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User's Manual of Construction: Power Grid Corporation of India Limited
User's Manual of Construction: Power Grid Corporation of India Limited
users manual
of
Construction
(part two)
Sub-Stations
Volume-3
Switchyard Erection
Construction Management
SEPT, 1999
CONTENTS
CHAPTER ONE
ELECTRICAL SUBSTATION
PAGE NO.
1.O
INTRODUCTION
1.1
FUNCTIONS OF A SUB-STATION
1.2
1.3
FORMS OF SUBSTATIONS
1.4
TYPES OF SUBSTATIONS
1.5
1.5.1
SPECIAL FEATURES
1.6
SITE SELECTION
12
13
ANNEXURE - I
FORMAT FOR COMPARATIVE STATEMENT OF
SITES FOR SUBSTATION
1.6.1
LAND ACQUISITION
1.6.2
14
16
16
17
ANNEXURE - II
ACTIVITY CHART(TIME FRAME)
18
1.7
1.8
1.9
1.10
CONSTRUCTION/ERECTION DRAWINGS
CHAPTER TWO
SWITCHYARD CIVIL WORKS
2.0
INTRODUCTION
2.1
SOIL INVESTIGATION
2.2
LEVELLING
2.3
FOUNDATIONS
2.4
FOUNDATIONS
FOR
TRANSFORMER
&
SHUNT
REACTORS
2.5
2.6
2.7
2.7.1
ANTI-WEED TREATMENT
2.7.2
MICRO LEVELLING
2.7.3
2.8
2.9
CHECK FORMAT
CHAPTER THREE
SWITCHYARD EARTHING
3.0
3.1
INTRODUCTION
FUNCTIONAL REQUIREMENTS OF EARTHING SYSTEM
3.2
3.3
3.3.1
STEP POTENTIAL
3.3.2
3.4
TOUCH POTENTIAL
SOIL RESISTIVITY
3.5
EARTHING MATERIAL
3.6
3.7
45
IN SUBSTATION
45
3.8
JOINTING
48
3.9
49
3.10
3.11
CHECK FORMAT
50
CHAPTER FOUR
SWITCHYARD STRUCTURES
4.0
INTRODUCTION
4.1
54
SWITCHYARD
54
4.2
54
4.3
STORAGE
55
4.4
ERECTION
55
4.4.1
4.4.2
57
4.3
LIGHTNING MASTS
57
4.4
58
4.5
CHECK FORMAT
60
CHAPTER FIVE
BUS POST INSULATORS & BUS BARS
5.0
INTRODUCTION
62
5.1
62
5.2
FORMS OF BUSBARS
63
5.2.1
ACSR
63
5.2.2
ALUMINIUM
63
5.3
CONFIGURATION OF BUSBARS IN
OUTDOOR SUBSTATION
5.4
64
64
5.5
65
5.5.1
66
5.6
5.6.1
67
DURING ERECTION
68
5.6.2
68
5.7
69
5.8
70
5.9
CHECK FORMAT
71
CHAPTER SIX
STRINGING IN SWITCHYARD
6.0
INTRODUCTION
78
6.1
PRE-STRINGING CHECKS
78
6.2
STRINGING
79
6.3
79
6.4
81
6.5
CHECK FORMAT
84
CHAPTER SEVEN
SURGE ARRESTER
7.0
INTRODUCTION
7.1
86
86
7.2
87
7.3
88
7.4
INSTALLATION
89
7.5
89
7.6
89
7.7
91
7.8
CHECK FORMAT
92
CHAPTER EIGHT
ISOLATORS
8.0
INTRODUCTION
94
8.1
CONSTRUCTION FEATURES
94
8.1.1
SUPPORT STRUCTURE
95
8.1.2
BASE ASSEMBLY
95
8.1.3
INSULATOR ASSEMBLY
95
8.1.4
96
8.2.
OPERATING MECHANISM
96
8.2.1
96
8.2.2
96
8.2.3
97
8.3
97
8.4
ERECTION/INSTALLATIONS
97
8.4.1
STRUCTURES
97
8.4.2
BASE ASSEMBLY
98
8.4.3
INSULATORS
98
8.4.4
99
8.4.5
CONNECTING DISCONNECTOR
100
8.4.6
101
8.5
101
8.6
102
8.7
102
8.8
104
8.8.1
8.9
CHECK FORMAT
104
107
CHAPTER NINE
CURRENT TRANSFORMER
9.0
INTRODUCTION
109
9.1
CONSTRUCTION FEATURES
109
9.2
HERMETIC SEALING
111
9.3
111
9.4
INSTALLATION/ERECTION
112
9.5
114
9.6
CHECK FORMAT
115
CHAPTER TEN
CAPACITIVE VOLTAGE TRANSFORMER
10.0
INTRODUCTION
117
10.1
117
10.2
119
10.3
RECEIVING
120
10.4
UNLOADING
120
10.5
STORAGE
121
10.6
INSTALLATION
122
10.7
CONNECTION
122
10.8
125
10.8.1
125
10.8.2
DEFECT/DAMAGE
126
10.8.3
MINOR IRREGULARITIES
127
10.8.4
ERECTION
127
10.9
CHECK FORMAT
128
CHAPTER ELEVEN
POWER LINE CARRIER COMMUNICATION
11.0
INTRODUCTION
129
11.1
PLC SYSTEM
129
11.2
COUPLING EQUIPMENT
129
11.3
130
11.4
CONSTRUCTION FEATURES
130
11.5
DATA TRANSMISSION
131
11.6
TELEPROTECTION
131
11.7
CARRIER PANEL
131
11.8
EARTHING
131
11.9
132
11.9.1
OUTDOOR EQUIPMENTS
132
11.9.2
INDOOR EQUIPMENTS
134
11.10
11.11
136
PLANNED SYSTEM
11.12
137
137
11.13
139
11.14
CHECK FORMAT
141
CHAPTER TWELVE
CABLES
12.0
INTRODUCTION
143
12.1
144
12.2
144
12.2.1
145
12.2.2
145
12.3
CABLE TERMINATION
146
12.4
12.5
CHECK FORMAT
148
152
CHAPTER THIRTEEN
CONTROL AND RELAY PANELS
13.0
INTRODUCTION
154
13.1
CONSTRUCTION FEATURES
155
13.2
SIMPLEX PANEL
156
13.3
DUPLEX PANEL
156
13.4
156
13.5
ERECTION OF PANELS
157
13.6
MOUNTING ON PANELS
158
13.7
158
13.8
159
13.9
160
13.10
PANELS ACCESSORIES
160
13.11
EARTHING
161
13.12
13.13
CHECK FORMAT
162
Chapter-1
ELECTRICAL SUBSTATION
________________________________________________________________________________
_
CHAPTER
ONE
________________________________________________________________________________
_
ELECTRICAL SUBSTATION
Back to contents page
1.0
Introduction
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Generating Stations
Transmission Systems
Receiving Stations
Distribution Systems
Load Points
In all these systems, the power flow of electrical energy takes place
through Electrical Substations. An Electrical Substation is an
assemblage of electrical components including busbars, switchgear,
power transformers, auxiliaries, etc.
1.1
Functions of a sub-station:
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Load
shedding
and
prevention
of
loss
of
synchronism.
Voltage
control,
reducing
the
reactive
power
flow
by
All these tasks are performed by the team work of load-control centre
and control rooms of substations. The substations perform several
important tasks and are integral part of the power system.
1.2
A substation receives power via the incoming transmission lines and delivers
power via the outgoing lines.
Forms of Substations
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For voltage upto 11 kV, the sub-stations are either in the form of indoor
metal clad draw-out type Switchgear or Outdoor Kiosk. In indoor metal
clad switchgear, the required number of factory assembled units are
taken to site and placed in a row.
EHV, HV Substations.
Besides the main voltage levels, each substation has auxiliary AC and
DC distribution systems for feeding the various auxiliary systems,
protection systems and control systems. The reference values of
auxiliary voltage are mentioned above in in Table -1.
High voltage DC Transmission systems (HVDC) have following parts at
each end of the HVDC Transmission line.
Bipolar HVDC system has two poles, one of a positive and other
negative polarity with respect to earth. The nominal voltage + 500 kV
refers to voltage of the two DC poles with respect to earth.
The
Types of Substations
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ii)
Classification-outdoor or indoor.
a) Distribution substation
b) Switchyard in Generating Station
c) Switching substation (without power transformers)
d) Sending-end substation
e) Receiving substation
f) Factory substation
g) Compensating substation e.g. having static var compensation etc.
h) Load substation, e.g. arc-furnace substation.
Table-2 given below gives the Main Data about a typical
400/230 kV AC Substation.
Table 2: Main Data of a Typical 400/220 kV
Outdoor AC Substation
Operating Voltage
Rated current
Maximum Short-circuit current in busbar
400 kV
220 kV
2000/3150 A
2000A
40 kA
40 kA
5.75 m
2.5 m
3.50 m
2.1 m
8m
5.5 m
13 m
4m
4 IPS
4 IPS
AC Switchyard
Control Building
Civil works.
An HVDC substation has following main parts:
AC Switchyard
Converter Transformers
AC Filter banks
Valve Halls
networks are being connected where short circuit levels are in the
vicinity of maximum values specified for the network.
In Rihand- Delhi HVDC link of Powergrid one of the converters of the project
which operates as rectifier is located in the south eastern corner of UP near
Rihand STPP. The other converter which operates as inverter is located in the
western side of UP in the district Ghaziabad at Dadri which is about 50 km from
Delhi. The project also includes two electrode stations one at Chapki, about 22
km from Rihand and the other at Dhankaur, about 25 km from Dadri. The
PLCC communication system has two repeater stations along the route of the
line: one at Katra, about 240 km from Rihand and the other at Jhinjhak, about
325 km from Dadri. The project transmits the power generated at the
Rihand/Singrauli complex to Dadri from where it is further distributed to various
beneficiaries states/union territories in the Northern Region. Typical Data of
Rihand - Delhi HVDC link is given below in Table -3.
Table 3: Typical data of Bipolar HVDC Substation (Rihand - Delhi link)
1
Rated Capacity
1500 MW
Minimum power
40 MW/80 MW
Operating voltage-DC
+ 500 kV
For Performance
380-420 kV
For Rating
360-440 kV
48.5-50.5 Hz
For Rating
47.5-51.5 Hz
1.0%
For Rating
2.6%
Overload rating
DC, 400 kV
1650 MW
1650 MW
Thyristor Valves
Thyristor type
Max. Voltage per thyristor
YST 45
6.5 kV
Current Rating
12
Continuous
1568 Amp.
1725 Amp.
2539 Amp.
Converter Type
12 Pulse
13
Valve Type
Quadruple Vertically
Suspended, 4 x 96 thyristors
14
15
Cooling
16
Converter Transformer
3
Water
Type
10, 3 winding
Quantity
Rating
315/305 MVA
Tap Range
+ 14/-10
@ 1.25 %
17
Secondary Voltage
For Delhi
Delta
206 kV
Star
119 kV
For Rihand
18
19
Delta
213 kV
Star
123 kV
AC Filters
Numbers of Banks
3 per station
Numbers of Sub-banks
230 MVAR
20
21
180 mH
DC Filters
Numbers per pole
Tuning Frequencies
22
360 mH
2
12, 24 Hz
PLCC Frequencies
Data (pole & bipole)
2400 Bauds
180 mH
Repeater LAS to CU
Speech
600 Bauds
100/50 Bauds
23
24
Station Availability
Design target
99%
Guaranteed
97%
HVDC LINE
DC voltage
+ 500 kV
Configuration
25
26
27
Insulators
1.5.1
Special Features
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In order to integrate the project with the AC system and to help the
grid, a number of features have been incorporated into the project that
take advantages of the HVDC transmission. Some of these features
are
i) Power modulation
Under normal operating conditions a part of the Northern Region
Ac system remains parallel to the Rihand-Delhi HVDC project. In
case of any disturbance in the AC system e.g. caused by faults,
switching actions, the power flow on the HVDC link is modulated
to counteract the power swings. Depending upon the need, as
determined through minimum power upto the five second
overload rating of the HVDC link.
ii) Frequency control
At Rihand side, the rectifier is connected to the rest of the AC
System through two 400 kV AC lines. In case of outages of
these lines the power flow through the HVDC link is regulated to
prevent the Rihand machines from putting out of the grid and
Site Selection
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Alternate-I
Alternate-II Alternate-III
______________________________________________________________________________________________
1.0
Land
1.1
Size (Acre)
(Mtr. x Mtr.)
1.2
1.3
Agriculture/Wasteland
1.4
Development
1.5
Approximate cost
1.6
Type of soil
1.7
No. of owners
1.8
1.9
Approach
2.1
2.2
Approach road
2.3
2.4
2.5
2.6
3.0
Community Facilities
3.1
Drinking Water
3.2
Drainage
3.3
a)
Post Office
b)
Telephone
c)
Telex
3.4
Market
3.5
Security
3.6
Amendability
3.7
3.8
Availability of water
3.9
Others
1.6.1
Land Acquisition
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is
obtained
from
the
competent
authority
for
the
required. Land being the state subject, acquisition for the sub-station
land is carried out through land acquisition deptt. of the concerned
state govt.
Brief summary of Land Acquisition Process is given below
1.6.2
taking
into
consideration
POWERGRIDs
Spot verifications
entitlement
1.6.3
This is the principal law dealing with acquisition of private land by the
state
for
public
purpose.
Progressive
liberalisation
and
Annexure-2
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R&R ACTIVITY
(PARALLEL ACTIVITY)
__________15 DAYS
SECTION 11- AWARD BY COLLECTOR
2 MONTHS
__________1 MONTH
PUBLIC CONSULTATION
SOCIO-ECONOMIC SURVEY
LINK
BY POWERGRID OR
OUT SIDE
AGENCY
SECTION 4- PUBLIC NOTIFICATION
___________ 2 MONTHS
SUBMISSION OF CASE TO STATE GOVT. FOR ACQUISITION BY POWERGRID
1.7
Outdoor Switchyard
Busbars
Transformers
Insulators
Power cables
11/ 33 kV Switchgear
33 kV Outdoor Switchgear
11 kV Indoor Switchgear
LT Panels
Battery room and
Mechanical, Electrical
Protection system
SCADA(Supervisory
Telephone system
CTs, CVTs
Protective Relays
Circuit breakers
Computer/Microprocessors,
Data collection
Acquisition System)
Man-machine interface
1.8
i)
Circuit Breakers
Circuit Breakers are the switching and current interrupting
devices. Basically a circuit-breaker comprises a set of fixed and
movable contacts. The contacts can be separated by means of
an operating mechanism.
The circuit
Isolators
Isolators are disconnecting switches which can be used for
disconnecting a circuit under no current condition. They are
generally installed along with the circuit breakers. An isolator
can be opened after the circuit breaker. After opening the
isolator, the earthing switch can be closed to discharge the
trapped electrical charges to the ground.
iii)
Surge Arresters
Surge Arresters divert the over voltages to earth and protect the
substation equipment from over voltage surges.
v)
Busbars
Busbars are either flexible or rigid. Flexible busbars are made
of ACSR conductors and are supported on strain insulators.
Rigid busbars are made up of aluminium tubes and are
supported on post insulators.
vi)
Galvanised
Voice communication
b)
Data transmission
c)
Protection signalling
d)
Control signalling
The
Each
Equipment
Function
No.
1.
Bus-bar
2.
Circuit-breakers
Automatic
switching
during
normal
or
no-load
condition
abnormal
conditions.
3.
Isolators
Disconnection
(Disconnectors)
4.
Earthing Switch
5.
Current
Transformer
protection.
Voltage
Transformer
protection.
Lightning Arrester
(Surge Arrester)
voltage to earth.
Shunt reactor
6.
7.
8.
under
for
safety,
loads.
9.
Series Reactors
10.
Neutral-Grounding
Reactors
11.
Coupling capacitor
12.
Line-trap
13.
Shunt capacitors
14.
15.
Series capacitors
16.
Substation
Earthing
(Grounding)
System
-Earth mat
-Earthing spikes
-Earthing risers
17.
Overhead earth
wire shielding or
lightning strokes.
lightning Masts.
18.
maintenance.
-for switchyard
-buildings
-roads, etc.
19.
Protection System
-protection relay
panels
-control cables
-circuit-breakers
-CTs, VTs, etc.
20.
Control cabling
21.
Power cables
22.
PLCC system
current system
-line trap
-coupling capacitor
-PLCC panels
23.
Fire fighting
system
room.
-water spray
system
-fire protection
control panels,
alarm system
-water tank and
spray system
24.
Cooling water
system(HVDC)
substation.
-coolers
-water tank
-piping
-valves
25.
Auxiliary stand by
power system
auxiliaries.
-diesel generator
sets
-switchgear
-distribution
system
26.
Telephone, Telex
system,
Microwave
system
1.9
Substation
Single busbar
Ring bus
Scheme
Application
No.
1.
Single bus-bar
Remarks
Cheapest
voltage substations
fault
-
In case of maintenance of
circuit breaker, associated
feeder has also to be shut
2.
Duplicate Bus
down
Costlier than single bus
During
maintenance
or
Buses
are
sectionalised
coupler
sometime
&
the
bus
breaker
is
Double
and
Transfer
buses
Additional
flexibility
for
operation
Bus
4.
Breaker
&
half scheme
a Important
400
kV -
substations
the station.
Uses three breakers for two
circuits
Higher costs
Suitable
for
those
5.
Mesh System
Used for large substations having many incoming and outgoing circuits.
Costlier
Gives
good
operational flexibility
-
Suitable
where
no.
of
Construction/Erection Drawings
Back to contents page
Annexure-3
Back to contents page
A.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Plumbing details
22.
23.
Finish schedule
24.
Colour scheme
25.
B.
DG Set Building
1.
2.
3.
4.
5.
R/F details.
6.
7.
C.
1.
2.
3.
4.
5.
6.
7.
D.
1.
2.
3.
4.
E.
1.
2.
F.
Shunt Reactors
1.
2.
G.
Auto Transformer
1.
2.
3.
4.
H.
1.
2.
3.
4.
I.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
J.
Structural arrangement
1.
2.
3.
4.
a)
CT
b)
CVT
c)
LA
d)
e)
Isolator
f)
Wave Trap
g)
Circuit Breaker
5.
a)
CT
b)
CVT
c)
LA
d)
e)
Isolator
f)
Wave Trap
g)
Circuit Breaker
6.
a)
Equipment Structure
b)
Gantry Structure
7.
8.
9.
10.
11.
12.
Sump pit
Master Layout
1. Plan
2. Electrical layout
3. Sewerage layout
4. Plumbing layout
5. Layout of drains and road.
B.
1.
Architectural Drawings
2.
Structural details
3.
Foundation Details
C.
4.
5.
Structural Details
6.
Services
D.
Administrative Building
7.
8.
Structural details
9.
Services
Annexure-4
Back to contents page
Sub-Station Drawings
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
DSLP calculation
11.
12.
13.
a)
Earthmat layout
b)
c)
Bill of Quantity
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
B.
1.
2.
Outline general arrangement drg. of control cabinets and their foundation plan
and separate drawing showing component layout.
3.
4.
Interrupter insulator, insulator & insulator for grading capacitor showing clearly
the shed profile and parameters.
5.
6.
7.
8.
9.
10.
Wiring diagram
11.
12.
13.
14.
a)
b)
C.
245KV Isolator
1.
2.
3.
4.
5.
6.
Loading data.
a)
b)
GA of support insulator
7.
8.
9.
10.
11.
Schematic drawings.
12.
13.
14.
D.
1.
2.
3.
4.
5.
6.
Magnetisation curve.
7.
Name plate.
8.
9.
10.
11.
E.
1.
2.
3.
4.
5.
6.
7.
8.
9.
F.
1.
2.
Foundation details.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Drawing of Insulator
14.
15.
G.
1.
2.
3.
4.
5.
2.
3.
4.
Foundation details.
5.
6.
7.
8.
9.
Cable schedule.
11.
Relay settings.
12.
Chapter-2
SWITCHYARD CIVIL WORKS
CHAPTER
TWO
2.0
Introduction
Back to contents page
pillars. Grid lines are marked on the land to fix the direction &
orientation of various civil structures with reference to some fixed
bench mark on the site. These gridlines help in implementing the
erection, orientation and layout of foundations for various equipments &
control room building which is later on helpful in laying out the other
equipments and structures on the land.
2.1
Soil Investigation
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Engineering
department
at
Corporate
Centre
prepares
the
Levelling
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iii) Before starting the levelling works the marked area of switchyard is
cleaned. Any crop, bushes, trees, shrubs and structure that may
cause hindrance or that are undesired are cleared from the yard
area.
iv) Any drain, telephone line, building structure is also removed from
the switchyard area, to a nearby suitable place.
v)
Now spot levels will have to be taken in the yard area before
making an assessment for the levelling i.e. for assessing the
requirement of soil for low level areas and cutting of soil from high
level area to bring the whole yard area to a normal formation level.
ix) Sometime in hills or in rocky soil, we may have to go for blasting the
earth at higher levels. The blasting is done in the specified manner.
All safety precautions should be taken while blasting so as to avoid
any injury/loss of life and property. The explosive material used for
blasting should be handled very carefully.
explosive material for blasting, one should take care such that the
earth excavated/hole created by blasting is upto/very near the
desired ground level.
x) The levels in the entire area (after finishing the levelling work)
should be taken and checked up with the desired formation level.
Final dressing up and finishing should be done in case if levels are
not found satisfactory. The care should however be taken during
compaction. Measurement for levelling work (i.e. excavation &
filling) is a cumbersome process and it should be done strictly as
per the specifications. All the level records must be noted in field
levelling book duly signed by the concerned personnel of contractor
of site. The drawings of level before starting the levelling and then
final levels should be maintained. The measurements should be
recorded very carefully as per the technical specifications. Care
should be taken that with the movement of trucks, dozers etc. any
other structure in the vicinity is not affected or uprooted.
2.3
Foundations
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ii)
Cable trenches
iii)
Equipment in switchyard
2.4
i)
Their transportation,
iii)
iv)
i)
ii)
iii)
iv)
v)
vi)
vii)
All metal parts inside the trench are connected to the earthing
system.
x)
Trench wall should not foul with the foundations. Suitable clear
gap is maintained.
xi)
A slope of 1/500 is provided in the trench bed along the run and
1/250 perpendicular to the run or as specified.
xii)
xiii) All the inserts exposed surfaces are be brushed with metal wire
brushes.
xiv) Cable supports are welded at the right level and painted with the
specified paint.
xv)
All cable trenches are cleaned after the cable trench work is
completed.
2.6
i)
ii)
iii)
iv)
v)
vi)
Cover slabs are placed over the cable trenches after the cables
have been laid.
vii)
The cover slabs over cable trench are joined with cement mortar
and generally the tenth cover in a line is kept free from joining
with provision of lifting hook. This is done so that the covers can
be removed for regular inspection of cable trenches during
maintenance.
2.7.1
Anti-weed Treatment
Back to contents page
i)
ii)
After all the structures and equipments have been erected and
accepted, and soil sterilisation (as specified) is complete, the site
should
be
maintained
to
the
lines
and
levels
and
Micro Levelling
Back to contents page
i)
ii)
iii)
iv)
The heavy vehicles like cranes, trucks and other transport modes
move in the switchyard area. This movement causes a change in
the switchyard level causing lot of undulations in the earth level.
The earth that was earlier levelled now again requires some fine
levelling to bring it back to original finished desired level.
v)
This process of removing the surplus earth and filling it at the low
lying areas so as to maintain one level is done after completion of
various works in switchyards.
compacted.
vi)
vii)
i)
ii)
iii)
The metal stacks are placed at a designated place and these are
measured and recorded before actually spreading in the
switchyard metal is spreaded in the layers of 100 mm.
DOS DONTS
&
SPECIAL PRECAUTIONS
2.8
admixture is batched in its own batch and added to the mixing water
separately before discharging into the mixer.
vii) The water-reducing set-retarding admixture if used should be of
approved brand
viii)The
water
roofing
cement
additives
shall
be
used
as
xii) Wherever earth mats are crossing the cable trench suitable U
bends of MS rounds should be placed below the trench raft before
concreting.
xiii)A separate sump should be constructed for curing the cover slabs.
xiv)The cover slab should be kept in water sump for a period of about
10 days for curing.
xv) Due care should be taken so as not damage any foundation
structure or equipment during rolling/compaction.
xvi)The gravel should be allowed to come from one or two approved
quarries where the similar gravel availability is possible.
xvii)The stone should be hard, coarse and it should not be flat.
xviii)The quantity required to fill up a measured area should be
ascertained actually.
CHECK FORMAT
2.9
Check Format
Back to contents page
1.
Yes/No
2.
Yes/No
3.
Yes/No
4.
Yes/No
5.
Yes/No
6.
7.
Yes/No
8.
Nosing angles and inserts for fixing cable supports have been Yes/No
provided in trench wall
9.
Yes/No
10.
Required water stoppers at the specified trench length has been Yes/No
provided
11.
Yes/No
12.
U bends have been provided in cable trenches where these cross Yes/No
the earth mats.
13.
Yes/No
14.
Yes/No
15.
All materials like sand, cement, metal, foundation bolts etc. are Yes/No
available with adequate T&P before start of foundation activities
16.
Cable trench cover slabs being cast on special platform and with Yes/No
proper shuttering
17.
Yes/No
18.
When placed on trenches (after cable laying etc.) joints have been Yes/No
sealed
19.
For transformer & shunt reactor foundations pylon supports have Yes/No
been provided by the concerned agency
20.
Yes/No
21.
Rail and sleepers have already been procured before start of Yes/No
concreting at site
22.
All cable trench work, backfilling and cable trench cover slabs have Yes/No
been provided
23.
Yes/No
24.
Site is cleared from any construction material and power cables and Yes/No
all T&P has been removed from site
25.
Microlevelling work is being done satisfactorily and the desired site Yes/No
level is achieved
26.
Earth required for low lying area is being cut from high level areas
Yes/No
27.
Yes/No
28.
Yes/No
29.
Yes/No
30.
Yes/No
31.
Yes/No
32.
Proper level marks for spreading and measurement of metal have Yes/No
been provided
33.
CHAPTER-3
SWITCHYARD EARTHING
___________________________________________________________________________
CHAPTER
THREE
___________________________________________________________________________
SWITCHYARD EARTHING
Back to contents page
3.0
Introduction
Back to contents page
3.2
switchyard area and the protective relay equipments operate satisfactorily. For major
switchyards and substations in India, this limiting value of earth resistance (Ra) is
taken to be less than 0.5 ohm.
ii)The grounding conductor material should be capable of carrying the maximum
earth fault current without overheating and mechanical damage. The maximum fault
level in the 400 KV system has been estimated to be 40 kA and this value of fault
current is used in the design of earth mat for the 400 KV substation.
iii)All metallic objects which do not carry current and installed in the substation such
as structures, parts of electrical equipments, fences, armouring and sheaths of the
low voltage power and control cables should be connected to the earthing electrode
system.
iv)Mechanical ruggedness of the ground conductor should be ensured.
v)The design of ground conductor should take care such that whenever a fault
occurs in substation, fault current flows through the faulty circuit to the connecting
electrode.
3.3
3.3.1
Step potential
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Touch potential
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The potential difference between a step and the tip of the raised hand
touching a substation structure during the flow of the earth fault current
through the latter is known as touch potential.
The step potential and touch potential depend upon the following
aspects:
3.5
Following Table gives the typical size and materials required for
different earthing items in the substation:
Table -1: Typical sizes of materials used for Switchyard Earthing
Sl. No.
1.
Item
Size
Material
Mild Steel rod
3.
4.
G.S. Flat
Galvanised Steel
Galvanised Steel
G.S. Flat
Galvanised Steel
40 mm dia
Mild Steel
3000 mm
long
6.
3000 mm
long
Galvanised Steel
7.
25 x 3 mm
Galvanised Steel
GS flat
8.
3.6
Mild Steel
MS flat
i)
ii)
iv)
v)
vi)
vii)
at an
interval of 30 mtrs. The M.S. flat is finally painted with two coats
or Red oxide primer and two coats of Post Office red enamel paint
or of specified material.
viii) In isolator the base frame is connected to the earth mat.
The following Table-2 gives the various parts required to be earthed
alongwith their method of connection
Apparatus
Parts to be
Method of connection
Earthed
1.
Support of bushing
insulators, Lightning
base plate
of
conducting
connection
to
structures,
non-
connect
Arrester
mesh
via
separate
conductor
2.
Weld
the
framework
relay panels
switchgear and
separately
cabinets
mounted
of
each
board
and
High-voltage
Breakers
4.
Isolator
Circuit Operating
mechanism,
frame
of CB to earthing system
Isolator
isolator
base
frame,
(frame),
operating
mechanism
earth.
bedplate.
5.
Surge Arrester
Lower
point
6.
Potential
CVT
tank.
Transformer/CVT
neutral,
winding
phase
lead
stipulated by the to
7.
Current Transformer
case
with
flexible
copper
designers)
conductor.
Secondary
Connect
winding and me
tal case
secondary
winding
to
Power transformer
Transformer
Connect
the
earthing
bolt
on
tank
9.
Fencing
Alternate
Water tanks
Lightning
provided
12.
Shunt Reactor
Tank
3.8
Jointing
Back to contents page
i)Earthing connections with equipment earthing pads are bolted type. Two bolts are
provided for making each connection. Equipment bolted connections, after being
checked and tested are painted with anti-corrosive paint/compound of specified
material.
ii)Resistance of Joint should not be more than the resistance of the equivalent length
of the conductor.
iii)All ground connections are made by electric arc welding. All welded joints are
allowed to cool down gradually to atmospheric temperature before putting any load
on it. Artificial cooling is not allowed.
iv)Each earthing lead from the neutral of the power transformer/reactor is directly
connected to two pipe electrodes in treated earth pit (as per IS) which in turn, are
buried in Cement Concrete pit with a cast iron cover hinged to a cast iron frame to
have an access to the joints. All accessories associated with transformer/reactor like
cooling banks, radiators etc. are connected to the earthing grid at minimum two
points.
v)Earthing terminals of each lightning arrester & Capacitor Voltage Transformer is
directly connected to rod earth electrode which in turn is connected to station
earthing grid.
3.9
DOS DONTS
&
SPECIAL PRECAUTIONS
3.10
be supported by suitable
CHECK FORMAT
3.11
Check Format
Back to contents page
1.
2.
All items have been checked with the packing list, MICC, Yes/No
Challans, GR etc.
3.
4.
5.
6.
7.
8.
9.
Earth grid has been extended beyond 2000 mm from the Yes/No
switchyard fencing towards outside.
10
11
12
Metallic pipes, conducts and cable tray sections for cable Yes/No
installations are bonded & then connected to earthing
conductor at regular interval
13
14
15
16
Yes/No
17
18
For transformer and shunt reactor earthing, earth pits of 3-4 Yes/No
m depth with specified sized GI pipe & specified quantity of
salt and coke have been provided.
19
Sheath & armour for single core power cable have been Yes/No
earthed at switchgear end.
20
21
22
23
24
25
In case the values are not within the specified limit, water Yes/No
has been poured in earth pits to bring the earth resistance
within the specified range
Yes/No
CHAPTER-4
SWITCHYARD STRUCTURES
___________________________________________________________________________
CHAPTER
FOUR
___________________________________________________________________________
SWITCHYARD STRUCTURES
Back to contents page
4.0
Introduction
Back to contents page
4.2
ii)
iii)
iv)
4.3
Storage
Back to contents page
i)
ii)
iii)
iv)
In case the store building is not ready, the material may be kept
tents with adequate security.
4.4
Erection
Back to contents page
4.4.1
ix) The lattice structure are used for various equipment erection in the
switchyard like circuit breaker, current transformer, CVT and surge
arrester.
x) Proper care in horizontal levelling of these lattice structure is taken
by using water level/spirit level. Even dumpy level/theodolyte may
also be used for good accuracy.
xi) To maintain the proper level necessary shims are inserted in pipe
works.
xii) The beam erection work of tower is carried out at the ground by
assembling various members preferably in two parts.
xiii)The assembled beam is lifted either by crane or by chain pulley
block. Even winch machines can also be used for this purpose.
xiv)The assembled beam is lifted slowly and carefully.
xv) One side of the beam is tightened first with the gantry structure on
one side. For finer adjustments winch machines can be used. This
side of assembled beam is fixed to the tower by proper sized bolts,
nuts & washers.
xvi)All the support structure for various equipments should be levelled
horizontally with water/spirit levels.
4.4.2
iii) This can be checked with the spirit level and shims can be used to
fill up the gap and to maintain the proper horizontal level.
iv) Necessary care is taken during pipe structure erection so that no
damage is caused to the threads of the foundation bolts.
v) The persons doing erection of pipe structure should use the safety
measures like helmets and safety belts etc.
4.3
Lightning Masts
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Lightning masts are the highest angle iron structures in the switchyard.
These are designed in the switchyard keeping in view the approved
switchyard bays. The erection procedure of Lightning Masts is similar
to that of tower and gantries.
DOS DONTS
&
SPECIAL PRECAUTIONS
4.4
ix) 2-3 threads of bolts should be exposed after tightening the nuts for
punching purpose.
x) Proper sized/bolts/nuts and pack washers should be used in
erection.
xi) After the completion of tower erection, proper tightening is to be
done. Before carrying out the final punching it must be ensured that
proper sized spring washers are provided.
xii) During erection, it should be seen that brazings should be properly
erected i.e., outer face of the member should always be at top so
that water does not stager on the members (water gate). Also,
members should not be over tensioned while carrying out the
erection.
xiii)Proper lifting arrangement of 4-5 MT capacity should be used
during erection works.
xiv)Proper sized spanners (box and ring type) as well as DE spanners
should be used.
xv) Poly-propylene ropes of 18/20/25 mm dia of about 100 m/as per
requirement length each may be used. The ropes should be
checked before use so as to avoid any breakage during works.
xvi)Steel rope of 3/8 dia of required length should be used with winch
machine.
xvii)D-shackles of 2 to 20 MT of different sizes should be used.
xviii)Single sheave and double sheave pulleys should not be less than
5 MT capacity. These should be checked for their smooth rotation
and locked during use on works.
CHECK FORMAT
4.5
Check Format
Back to contents page
1.
All items have been checked with the packing list, MICC, Yes/No
Challans GR etc.
2.
3.
Yes/No
4.
5.
6.
All pipes have been checked and found straight w.o. any bends Yes/No
or damage.
7.
8.
Proper tags depicting the size, quantity code no. and supplier Yes/No
name etc. have been written/inscripted on the tags tied on the
bags.
9.
10.
All lattice members are available (as per drawings) before start Yes/No
of erection.
11.
12.
13.
Assembled beam (of gantry structure) is being lifted with crane Yes/No
for erection with proper safety.
14.
Yes/No
15.
16.
2-3 threads of bolts are exposed out after tightening the nuts for Yes/No
punching purpose.
17.
Proper sized bolts/nuts and pack washers are used in tower Yes/No
erections.
18.
Yes/No
CHAPTER-5
BUSPOST INSULATORS & BUSBARS
___________________________________________________________________________
CHAPTER
FIVE
___________________________________________________________________________
BUS POST INSULATORS & BUS BARS
Back to contents page
5.0
Introduction
Back to contents page
ii)
iii)
Indoor busbars
Forms of Busbars
Back to contents page
5.2.1
ACSR
Back to contents page
Aluminium
Back to contents page
5.3
Cost
Higher because
Lower
Larger
requirement
Number of support
- More numbers
- Less numbers
structures
- Simple
- Complex
i) The items should be checked with the packing list, MICC, Challans
GR etc.
ii) In case of any discrepancy from the above documents/LOA the
same may be intimated to the manufacturer at the earliest.
iii) Any type of damage to the panels during transportation or any
missing items should also be brought to the notice of the panel
supplier.
iv) All materials and packages are to be carefully opened and verified
for damages and shortages, if any. These shortcomings have to be
The insulator have alternate long and short sheds with aerodynamic
profile.
i)
Every bolt should be provided with a steel washer under the nut
so that part of the threaded portion of the bolts is within the
thickness of the parts bolted together.
ii)
iii)
All bolts and nuts should be made up of steel with well formed
hexagonal heads forged from the solid and hot dip galvanised.
The nuts should be good fit on the bolts and two clear threads
should show through the nut when it has been finally tightened
up.
5.5.1
a)
Type
Solid core
Solid core
b)
420
245
c)
680
460
+ 1425
+ 1050
e)
+ 1050
1000
1000
320 (Min.)
156 (Min.)
800
800
h)
i)
As per IEC-273
j)
3650
2300
k)
P.C.D
Top (mm)
127
127
Bottom (mm)
300
254
Top
Bottom
Top
M16
M16
Bottom dia
18
18
Heavy(III)
Heavy(III)
l)
m)
n)
No. of bolts
IEC-815
o)
10500
6125
If not,
iv) To ensure the circular cross section of the tube at the place of
bending the tube should be filled with smooth sand, well compacted
throughout the length of the tube and the ends should be plugged..
v) Care should be taken such that the tube is in one plane only even
after bending.
5.6.2
i)
ii)
iii)
Both the tubes to be welded are kept in a plane and in the same
axis.
iv)
v)
vi)
vii)
viii) After putting the pieces and welding sleeve in position 12 mm dia
holes are to be drilled at 100 mm intervals.
ix)
Aluminium rods of specified length and dia with one end counter
shunk are inserted through these holes.
x)
xi)
xii)
xiii) Milli volt drop tests for testing the joints should be performed in
the field.
xiv) All other tests as given in the FQP should also be performed.
xv)
If any of the joints are not successful in the test, those joints are
to be re-done.
5.7
DOS DONTS
&
SPECIAL PRECAUTIONS
5.8
i)In Aluminium tube the welding joint should not be at the centre. It
should be between support and 1/3 distance of the span.
ii)Dust free atmosphere is to be maintained at the place of welding.
iii)Check that proper alignment for complete aluminium tube is
achieved and verified before any welding is done.
iv)The welds in the Aluminium tube should be kept to the minimum and
there should not be more than one joint in the tube in any span length.
v)No inflammable material should be present around the work spot.
vi)While welding work is under progress, ensure the argon gas flow
along with the arc and also as long as the weld metal is red hot. This is
to prevent oxidation of the weld metal because of exposure to oxygen
in the atmosphere.
vii)The shed profile should meet requirements of IEC-88815 for the
specified pollution level.
viii) Welding of Aluminium tube at site should be done by adopting an
approved welding procedure and employing a qualified welder.
ix) Welders
employed
for
5.9
Check Format
Back to contents page
1.
2.
All items have been checked with the packing list, MICC, Challans Yes/No
GR etc.
3.
After unloading the visual inspection of the packings has been Yes/No
carried out along with the erection contractor and preferably with
CHECK FORMAT
5.
Porcelain of BPI is free from lamination, cavities and other flaws Yes/No
or imperfections.
6.
Glazing of the Porcelain is uniform and free from blisters, burrs Yes/No
and other defects.
7.
Every bolt has been provided with a steel washer under the nut.
Yes/No
8.
9.
Yes/No
10.
11.
12.
Yes/No
13.
Care is taken so that not more than one joint is provided in one Yes/No
span length
14.
Yes/No
15.
16.
Yes/No
erection.
17.
Yes/No
18.
BPI clamps for holding Aluminium tube have been erected as per
Yes/No
19.
Yes/No
20.
Care has been taken to maintain circular cross section of tube at Yes/No
the place of bending by filling tube with smooth sand, well
compacted in the entire length & ends plugged.
21.
Care has been taken so that pipe is in one plane after bending.
Yes/No
Annexure - I
QW-482 WELDING PROCEDURE SPECIFICATION (WPS)
SECTION IX, ASME-1986
_____________________________________________________________
Joints (QW-402)
Joint Design :
Backing
_____________________________________________________________
Base Metals (QW-403)
P.No. 23, Group No. SB221 to P No. 23, Group No. SB 221
Specification type and grade
Thickness Range
_____________________________________________________________
Filler Metals (QW-404)
F. No. 23
Specification No. : (SFA) 5.10
AWS No. ER 4043
Size of filler metals :
_____________________________________________________________
_____________________________________________________________
Positions (QW-405)
Position of groove
Welding progression
_____________________________________________________________
Preheat (QW-406)
Preheat temperature min.
Interpass temperature max.
Preheat maintenance
_____________________________________________________________
Post weld heat treatment (QW-407)
Temperature range
Time range
____________________________________________________________
Gas (QW-408)
Shielding gas
Percent composition (mixture)
Flow rate
Gas backing
Trailing Shielding gas composition
_____________________________________________________________
_____________________________________________________________
Electrical characteristics
Current AC or DC
Amps (Range)
Tungston electrode size and type
Mode of metal transfer for GMAW
Electrode wire feed speed range
_____________________________________________________________
Technique (QW-410)
String or weave bead
Orifice or gas cup size
Initial and interpass cleaning
Method of back gauging
Oscillation
Contact tube to work distance
Multiple or single pass (per side)
Multiple or single electrode
Travel Speed (Range)
Peening
Other
_________________________________________________________________
Weld
Process
Filler Class
Metal dia
Current
Voltage
Others
Layer
Range
Type
Amp
Polar
Range
Travel Speed
Annexure - II
DATA - FORMS
Filter Metal (QW-404) Spec. No. _________ Glass No. _________F No. _________
Other _____________________________
Position (QW-405) (1G, 2G, 6G) ________________________________________
Gas (QW 408) Type _______________ % Composition _____________________
Electrical Characteristics (QW 409) Current _________________ Polarity _______
Weld Progression (QW-410) __________________________________________
Other _____________________________________________________
For Information Only
Filler Metal Diameter and Trade Name _________________________
Submerged Arc Flux Trade Name _________________________
Gas Metal Arc Welding Shield Gas Trade Name _______________________
Macro Test-Fusion
Appearance -Fillet Size________________________ in Convexity in or
Concavity _________ in ______________
Test conducted by ____________________ Laboratory - Test No. _______
We certify that the statements in this record are correct and that the test welds were
prepared, welded and tested required by the Code.)
NOTE: Any essential variables in addition to those above shall be recorded.
CHAPTER-6
STRINGING SWITCHYARD
___________________________________________________________________________
CHAPTER
SIX
___________________________________________________________________________
STRINGING IN SWITCHYARD
Back to contents page
6.0
Introduction
Back to contents page
Stringing
Back to contents page
suspension
structure
the
conductor
is
strung
through
suspension clamps.
vii) Spacers are provided between twin conductors after final sag is
completed.
6.3
The following Tools and Plants and Line material is required while
stringing in substation switchyard.
Single sheave pulley (open type)
4 Nos.
2 Nos.
1 No.
1 No.
6 Nos.
Wire Cutter
1 No.
100 m or as
Hydraulic/manual compression
machine of 100T capacity with die sets
desired
D -Shackle
8 nos.fs
16 mm dia
1 set
each
As per
- do
- do
- do
reqmt.
Single suspension fittings
Double tension fittings
120 kN porcelain/glass insulators
for suspension fitting
-
do Spacers
(Bundle spaces and/or Rigid spacers)
do -
DOS DONTS
&
SPECIAL PRECAUTIONS
6.4
should
be
tightened
properly.
Live
metal
6.5
CHECK
Check Format
FORMAT
Back to contents page
1.
Towers are tightened properly and all the members, Nut/Bolts Yes/No
are complete in no. and size.
2.
3.
Conductor
is
checked
continuously
during
stringing
in Yes/No
5.
6.
7.
8.
9.
All fittings have been assembled at ground and all components Yes/No
are OK.
10.
11.
Insulators have been checked for any cracks/damage and care Yes/No
has been taken that insulators are not broken during lifting.
12.
Care has been taken so that conductor while pulling is not Yes/No
damaged.
13.
Proper sag and tension have been maintained as per the day Yes/No
temperature and sag tension chart
14.
Subconductors
of
each
phase
are
being
tightened Yes/No
All nuts & bolts of jumper fittings have been tightened properly.
Yes/No
16.
Yes/No
17.
18.
Yes/No
19.
20.
In both suspension and double tension fitting the split pin have Yes/No
been splitted properly.
21.
22.
In case of tension fitting dead end joint dimensions before & Yes/No
after the compression are checked and recorded.
23.
CHAPTER-7
SURGE ARRESTER
___________________________________________________________________
CHAPTER
SEVEN
SURGE ARRESTER
Back to contents page
7.0
Introduction
Back to contents page
Surge Arrester is a device designed to protect electrical equipments
from high voltage surges and to limit the duration and amplitude of the
follow current. Surge arresters are used to protect Power System
Installations and equipments against lightning overvoltages also.
Generally arresters are connected in parallel with the equipment to be
protected, typically between phase and earth for three phase
installations.
The main element of a surge arrester is the Non-Linear Resistor, the
part of the arrester which offers a low resistance to the flow of
discharge current thus limiting the voltage across the arrester terminals
and high resistance to power frequency voltage, thus limiting the
magnitude of follow current.
There are 2 types of designs available for EHV Surge-Arrester. These
are Conventional gapped Surge-Arrester (Value Type) and Metal Oxide
Surge-Arrester.
Such
microstructures
render
extreme
non-linear
increases
and
shifts
operating
pont
momentarily
for
Las are packed vertically on sturdy wooden case. For reasons of fragile
porcelain, care should be taken while unpacking, handling and installation
so as to avoid impact with hard surface.
(ii)
(iii)
At site the Surge Arrester should e stored in the original packing case and it
should also be ensured that boxes are kept in the original vertical condition.
(iv)
While taking out of the cases too, Arrester units should be placed in upright
position, the porcelain sheds facing down.
(v)
(vi)
7.4
Installation
Back to contents page
i)
(ii)
(iii)
(iv)
(v)
Fix base plate with 4 bolts (if it was not already fixed) to LA bottom.
(ii)
(iii)
Fix the Surge Counter mounting bracket alongwith one of the base insulator
to the structure.
(iv)
(v)
Lower the Arrester unit and use base insulator stud \ bolt to guide it in place.
(vi)
(vii)
(viii)
Connect the stud at the back of Surge Counter to base plate by the
connecting link.
(ix)
When surge counter is not in use, base plate should be positively connected
to earth.
7.6
(ii)
(iii)
Fix the corona ring to the top of the top unit / middle unit using
the same bolts.
(iv)
Loosen and remove 4 bolts from top of the bottom unit (& Middle
unit in case of 3 stack LAs).
(v)
(vi)
Lower the top unit to the top of bottom unit (or middle unit in
case of 3 stack LAs) by guiding the stud and keeping
intermediate plate in between.
(vii)
Fix the units in place. (In case of 3 stack LAs fix the top & middle
unit to bottom unit as described above.)
(viii)
(ix)
(x)
Fix the Surge Counter mounting bracket with one of the bolts.
(xi)
(xii)
(xiii)
(xiv)
Fix surge counter on the bracket and connect the stud at the
back of the surge counter to the base plate.
(xv)
(xvi)
DOS DONTS
&
SPECIAL PRECAUTIONS
7.7
Slack span stringing from dead end tower to the gantry should
be completed before taking up of the erection of line Arrester.
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)
CHECK FORMAT
7.8
Check Format
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1.
Yes/No
2.
Yes/No
3.
Challans GR etc.
After unloading the visual inspection of the packings has been
Yes/No
Yes/No
5.
Yes/No
6.
7.
8.
9.
10.
11.
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
12.
Yes/No
mat.
___________________________________________________________________
CHAPTER
EIGHT
___________________________________________________________________
ISOLATOR
CHAPTER-8
8.0
Introduction
ISOLATOR
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Construction features
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Support Structure
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Base Assembly
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Assembly
with
drive
arrangement
and
interlocking
ii) Stoppers are provided in both ends to control the travel of Moving
Blades in both close and open position of isolator.
iii) Complete base assembly and other components are duly
galvanised
iv) Base assemblies are supplied with
a) Inter Post coupling pipe assembled and aligned condition
b) Inter-Lock arrangement in set condition
c) Levers are assembled with pins, friction
washers,
brass
Insulator Assembly
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Operating Mechanism
terminal
blocks
made
of
highly
non-inflammable
movement by
Erection/Installations
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8.4.1
Structures
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v) Check for level at the top of the structure in both directions by using
spirit levels. If required give shims below the base plate of structure
and tighten the nuts.
vi) All other structures should be assembled in similar way
8.4.2
Base Assembly
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Insulators
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i)
ii)
hook and placed over the base assembly by ensuring the top 4
holes position.
iii) Without removing the hook align the holes and fix all bolts.
iv) The level of top surface of insulator should be checked by spirit
level/plumb and if necessary the shims should be inserted below
the bottom flange of the insulator or/and between two insulator unit
flanges .
v)
Now rotate the shaft assembly & check for the rotation of insulator
& its eccentricity.
vi) The same procedure is to be repeated for the other side of same
pole also
vii) In the same way
i)
ii)
iii)
Lift the Male Assembly by using proper sized rope and place it
over the insulator above corona ring.
iv)
Without removing the rope align the holes and fix the screws.
v)
vi)
viii) After achieving the entry check for centre line of Male and Female
in both directions.
ix)
x)
xi)
8.4.5
Connecting Disconnector
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i)
ii)
iii)
Align the fixing hole and bolt them together to achieve desired
tightness.
iv)
Ensure that the mounting channel on the drive and the structure
are matching.
v)
Level the box by placing the spirit level on output shaft flange in
two directions.
vi)
vii)
viii)
ix)
x)
xi)
Weld
the
vernier
flange
properly
keeping
the
flange
xiii) Before energising the circuitry, interlock wiring and control wiring
should be checked by multimeter (as per schematic drawings)
8.4.6
A hinged panel on the right hand side of the cabinet carries the
electrical controls for operation of the mechanism. Controls for normal
operation are mounted on the front of the panel and are accessible
immediately the outer cabinet door is opened
These comprise :
i)
ii)
8.5
iii)
iv)
Heater/Light Switch
i)
ii)
will
iv)
The hold on contact of closing contactor will now be closed thereby retaining the supply after the push button is released.
v)
vi)
vii)
The isolator will start to close, and at the end of the closing
operation, limit switch for closing will open then de-energising the
closing contactor.
8.6
i)
After single pole trial with motor keep that pole in closed
condition
ii)
Fix other two poles also in closed condition (set the stopper
screws)
iii)
iv)
Check and set the Tandem, pipe length on the floor itself
v)
Lift the Tandem pipe by using proper rope and fix one side first
by using suitable anti friction washers, brass washers and split
pins.
vi)
vii)
viii)
8.7
Repeat this process for the other poles ('Y' & 'B')
i)
ii)
Take the Earth fixed contact assembly and fix it with the Hamper
Assembly by using proper sized Bolts as per General Assembly
Drawings. The above assembly can be carried out before
installing the Hamper Assembly over the insulator.
iii)
Lift the Earth Blade Assembly by using rope and fix it with base
assembly using the middle set of mounting holes to hold the
assembly in place.
iv)
v)
vi)
viii) Tighten all fixing bolts and keep the earth switch in closed
position.
DOS DONTS
&
SPECIAL PRECAUTIONS
8.8
8.8.1
i)
Manual
a)
b)
If isolator does not CLOSE fully remove clamping bolts and turn
mechanism slightly towards /OPEN and retighten bolts proceed
turning isolator towards CLOSED.
c)
ii)
Electrical
released. The
Selector Switch
vi)
vii)
Auxiliary Switches
Silver plated contacts with a positive wiping action are used
giving reliable making of low current signalling circuits under
adverse climatic conditions.
viii)
Fuse Links
Fuses for the control and heater circuits are mounted on the
control panel. Connections to these are made in the same
manner as connections to terminal blocks. The fuse wire is
routed through the top of the carrier. The current ratings of fuselinks are shown on the schematic diagram drawing.
For opening the Isolator a similar sequence of operation will be
executed by pressing the push button for opening.
ix)
Manual Operation
The mechanism may be operated manually in the event of a
motor power failure with the help of manual operating handle.
CHECK FORMAT
8.9
Check Format
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1.
2.
All items have been checked with the packing list, MICC, Yes/No
Challans GR etc.
3.
After unloading the visual inspection of the packings has been Yes/No
carried out along with the erection contractor and preferably
with the manufacturer of the equipment.
4.
5.
Yes/No
of erection work.
6.
Yes/No
Yes/No
of erection work.
8.
Yes/No
Yes/No
10.
Yes/No
checked
11.
Before fitting, the crane rings have been identified for male and
Yes/No
female assembly
12.
Moving parts have been operated 2-3 times for checking the
Yes/No
free movement
13.
Yes/No
14.
Yes/No
15.
Yes/No
16.
Yes/No
17.
Yes/No
contact
18.
All fixing bolts have been tightened to keep the earth switch in
proper close/open position
Yes/No
CHAPTER-9
CURRENT TRANSFORMER
___________________________________________________________________________
CHAPTER
NINE
___________________________________________________________________________
CURRENT TRANSFORMER
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9.0
Introduction
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Construction Features
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wound on the primary inside the tank. The body of tank is earthed to
the switchyard earthing. Current Transformers of WSI, BHEL, ABB are
of this type. In the other top dome design the Primary conductor goes
straight in the dome shaped tank at the top. Secondary winding is
wound against it. As the tank body is always live this design is known
as the live tank design. Current Transformers of CGL, RK are of this
design. As the head is heavy, more care is required while lifting and
alignment of the CT.
The Current Transformer essentially consists of primary and secondary
coils and core. The core is constructed in the form of rings. The
secondary winding is wound uniformly over the insulated ring cores.
The secondary terminals are brought out through a terminal board into
the terminal box. From terminal board the connections are given to the
terminal blocks. The control cables are
blocks.
The primary winding consists of Copper strips/Aluminium pipe (with
single turn) over which high quality insulation paper is wound.
Aluminium foil is wrapped at suitable intervals over the insulation paper
to get a constant voltage gradient along the arcing distance of the
porcelain insulator.
(each rated for 1200 A) fixed to the wall of the expansion chamber.
The respective terminal bushings are shorted internally. The primary
conductor has sufficient cross sectional area to meet the continuous
and specified short-time current ratings.
The outer surfaces of ferrous parts are given light grey enamel paint to
shade over rust inhibitive coat of ready mixed zinc chrome primer.
Steel surfaces coming in contact with transformer oil are given a coat
of oil resisting varnish. Galvanised bolts and nuts are used as
fasteners. All welded and gasket joints are subjected to leak tests.
9.1
Hermetic Sealing
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Depending on the
pressure at the time of initial filling are adjusted so that the gas
pressure will be less than + 0.5g/cm2 at 75oC and above -0.2 kg/cm2
at 0oC. A drain valve is provided at the bottom of lower tank. Some
CTs come with rubber/teflon/steel bellows to take care of temperature
variations. Such CTs are not filled with Nitrogen gas.
9.2
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
9.4
Installation/Erection
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iv)
v)
vi)
Now the crane can be removed after tightening the bolts & nuts.
vii)
viii)
Lay the control cables from control room relay panels and
connect to CT marshalling box.
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi) The threaded fasteners should be clean & tight and missing or
broken fasteners should be replaced.
xvii) It should be ensured that all the times the oil in CT is at the
specified level and there is no leakage of oil.
xviii) The primary injection test of CT should be carried out as per the
prescribed procedure.
xix) Any secondary core of CT that is not being put in service should
be short circuited.
xx)
DOS DONTS
&
SPECIAL PRECAUTIONS
9.5
i) In order to keep the unit hermetically sealed, the flanged joints with
gaskets in between should not be tampered with. The cover of the
secondary terminal box alone needs be opened for giving
connections to control cables.
ii) Since the current transformer is hermetically sealed and uses no
material harmful to oil, there is no necessity for extraction of
samples of oil for analysis or for reconditioning of oil. Check for
Nitrogen gas pressure is also not required. If oil level is below the
red mark it indicates leak and should be investigated.
iii) In case of heavy pollution deposits due to surrounding atmospheric
conditions, periodic external cleaning of porcelain insulator and
cleaning/painting of other exposed surfaces can be carried out (as
per the specific instruction of the manufacturer)
iv) Precautions should be taken not to keep open secondary circuit
when current is flowing in the primary as this may cause
overheating of core and breakdown of the insulation due to high
voltage developed across the secondary terminals.
v) The lower tank should be earthed in a positive and permanent
manner before commissioning.
vi) The CTs are dispatched with secondary terminals short circuited.
Care should be taken so that the shot circuiting links at the
terminals are not disturbed.
vii) For lifting the CTs at site one should look for proper handling points
for using slings and read the specific manufacturers instruction to
avoid any mishap.
viii)Weight
of
the CT
plates/specifications &
should be
used.
ix) Crates of CT should be lifted without jerks or vibrations and placed
at the desired place without dropping or hard hitting on ground.
CHECK FORMAT
9.6
Check Format
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1.
2.
All items have been checked with the packing list, MICC, Yes/No
Challans, GR etc.
3.
After unloading the visual inspection of the packings has been Yes/No
carried out along with the erection contractor and preferably
with the manufacturer of the panels.
4.
5.
6.
Yes/No
erection work.
7.
Yes/No
8.
9.
10.
Yes/No
11.
12.
13.
Yes/No
14.
Yes/No
15.
Yes/No
16.
The marshalling has been checked for heating and lighting Yes/No
arrangement
17.
18.
Yes/No
19.
20.
CHAPTER-10
CAPACITIVE VOLTAGE TRANSFORMER
___________________________________________________________________________
CHAPTER
TEN
___________________________________________________________________________
CAPACITIVE VOLTAGE TRANSFORMER
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10.0
Introduction
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Capacitive
voltage
transformer
Electro-Magnetic
Unit
components;
Compensating Reactor
Intermediate transformer
Damping device
(EMU)
comprises
of
the
following
The compensating reactor is used for tuning CVTs to the desired rate
frequency of 50 Hz. Since the CVT comprises of capacitors the compensating
reactor plays the role of nullifying the capacitive effect of reactance due to the
capacitance of the CVT.
The capacitor unit comprises of HV capacitor C1 & intermediate
voltage capacitor (C2).
Capacitor Units
Transformer
The voltage tapped from the intermediate point of the capacitor is fed
to the primary of the transformer through the choke. This tapped
voltage is stepped down by the intermediate voltage transformer to the
required rated secondary voltage.
Typical Transformer Ratings
In case of 400 kV/4000/6600 pf and 400 kV/8800 pf CVT the rating
of transformer may be
2.
110/3
(across
each
secondary
winding)
3.
4.
Winding 2 : 200 VA 3P
Winding 3 : 100 VA 0.5
ii)
forms an integral part with the capacitor unit. In the case of MultiUnit type, the bottom most capacitor unit is hermetically associated
with the Electro-Magnetic Unit. Each wooden crate is identified with
the corresponding serial number of the unit inside.
ii) Each Capacitor unit has one Name Plate designating the rating of
the unit.
Receiving
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iii) Look for transit damage before proceeding with any unloading
operation. Where a doubt arises, apprise the insurance authority or
insist on open delivery from the Transport Carriers.
iv) Inspect for breakages. In case of the manufacturer should be
notified immediately.
v) During handling, ensure that the capacitor Unit is always its upright
vertical state.
10.4
Unloading :
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Storage
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i)
(ii)
on the CVT.
10.6
a)
b)
Measurement of capacitance
Installation
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i)
Before proceeding with the installation, keep all the units near
the erection site.
ii)
Ensure that the Top, Middle and Bottom units are (if applicable)
properly identified as per their serial numbers indicated on the
name plates.
iii)
iv)
For fixing the base unit, 4 holes are provided on the bottom plate
of the EMU unit.
v)
vi)
vii)
For handling the base unit & upper capacitor during the erection
process, use of crane is necessary.
viii)
10.7
Connection
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i)
DOS DONTS
&
SPECIAL PRECAUTIONS
10.8
Oil level in the tank is to be checked. The red line on the oil level
gauge indicates rated oil level at 20o C.
ii) Tightness of the tank and capacitor units is to be checked. All units
(oil level gauge, cover, oil drainage joints) should be checked for oil
levels.
iii) A leakage at the insulator indicates defect in transportation. In case
any leakage is detected, the unit should not be installed and
manufacturer to be contacted.
iv) Before the CVT is placed in position, check with a 500 V DC
Megger whether the internal connection to the primary and
secondary windings are intact and property connected.
v) CVT secondary winding should never be short circuited.
vi) While connecting the measuring instruments, protective relays to
the secondary terminal, ensure the load/burden on respective
secondary winding is not exceeded.
10.8.2
Defect/Damage
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from the last certificate) on the rating plate and on special plate at
top cover of the upper units. Upper units pertaining to different CVT
should not be assembled together.
iv) Corona shield in two halves are supplied loose in the same packing
case and it is to be fixed after mounting top units. In case of multi
unit CVT the unit with single capacitor stack is generally supplied
with Corona shields duly mounted.
v) Small repairs (defects on surfaces) may be done at site. Leakage
should be reported to the manufacturer with a statement of Item
No., Order No., date of commissioning and other specifications.
10.8.3
Minor Irregularities
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Erection
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iv)
v)
CHECK FORMAT
10.9
Check Format
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1.
2.
3.
Yes/No
4.
Yes/No
5.
Yes/No
6.
7.
Proper lifting arrangement for different CVT items at site being Yes/No
provided
8.
Yes/No
9.
10.
Yes/No
11.
12.
Different
13.
erection activities performed as per approved FQP.
Yes/No
Yes/No
14.
Yes/No
15.
Yes/No
16.
Yes/No
17.
Yes/No
CHAPTER-11
POWER LINE CARRIER
COMMUNICATION
___________________________________________________________________________
CHAPTER
ELEVEN
___________________________________________________________________________
POWER LINE CARRIER COMMUNICATION
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11.0
Introduction
Back to contents page
Energy
Communication.
11.1
PLC System
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11.2
Speech Band
300 HZ to 2 kHZ
Data Band
Coupling Equipment
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capability
is
inserted
between
the
carrier
The line traps are connected in series with the high voltage lines
on the station side. These are designed for the following ratings:
11.4
Constructional Features
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Main coil
Tuning Unit
Lightning Arrester.
Corona ring for 400 kV Line Trap (this is generally supplied loose, it
should be fitted before lifting for erection)
11.5
Data Transmission
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Teleprotection
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For high speed protection particularly at 400 kV system the fault should
be isolated within 100 ms time. Use of carrier signals help in reducing
the fault isolation time.
11.7
Carrier Panel
then converted
into
signals i.e. (speech, data and Teleoperation) the other signals which
are internally generated i.e. pilot and auxiliary are also converted into
H.F. stage. The pilot is normally used for calling opposite station either
through dialling or through express. It also does the main function of
guarding the receiver against generating AGC voltage (automatic gain
control). The purpose of Aux. Carrier is to see that transmitter and
receiver work in frequency locked mode.
11.8
Earthing
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The last but not the least important is earthing of the PLC terminals and
panels. The earthing should be proper and common with Substation
earthing to safeguard the Electronic Component and working personnel
from any voltage gradient. Earthing at different points may lead to
excessive currents between outdoor and indoor PLCC equipment.
These excessive current can damage the output stage of the carrier
terminal.
11.9
11.9.1
i)
ii)
Indoor equipments
Outdoor equipments
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i)
a)
Line Trap
Suspension Mounted
The main Line Trip coil and the Tuning Pot/Lightning Arrester
are supplied separately. Generally before raising the Line Trap
for hanging from the gantry the Tuning Pot and Lightning
Arrester must be installed and connected. The Line Trap should
be hung from the gantry with the help of the insulating string and
ball and socket joint. The necessary clamps for hanging the Line
Trap from the gantry are as under:
Pedestal Mounted
stool including bolts for fixing the line trap on insulators are of
non-magnetic material.
Terminal connectors may be welded with the Traps or it may be
supplied separately also depending upon the manufacturer. The
conductor take off (Horizontal or Vertical) from the Line Trap
should be ensured as indicated in the Line Trap drawings if the
Line Trap is to be connected with 4 IPS pipe . Generally it is not
possible to connect the pipe directly on the Line Trap.
ii)
Coupling Device
The coupling device is interposed between the capacitor voltage
transformer and coaxial line to the PLC transmitter/receiver, and
in conjunction with the capacitor voltage transformer to ensure:
filter
units
maintenance/replacement.
are
removed
from
circuit
for
Earth Switch
The Coupling Device is earthed through this earth switch during maintenance.
11.9.2
Indoor equipments
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i)
Telephone Equipment
The telephone equipment is either housed in the same steel
cabinet which is used for housing the carrier set or in a separate
steel cabinet. If the equipment is housed in a separate steel
cabinet, the cabinet should be mounted on concrete plinth or
steel structure will depend upon the dimensions of the cubicle
housing telephone equipment.
ii)
Interconnection Cables
Various
between
Float
Charger
&
Battery/Carrier
Co-axial Cable
The outdoor Co-axial Cable is used for connecting the Line
Matching Units/Line Matching & Distribution Units/Coupling
Filters/Balancing Transformers and the Carrier Sets. Armoured
H.F. cable should be used. The Co-axial Cable can be directly
buried in the ground; however, it is preferable to provide suitable
trench from out-door switchyard to the carrier room to lay the
Co-axial Cable.
Proper Co-axial Cable connections is one of the most important
tasks and the connection of the Co-axial Cable to the Cable
Connector Plug should be done carefully, as per the special
instructions attached. While cutting the Co-axial Cable it should
Jumper Connections
General
All Indoor equipment should be housed in a well ventilated room
having dust free atmosphere.
If the Cabinets are mounted in rows, the distance between the two
rails (face to face) should be at least 2 to 3 mtrs. for easy
maintenance/testing of the equipment.
11.10
ix) Solder the cable conductor to the plug pin and cut off the part which
protrudes. (Do not heat the pin too long because of the
polyethylene insulation)
x) Slide the threaded cylinder and the cone back into position and
tighten the screw
xi) Test cable for continuity and short circuit
xii) Fasten the cable beneath the connector plug by means of bracket
clip, so that the plug is not subjected to any tension.
11.11
long
Therefore, it is
DOS DONTS
&
SPECIAL PRECAUTIONS
11.13
The
length of the cable will depend upon the distance between the
Protection equipment cubicle and the relay panel of the distance
protection relay.
xxii)For
interconnection
between
AF
shift
channel
to
line
CHECK FORMAT
11.14
Check Format
Back to contents page
1.
Yes/No
2.
Yes/No
3.
Yes/No
4.
Corona ring for 400 kV WT has been fitted before lifting the same
for erection.
Yes/No
5.
Yes/No
6.
w.r.t.
Yes/No
7.
Yes/No
8.
Yes/No
9.
Yes/No
10.
Yes/No
11.
Yes/No
12.
Conductor take off from line trap has been checked up with the
Line Trap Drawings.
Yes/No
13.
Yes/No
14.
Yes/No
15.
Yes/No
16.
Yes/No
trap
have
been
checked
17.
Yes/No
18.
Yes/No
19.
Yes/No
CHAPTER-12
CABLES
___________________________________________________________________________
CHAPTER
TWELVE
___________________________________________________________________________
CABLES
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12.0
Introduction
Back to contents page
control panels in the control room, and the various equipments in the
switchyard.
The
various
measurements,
protection,
control
In a typical
substation 1.1 KV grade power & control cables are procured in full
drum length of 500m +5%. These cable drums are issued to the
switchyard contractor for laying and connecting as per the approved
drawings.
ii) Cable drums should be unloaded with cranes/chain pulley blocks to
prevent any damage.
iii) The drums should be checked with the LOA, GR and MICC for the
serial no., length, size and make.
iv) In case of any discrepancy in size or visible damage to the cable,
matter should be immediately brought to the notice of the supplier
at the earliest.
The cable trench in which the cable is to be buried under the ground
excavated upto the required depth of 1 to 1.2 m or as specified. The
bottom of the trench is levelled, freed from stones and sharp edges of
rock. A layer 10 cm thick of clean sand is laid at the bottom of the
trench. After laying the cable, it is covered with a 10 cm thick layer of
sand, where the soil conditions are not good. In other cases soft earth
may be used instead of sand. The remaining gap is filled with soft soil
and a layer of bricks is usually provided for protection against
mechanical damage and for identification of the cable route.
In case the cable is laid in pipes, the pipes may be of ceramic/cast
iron/galvanised iron/cement/PVC or as per specified material and size.
These are used for crossing streets or under railways tracks. The size
should be sufficiently large to put in additional cables later if required
so that the cables can be drawn out and replaced without disturbing the
earth above.
Cable markers/joint markers
viii)Power and control cables are secured to the separate cables trays.
The cable trays carrying power trays are on top tiers whereas the
control cables are laid in the trays below.
ix) Other cables like coaxial cables are laid separately from power and
control cables.
x) The power cables are fixed on trays. A clearance of 2d(where d =
dia of cable) is maintained from centre to centre.
xi) To minimise any damage to cable, the cable ends should be
sealed.
xii) Proper cable tags for identification should be tied to the cable. The
information like cable number, size, length, origin & termination
point of cable are to be punched on these tags.
xiii)Concrete or steel pipes that are buried at 1 to 1.2 m level below the
ground (or as specified) should be laid and cable should be made to
pass through these in case the cable crosses the drains, roads or
rail track.
xiv)All the cable trays, racks & metallic ducts should be grounded by
connecting at each end to earth-mat. The section of cable trays
should be bridged by copper (or as specified material) jumpers to
retain continuity of earthing.
12.3
Cable Termination
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iii) Cables are checked for continuity before the termination work.
DOS DONTS
&
SPECIAL PRECAUTIONS
12.4
i) Ensure that the cable trench work is complete in all respects and
the trenches are clean.
ii) Ensure that earth flat running is complete and all welding work
inside the trench is completed.
iii) During unreeling, laying and termination of cables, sufficient care
should be taken to avoid damage to the cables because of twist,
kink, sharp bend etc.
iv) Cables should be securely fixed to the cable trays.
v) Whenever it is required to bend the cable care should be taken so
that the standard permissible limits for bending are not crossed.
a)
b)
i) Each cable and conduit run should be tagged with numbers that
appear in the cable and conduit schedule.
ii) The tags should be of aluminium with the number punched on it and
securely attached to the cable conduit by not less than two turns.
Cable tags should of rectangular shape for power cables and of
circular shape for control cables.
iii) The underground cable markers should project 150 mm above
ground and spaced at an interval of 30 meters. They
shall be
located on both sides of road and drain crossings and also at every
change in direction.
iv) Cable tags should be provided inside the switchgear, motor control
centres, control and relay panels etc. wherever required for cable
identification, where a number of cables enter together through a
gland plate.
v) For drilling of gland plates holes should not be made by gas cutting.
vi) Double compression type nickel plated (coating thickness not less
than 10 microns) brass cable glands are provided by the Contractor
for all power and control cables to facilitate dust and weather proof
termination.
vii) The cable glands should comprise of heavy duty brass casting,
machine finished and nickel plated, to avoid corrosion and
oxidation. Rubber components used in cable glands should be of
neoprene and of tested quality.
viii)The cable (power and control) between LT station, control room,
DG set building and fire fighting pump house should be laid in the
buried cable trenches. In addition to the above, for lighting purpose
also, buried cable trench can be used in outdoor area.
ix) Cable route and joint markers and RCC warning covers should be
provided wherever required. The voltage grade of cables should be
engraved on the marker.
x) Cable should be laid on cable racks, in built-up trenches, vertical
shafts, excavated trenches for direct burial, pulled through pipes
and conduits laid in concrete ducts, run bare and clamped on
wall/ceiling/steel structures etc. as shown in the drawings.
xi) Cable racks and supports should be painted after installation with
two coats of metal primer (comprising of red oxide and zinc
system
of
the
station,
as
per
the
approved
drawings/schemes.
xxi)Rollers should be used at intervals of about two metres while pulling
the cables.
CHECK FORMAT
12.5
Check Format
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1.
2.
All items have been checked with the packing list, MICC, Yes/No
Challans GR etc.
3.
After unloading the visual inspection of the packings has been Yes/No
carried out along with the erection contractor and preferably
with the manufacturer of the equipment.
4.
Yes/No
5.
Yes/No
6.
7.
Cable has been laid and all civil works performed as per the Yes/No
technical specifications.
8.
9.
10.
11.
12.
Yes/No
13.
Yes/No
14.
Yes/No
15.
Yes/No
16.
Yes/No
17.
Yes/No
18.
Yes/No
19.
Yes/No
20.
All cable trays, racks and metallic ducts have been grounded Yes/No
by connecting each to earth/met.
21.
CHAPTER-13
CONTROL & RELAY PANELS
___________________________________________________________________________
CHAPTER
THIRTEEN
___________________________________________________________________________
CONTROL AND RELAY PANELS
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13.0
Introduction
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Synchronising panels.
ACDB
DCDB
Construction Features
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i)
The panels are free standing, floor (channel) mounting type and
comprise structural frames completely enclosed with specially
selected smooth finished, cold rolled sheet steel of specified
thickness with front sheet and door frames, sides, door, top and
bottom portions.
iii) All doors, removable covers and panels are gasketed all around
with neoprene gaskets.
Simplex Panel
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Duplex Panel
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Duplex panel are walk-in tunnel type comprising of two vertical front
and rear panel sections connected back-on-back by formed sheet steel
roof tie members and a central corridor in between.
The corridor
Doors
for closing/locking facility. Separate cable entries are provided for the
front and rear panels.
13.4
Erection of Panels
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Mounting on Panels
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i) All equipments on (or in) the panels are mounted and completely
wired to the terminal blocks ready for external connections.
ii) Equipments are mounted such that removal and replacement can
be accomplished individually without interruption of service to
adjacent devices and the easy access is available without use of
special tools. Terminal marking on the equipment shall be clearly
visible.
iii) The centre line of switches, push buttons and indicating lamps are
not less than 750 mm/specified height from the bottom of the panel.
The centre lines of relays, meters and recorders are not less than
450 mm/specified from the bottom of the panel.
iv) The centre lines of switches, push buttons and indicating lamps is
matched to give a neat and uniform appearance. Like wise the top
lines of all meters, relays and recorders is matched.
13.7
blocks
are
suitable
for
connecting
the
following
side
wall,
as
per
the
Terminal
block
mounting
arrangement is adopted.
v)
vi)
13.9
i) Inside the panels all equipment mounted on front and rear side as
well as equipment mounted
Panels Accessories
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i)
Plug Point
240V, Single phase 50 Hz, AC socket with switch suitable to
accept 5 Amps and 15 Amps pin round standard plug, is
provided in the interior of each cubicle with ON-OFF switch for
connection of hand lamps.
ii)
Interior Lighting
Panels are provided with a fluorescent lighting fixture rated for
240 Volts, single phase, 50 Hz supply for the interior illumination
of the panel during maintenance. The fittings is complete with
switchfuse unit and switching of the lighting is controlled by the
iv)
Space Heater
Panels are provided with a space heater rated for 240V, single
phase, 50 Hz, AC supply for the internal heating of the panel to
prevent condensation of moisture.
13.11
Earthing
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DOS DONTS
&
SPECIAL PRECAUTIONS
13.12
xi) At least 20% spare terminals should be provided on each panel and
these spare terminals should be uniformly distributed on all terminal
blocks.
xii) When semaphore indicators are used for earth switch position they
should be so mounted in the mimic that the earth switch close
position shall complete the continuity of mimic.
xiii)Indicating lamp, one for each feeder, for each bus should be
provided on the mimic to indicate bus charged condition.
xiv)Control & Relay panels are to be checked with the schematic
drawings and Bill of Materials for proper mounting of various
equipments and relays.
xv) It should be ensured that the erection front is ready for taking up
the erection work.
xvi)Cable entries to the panels should be from the bottom and through
cable glands.
xvii)Cable gland plate fitted on the bottom of the panel should be
connected to earthing of the panel/station through a flexible braided
copper conductor rigidly.
xviii)Each instrument and meter should be prominently marked with the
quantity measured e.g. KV, A, MW, etc.
xix)All relays and other devices should be clearly marked with
manufacturers name, manufactures type, serial number and
electrical rating data.
xx) Each switch should bear clear inscription identifying its function.
CHECK FORMAT
13.13
Check Format
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1.
All items have been checked with the packing list, MICC, Yes/No
Challans, GR etc.
2.
After unloading the visual inspection of the panels has been Yes/No
carried out along with the erection contractor and preferably
with the manufacturer of the panels.
3.
4.
5.
6.
7.
The foundation frame has been erected and checked for Yes/No
alignment and level.
8.
Panels during erection on frames have been checked for true Yes/No
level by spirit level.
9.
Yes/No
10.
Yes/No
11.
Yes/No
12.
13.
14.
15.
Wire termination are made with solderless crimping type and Yes/No
tinned copper lugs firmly gripping the conductor.
16.
to Yes/No
17.
Yes/No
18.
Large and bold name plates have been provided for Yes/No
circuit/feeder designation.
19.
20.
21.
22.
23.
24.
Yes/No
___________________________________________________________________
BIBLIOGRAPHY
1.
2.
3.
4.
5.
6.
7.
8.
Installation and Service Manual for 420 KV Centre break Isolator by S&S
power Switchgear Ltd.
9.
10.
Users Manual
Of
Construction
Transmission Line
(Part-1)
Sub-Station
(Part-2)
General Support
(Part-3)
Vol. 1
Line Survey
Vol. 2
Env. Mgmt.
Vol. 1
Land &
Infrastr.
Vol. 2
Civil
Construction
Vol. 1
MB
(Procedures &
G. Lines)
Vol. 2
Safety
Vol. 3
Soil Investigation
& Foundation
Vol. 4
Tower Erection
Vol. 3
Switchyard
Ercn.
Vol. 4
Ercn. Of TF,
SR & CB
Vol. 3
Contracts
Mgmt.
Vol. 4
Budget
& Finance
Vol. 5
Stringing
Vol. 5
Aux. Pkgs.
(Elect.)
Vol. 5
Labour
Regulations