HIRARC FORM

Company:

Conducted by: (Name,

designation)
Date (fromto)

Process/Location:
Approved by: (Name,
designation)
Date:

Welding

Review Date:

1. Hazard Identification
No.

Work
Activity

Hazard

Which can
cause/effect

1.

Set up power
supply

Electrical

Electric shock

2.

Set gas
pressure

Explosion

Death/serious
injuries

3.

Work piece
preparation
Start weld

Sharp
edge
Fume

Personal injuries

4.

Arc rays

5.

Finished weld

Metal fume
fever (chills,
fever, coughing)
Burned eyes and
skin

2.

Risk Analysis

3. Risk Control

Existing
Risk Control
(if any)
Safe work
practice/daily
pre-use check
Safe work
practice/daily
pre-use check
Handling
with care
Keep heads
off the fume

Likelihood

Severit
y

Risk

6
(Medium)

Recommended
Control
Measures
Check wire
condition

6
(Medium)

Check for any

leakage

4
(Low)
10
(Medium)

Follow SOP

15
(High)

Wear hand
gloves
Wear face
shields, safety
glass
Wear face
shields, safety
glass
Wear safety
glass with side
shield under
welding helmet
Wear safety

Flying
sparks

Upper body
exposure

Use welding
helmet

15
(High)

Hot

Burn

Let it cool for

PIC (Due
date/status)

6.

7.

Power supply
and gas
regulator is
switched off
Housekeeping

welded
part
Electrical

Slippery
surface

Electric shock

Slips, trips, fall

a few
minutes
Safe work
practice

Be more
cautious
while
working

(Medium)

gloves

6
(Medium)

Check wire
condition

3
(Low)

Put anti slip mat