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Products Solutions Services

Endress+Hauser

Energy Solutions

Slide 1 / 23 08/21/2014 Matthias Krber


Energy Solutions

Industry Focus Energy Management


Why is energy management an important topic for each company in the
food & beverage industry?

Because in the F&B industry


Consumer looks for sustainable products, companies green image and
sustainable behavior
Reduction of emissions of greenhouse gases (GHG) is important
Tax incentives are placed for certification according DIN EN ISO 50001 in
some countries
Energy is a cost driver and therefore affects a companies competitiveness

Source: http://www.fooddrinkeurope.eu/documents/brochures/brochure_CIAA_envi.pdf and


http://sustainability.fooddrinkeurope.eu/uploads/section-images/USE_SustainabilityReport_LDFINAL_11.6.2012.pdf

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Energy Solutions

Energy Management
The ISO 50001 provides information about the required framework -
to minimize the losses identified requires a systematic approach.

TARGETS

PROVEN PROJECTS
DECISION

GUIDELINES

KPIS

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Energy Solutions

Monitoring, measurement and analysis

Subject to monitoring, measurement and analysis are

Steam
Compressed Air
Cooling
Heating
Fuels
Electricity
Water
Technical gases (CO2, Nitrogen)

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Energy Solutions

Measurement

With innovative & accurate meters losses are identified and


minimized whenever energy is produced, transformed, distributed or
consumed within the utilities and the process plant.

Slide 5 / 23 08/21/2014 Matthias Krber


Energy Solutions

Fuel Yield losses

The E+H biogas meter Prosonic Flow B 200 not only provides
accurate Nm or Smof biogas produced by an organic waste digesters.
It provides also the relevant information about the operating
conditions and performance.

Digester

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Energy Solutions

Steam Condensate

Condensate removal is critical the performance of a steam system.

The E+H steam meter Prowirl 200 and E+H application managers
provide the dryness fraction or wet steam conditions heat losses are
identified and quantified immediately.

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Energy Solutions

Steam Monitoring Solution

Slide 8 / 23 08/21/2014 Matthias Krber


Energy Solutions

Steam KPI Boiler Efficiency

The periodic analysis (weekly) of steam boiler efficiencies will enable


you to identify saving potential for all cost related to boiler
operation: fuel, feed water treatment, maintenance

Slide 9 / 23 08/21/2014 Matthias Krber


Energy Solutions

Steam Identify the peak demand

Consumption/
Meter

Milk reception

Pulverization

Pasteurization

CIP cleaning6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 time

Slide 10 / 23 08/21/2014 Matthias Krber


Energy Solutions

Steam Reduce fuel cost

Consumption/
Meter

Milk reception

Pulverization

Pasteurization

CIP cleaning6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 time

Slide 11 / 23 08/21/2014 Matthias Krber


Energy Solutions

Compressed Air Monitoring Solution

Slide 12 / 23 08/21/2014 Matthias Krber


Energy Solutions

Compressed Air Leakage


The periodic analysis of the CA load diagram enables you to quantify
the leakage and to identify consumption during non productive hours.

Load diagram for compressed air at E+H production site, Reinach CH

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Energy Solutions

Cooling Monitoring Solution

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Energy Solutions

Reference - NESTLE

Recommended instrument and solution supplier

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Energy Solutions

Reference Arcelor Mittal


02/2011
Site visit and discussion of metering concept and utilization of data.
Development of basic system designs for and superheated steam
monitoring system
06/2011
Site survey and advanced engineering clusters with existing fiber
optic network

Slide 18 / 23 08/21/2014 Matthias Krber


Energy Solutions

E+H Energy Solution Portfolio

Services, Consulting, Engineering, Project Management


Functionality

Energy Management

Energy Monitoring

Energy Metering
Plant and/or Enterprise
Advanced visualization &
Utilities /Areas/Line reporting of customer specific
Measurement points Basic visualization & reporting KPIs and dashboards, modular
for fuels, water, electricity, of consumptions by means of
steam, gas, heating/cooling standard KPIs, modular Target & Deviation
Benchmarking
Energy content Steam Tenant Billing
Energy quality Compressed air Budget Analysis
Data logging Cooling/heating Contract Management
Tariff counters Waste water Data Migration

Investment

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Energy Solutions

E+H Services for energy management implementation

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Energy Solutions

E+H Individual evaluation of saving potential

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Energy Solutions

Thank you for your attention

Slide 23 / 23 08/21/2014 Matthias Krber

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