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T ME Dept
90
S.V.C.E.T ME Dept
AIM: To conduct a load test on a single cylinder, 4-stroke variable compression ratio
petrol engine and study air fuel ratio and volumetric efficiency under various
compression ratios.
EQUIPMENT REQUIRED:
1. Single cylinder petrol engine loading with Eddy current dynamometer.
2. Stop watch.
SPECIFICATIONS:
Make
Greaves
Stroke, L
66.7mm
Bore, D
70mm
Swept volume, V
256 cm3
Rated R.P.M
3000rpm
Out put
2.2KW
Compression ratio, CR
2.5:1 to 8:1
Fuel
Petrol
0.716
47100 KJ/Kg
Staring
By rope
Loading
Cooling
Orifice diameter
:
:
INTRODUCTION:
Internal combustion engines develop varying brake power depending on the
compression ratio, while the other parameters held constant.
For compression
ignition engines, the compression ratio is brought to be above certain value for
ignition to take place, but the spark ignition engines can be operated at lower
compression ratios. The ignition being controlled by spark strength in advance. The
Determination of Air Fuel Ratio & Volumetric Efficiency
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S.V.C.E.T ME Dept
effect of compression ratio, which of present concern is studied in the present test
rig.
DESCRIPTION:
The Test Rig consists of Four-Stroke Petrol Engine (Air Cooled) to be tested
for performance is coupled to dynamometer .To facilitate the change in compression
ratio, an auxiliary head-piston assembly above the main head has been provided.
The auxiliary piston is operated up-down by hand wheel-screw rod assembly to fix
the required compression ratio. When the piston is in the bottom most position, the
compression ratio is at its maximum value, and in the top most position it is at
minimum value. The minimum clearance volume is 35 cc when the piston it is at
bottom most position. The charge from this initial volume of clearance is determined
by the displacement of the piston and thus used for calculation of the compression
ratio.
Compression Ratio =
SweptVolum e ClearenceVolume
ClearenceVolume
The hand wheel which operates the screw holding the auxiliary piston is
provided with holes circumferentially along the locking plate. The bolts used for
locking the movement of screw are loosened and the hand wheel is operated. A
scale with the compression ratio directly marked is provided for indicating this. After
adjusting to the required compression ratio, all the bolts are tightened well before
conducting experiment. The rate of fuel Consumption is measured by using
Volumetric Pipette. Air Flow is measured by Manometer, connected to air box.
The different electrical loading are achieved by loading the Electrical
generator in steps which is connected to the Air Heaters (Resistance Load)The
engine speed & AC Alternator speed are measured by electronic digital counter.
Temperatures at air inlet and engine exhaust gas are measured by electronic digital
temperature indicator with thermocouple.
The whole instrumentation is mounted on a self-contained unit ready for
operation.
PROCEDURE:
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S.V.C.E.T ME Dept
1. Loosen the locking bolt of the auxiliary piston screw rod assembly
2. Rotate the hand wheel and bring the indicator to the required compression
ratio
3. Lock the screw rod assembly before conducting the experiment for the
compression ratio selected.
4. Open the 3-way cock. So that fuel flows into the engine.
5. Supply the cooling water to engine head.
6. Start the engine and allow it to run on no load condition for few minutes.
7. Apply the load on the engine by switching ON the heater switch which is
provided on the control panel loading the dynamometer by switching .
8. Allow the engine to run at this load for few minutes.
9. Note the following readings.
a) Engine Speed
b) Energy meter reading
c) Manometer
d) Time for 10cc of fuel consumption
10. Repeat the steps 7,8 & 9 at different loads
11. Stop the engine after removing load on the engine
12. Repeat the above procedure for different compression ratios.
PRECAUTIONS:
1. Before stating the engine check all the systems such as cooling , lubrication
and fuel system
2. Ensure oil level is maintained in the engine upto recommended level always.
Never run the engine with insufficient oil.
3. Never run the engine with insufficient engine cooling water and exhaust gas
calorimeter cooling water.
4. For stopping the engine, load on the engine should be removed
5. Dont increase the compression ratio beyond 8.0
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S.V.C.E.T ME Dept
GRAPHS
B th
B .P Vs B th
B.P, Kw
SAMPLE CALCULATIONS:
Time for 10cc of fuel consumption, t = . Sec,
Mass of fuel consumption per min, m f=
10 Sp.Gravity of petrol
60 .. Kg /
t
1000
min
Volumetric Efficiency, Vol =
Vs
100
Vt
hw
Density of water
Density of air
= hw
1000
.m. of air
1.16
(0.015) 2
..m2
4
Cd a
2 gha
..m3 / min.
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S.V.C.E.T ME Dept
OBSERVATIONS:
S.NO
Load
W
(Kgs)
Manometer
Readings
In mm of
water
h1
h2
Compression
ratio
Rotameter
readings
Rt1
Rt2
Speed,
N
RPM
Time for 10
cc fuel
consumption,
Sec
Air
consumption,
mm of water
Mass
of air
intake,
ma ,
Kg/min
Mass of fuel
consumption,
mf, , Kg/min
1
2
3
4
5
6
95
Swept
volume
,
m3/min
Theoretical
volume ,
m3/min
vol
Air
fuel
ratio
S.V.C.E.T ME Dept
Ts
Ta
.m3/min
Va kg / min
Vs
100
Vt
ma
mf
RESULT:-
CONCLUSION:-
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