2

(Profitable Lean Manufacturing)

1.1
(Lean)

Lean

1 (Lean)

(Non-Value Added)



4
1.
2.
3.
4.

(Work In
Process : WIP)




(Return of Sales : ROS)

(Profitable Lean Manufacturing)

(Inventory Turnover)
(Contribution Margin)

(Economy to Scale)

Diet (Lean)

2


Mass Production

1 (Lean)

(Waste)

(Toyota Production
System) 3
1. (Just In Time : JIT)

(Internal Customer)
(Pull)

(Push) (Just

In Time : JIT) (WIP)



(Job Change Performance)

(Profitable Lean Manufacturing)

2. (Autonomation
Jidoka)

(Final
Inspection)

(Quality Control in Process)

1 (Lean)

(Statistical Process Control : SPC)

(Poka-Yoke Fool Proof)
(Critical Process)






Jidoka

(Corrective Quick Action)




3. (Stability Heijunka)

Jidoka

PDCA

(Profitable Lean Manufacturing)

PDCA Plan
Do Check
Act
SDCA
P : Plan S : Standard




1.1



Stan- Do
dard

Act Check
Plan Do
Quality/

Productivity
Act Check



1.1 PDCA SDCA

2

1.2

1 (Lean)

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1.2 Toyota Production System (TPS)

(Lean)


3 M
1. Muda (Waste)








Muda

(Experience Trap)

10

(Profitable Lean Manufacturing)

Muda

Muda

Muda


Muda
Muda

Muda
()







2. Mura (Variation)

11

1 (Lean)

(Critical Control Point)

(Standard of Procedure)
Poka-Yoke

(Human Error)
(Statistical Process Control : SPC)
Mura





3. Muri
Muri

Exit Interview

(Minor Stoppage)
(Breakdown)
Muri Muri