precast concrete Tile
No
No
Chek
Chek
Ok
Ok
FINISHED
No
Chek
Next Segment
Ok
Reinforcing steel and Form
work for sloof
No
Chek
No
Chek
Ok
Elastic Joint Filter
Ok
NoN
No
Chek
OkO
FINISHED
Ok
Back fill with Selected
excavation
No
Chek
Ok
Next Construction (Embankment for
dike with Borrow material)
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6.
6.3.
To ensure that any material to be used has to meet the requirements of the
specification and the production process has complied with the procedures specified
in the requirements specification and any outcome of any work actually meets the
requirements of the specification and drawings, required a Project Quality Plan (Project
Quality Plan) by Technical Specifications.
To ensure the implementation of the Quality Assurance system, need a means of
quality control is to perform Internal Quality Audit and External Quality Audit conducted
periodically during the contract period.
Technical Aspects of Safety and Security Asset
In this construction, specially in technical aspects of safety, contractor will implement
"Procedure of Implementation of K-3".
For Operating Procedures K-3 and Labor, Contractor / Service Provider using the
procedures specified work and has received Certificate Management System
Occupational Health and Safety from the Department of Labor of the Republic of
Indonesia and OHSAS Certificates.
In terms of security of assets, contractor will work with the relevant security forces, the
internal security of the use of a reliable force in the field.
Insurance Program will also provided at starting time, during construction and final
construction of project according technical specification / tender documents.
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KESELAMATAN
KERJA
6.5.
KESEHATAN
KERJA
Critical anticipation
To ensure of Construction can be completed on time, time perion as determined by
Time Schedule, translated again to schedule two (2) weekly, weekly to daily.
Monitoring of daily Schedule will be executed every day and always in "Up Date" by
Construction on work site, if delay of construction on that day, delay should be
replaced the next day, for example by adding working hours or other means so that
delays can be met.
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7.
CLOSING
For the construction that not be detailed in this construction Method, will be constructed as
according to;
-
All detail and construction sequence will reference and as according to Construction Sequence
was described in technical specification in tender document, include the addendum
document (if any), which apart of tender document
All construction, with form, dimension, type, detail as according to the drawing (shop
Drawing)
All construction reference and use and will meet all standards specified in the "Technical
Specifications" in the tender document including additional documents / addendum (if any)
and other applicable standards in the Republic of Indonesia.
Construction will get maximum results, precision and neat in accordance to technical
specifications and the drawing.
Surabaya, 19th November 2012
PT. BRANTAS ABIPRAYA (Persero)
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