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Soil Category-2
NAME OF PROJECT :
DESIGN-BUILD AND TRUNKEY CONTRACT FOR CONSTRUCTION OF 230kV BIBYANA -
COMILLA TRANSMISSION LINE (LOT-3)
AUTHORITY NAME & SIGN DATE SUBMISSION SOUGHT Paper Size Language Total Sheets
Md. Giasuddin
DESIGNED BY 17-Apr-11 For approval A4 English 13
1. General. 03
3. Foundation Geometry 05
g Load
4.2 - Pile Design oad Against
ga Up
Uplift 05
5 2 - Design
5.2 D i off Pile
Pil Cap
C 08
Annexure-1 12
Annexure-2 13
1. General.
The objective of this generic design is to compute loads on individual pile top, length of fixity of pile and is to design pile, pile cap and chimney. If not
mentioned otherwise, values with suffices x, y and z indicate three global directions with outward positive.
Strength Factor
Applied Loading Case
2DL,
2DL 2D1 2D25,
2D25 2DT6
Factored Ultimate Loads Along Global Direction ( Pull and Thrust Vertical)
Items Fz ( kN ) Fx (kN) Fy (kN)
450
1800
1800
900 900
4500
4500
900
900
1800
1800
450
450
4500 4500
CP
4500 4500
450
450
1800
1800
900
900
4500
4500
900 900
1800
1800
450
450
3. Foundation Geometry :
Weight Calculation
Weight of Column, Wcol = 13.61 kNs. Foundation Layout Detail Typical Pile Cap Section
Weight of Pad, Wpad = 607.5 kNs.
Weight of Superimposed Soil, Ws =109.35 kNs.
Bouyant Weight of Column, W'col = 7.94 kNs
Bouyant Weight of Pad, W'pad = 354.38 kNs
Bouyant Weight of Superimposed Soil, W's = 48.6 kNs
Reaction of pile with applied vertical loads and biaxial bending moment can be expressed by the following equation:
R V M x *d1x M y *d1y
RV =
8 dix 2 diy 2
Where , d1x and d1y denote the distances from pile center to cap center along X or Y Direction. In this case d1x=d1y= 0.9 m.
dix 2
diy 2
6*1.8^2 = 19.44 Sqm.
R zc M x *d1x M y *d1y
Maximum compresive load that a pile will be imposed can be expressed by : R Cmax =
So Rcmax = 699.76 kNs. ( Pile weight is to be considered during Pile schedule)
8 dix 2 diy 2
R zt M x *d1x M y *d1y
Maximum compresive load that a pile will be imposed can be expressed by : R Tmax =
So Rtmax = 518.2 kNs. ( Pile weight is to be considered during Pile schedule)
8 dix 2 diy 2
a
Ks =1 ;( soil to soil co-efficient of earth pressure)
Pd= d, = = 32 Degree
y = Submerged Density of soil = 8 kN/Cum.
Pd =8
8 *9
9.625
625 = 77 kNs
kNs.
So fs = 24.06 kN/Sqm.
L= B = b' = 4.2 m and H = d = 9.625 m.
So Qsu = 3890.5 kNs
b
d
Ultimate uplift capacity of pile group = Skin Resistance +
Submerged Weight of soil body = 5662.02kNs.
L
Allowable capacity (FS=1.5) = 3774.68 kNs
Residual shear :
Fxmax = 299.20 kN
Fymax = 215.89 kN
Resultant Fxy = 368.96 kN
y 0.793 = 292.6 kN.m.
M = Fxy* 1 of 12 of dia. 20 mm
Pu = 2129610.00 N
Mu = 292582755.1 N.mm
D = 900.00 mm
b = 900 mm
d' = 66 mm
d'/D = 0.073 mm
fck = 25.0 Mpa
fy = 415.0 Mpa
Pu/fckbD = 0.105
Mu /fckbD2 = 0.016
For the above values, graph ( see annexure-1 ) shows that no rebar is needed.
As per Code Min Rebar Required = 0.004*900^2 = 3240 mm2
Consider Bar Dia. 20 mm
Column Section
Provide 12 nos 20mm dia.
Let Chimney rebar rest on the bottom mesh of cap. So Embedded length provided = 1250-75-32 = 1143 mm which is more than requirement, so Ok.
Total shear acting at a distance d/2 from the face of the column = 3*Rmax; Where Rmax=Rc or Rt whichever is larger.
Rmax = 699.76 kN
So Total Shear,Vc =2*699.76 =1399.52 kN
Where, b = 4500 mm
Consider clear cover 75 and dia of Bar 16 mm , So d ( Outer Layer) = 1250-75-8 =1167 mm , where d is the effective depth of cap.
d ( Inner Layer) = 1250-75-16 - 8 = 1151 mm
dave = ( 1167+1151 )/2 = 1159 mm
dave.
So, Vc = Vc/bd = 0.27 Mpa
AS per ACI Shear Stress applied to concrete should be less than 0.17f'c Mpa. In present case which is coming 0.93 Mpa. This is greater than applied
stress so consideration is quite Ok.
5.2.3.- Check for position of Piles :
AS per ACI Shear Stress applied to concrete should be less than 0.34f'c Mpa. In present case
which is coming 1.52 Mpa. This is greater than applied stress, 1.39 Mpa, so consideration is quite
Ok.
Maximum moment acting at the face of the column=2*Maximum pile reaction*distance between pile center to column face.
So Mmax=3*Rmax*x' , Where x' = 1.350 m fc ' 600 b= 0.02187
b =0.85*0.85*
Mmax= 1889.4 kN.m. f y 600 fy max= 0.75* b = 0.01640194
fy
Mu f ybd 2 1 0.59 ...; Where 0.9
f 'c
Mu Which is less than dprovide ; so OK
d 290.70 mm
fy
f y b(1 0.59 )
fc '
5.2.5 - Reinforcement Calculation :
Consider clear cover 75 and dia of Bar 16 mm , So d (Outer Layer) = 1250-75-8 = 1167 mm; where d is the effective depth of cap.
d ( Inner Layer) = 1250 -75 -16 - 8 = 1151 mm
dmin = MIN( 1151,1167) = 1151 mm
Compressive pile reactions will produce tension at the bottom of the cap.
Mdes = 1889.352 kN.m
Assuming depth of stress block, a = 22.7 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) =4439 mm2. 42 Nos. of Dia. 16 mm along both dic.
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for a
a = As*fy/(.85*fc'*b) = 22.7 mm
Consideration is OK, So As = 4439 mm2.
But Min Rebar Required = 0.0015bt = 8437.5 mm2
Consider bar Size = 16 mm
So Nos. of Bars = 42 Nos
Where d is the effective depth of cap from Cap Bottom to Rebar center at Top.
d ( Inner Layer) = 1250 -50-16 - 8 = 1176 mm
d = Min(1192,1176) = 1176 mm
Cap Reinforcement Plan at Bottom
Tensile pile reactions will produce tension at the top of the cap.
So Mu= 2*Rt*x' , Where x' = 1.35 m 42 Nos. of Dia. 16 mm along both dic.
Mdes = 1399.14 kN.m
Assuming depth of stress block, a = 16.4 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) = 3208 mm2
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for a
a = As*fy/(.85*fc'*b) = 16.4 mm
Consideration is OK, So As = 3208 mm2
Min Rebar Required = 0.0015bt = 8437.5 mm2
Total uplift to be resisted by the vertical rebars around the pile cap = Fz = 3834.23 kN
So As = Fz*1000/0.7/Fy = 13198.73 mm2 Cap Reinforcement Plan at Top
Total Nos. of top reinforcement is 168 whose total area is 33778 mm2.
So if all top bars are bent downwards this will be good enough for uplift.
As per BS 8110, Ultimate bond stress in tension bars uu is given by : Uu = 0.4fc' = 1.84 Mpa
Fs
Development length ld is given by : l d = ;where o is the total perimeter of all rebars, Fs=Fz
uu o
So Development length ld required = 247 mm
Provide all top bars bent downwards for the half depth of the cap.It will be suffient for development length.
6.1.1 Design
g for Compression
p Plus Bending
g
Pile diameter, h = 600 mm
Ac = /4h2 = 282743.3 Sqmm. Pile Section at Upper Segment
c N
1.5 f A
c c
c M
1.5 f A h
c c
c Atot f y
1.5 A f
c c
c = 1.5
Rebar Dia = 25 mm
So Nos. of Bar = 9 Nos.
6.1.2 Design for Tension Plus Bending
N = Normal Load = 518200.00 N
fc = 30.00 MPa
M = Moment = 309150000.00 N.mm
so = 0.061
And = 0.061 Hu
For above values of & = 0.28 ( From chart of Annexure-2 )
So Atot = 1.5 Acfc/ cfy = 5723.0 Sqmm.
Rebar Dia = 25 mm
h= 1st Segment Length of pile
1
Moment at aheight h is Hu * h k p h*h*Pile Dia*h/3 =0.0
2
1+sin
Where k p = Co-efficient of passive earth pressure = 3.25
1-Sin
Since Tension plus Bending combination requires more reinforcement than that of compression
plus bending combination, Uplift case is taken into consideration. Kp h
Hu ( for Uplift ) = 136.35 kN Passive Pressure on Pile
So Moment =-0.1 at a distance 7.237 m from Pile Top
NAME OF PROJECT :
DESIGN-BUILD AND TRUNKEY CONTRACT FOR CONSTRUCTION OF 230kV BIBYANA -
COMILLA TRANSMISSION LINE (LOT-3)
AUTHORITY NAME & SIGN DATE SUBMISSION SOUGHT Paper Size Language Total Sheets
Md. Giasuddin
DESIGNED BY 17-Apr-11 For approval A4 English 13
1. General. 03
3. Foundation Geometry 05
g Load
4.2 - Pile Design oad Against
ga Up
Uplift 05
5 2 - Design
5.2 D i off Pile
Pil Cap
C 08
Annexure-1 12
Annexure-2 13
1. General.
The objective of this generic design is to compute loads on individual pile top, length of fixity of pile and is to design pile, pile cap and chimney. If not
mentioned otherwise, values with suffices x, y and z indicate three global directions with outward positive.
Strength Factor
Applied Loading Case
2DL,
2DL 2D1 2D25,
2D25 2DT6
Factored Ultimate Loads Along Global Direction ( Pull and Thrust Vertical)
Items Fz ( kN ) Fx (kN) Fy (kN)
450
1800
1800
900 900
4500
4500
900
900
1800
1800
450
450
4500 4500
CP
4500 4500
450
450
1800
1800
900
900
4500
4500
900 900
1800
1800
450
450
3. Foundation Geometry :
Weight Calculation
Weight of Column, Wcol = 13.61 kNs. Foundation Layout Detail Typical Pile Cap Section
Weight of Pad, Wpad = 607.5 kNs.
Weight of Superimposed Soil, Ws =103.28 kNs.
Bouyant Weight of Column, W'col = 7.94 kNs
Bouyant Weight of Pad, W'pad = 354.38 kNs
Bouyant Weight of Superimposed Soil, W's = 42.53 kNs
Reaction of pile with applied vertical loads and biaxial bending moment can be expressed by the following equation:
R V M x *d1x M y *d1y
RV =
8 dix 2 diy 2
Where , d1x and d1y denote the distances from pile center to cap center along X or Y Direction. In this case d1x=d1y= 0.9 m.
dix 2
diy 2
6*1.8^2 = 19.44 Sqm.
R zc M x *d1x M y *d1y
Maximum compresive load that a pile will be imposed can be expressed by : R Cmax =
So Rcmax = 698.83 kNs. ( Pile weight is to be considered during Pile schedule)
8 dix 2 diy 2
R zt M x *d1x M y *d1y
Maximum compresive load that a pile will be imposed can be expressed by : R Tmax =
So Rtmax = 518.96 kNs. ( Pile weight is to be considered during Pile schedule)
8 dix 2 diy 2
a
Ks =1 ;( soil to soil co-efficient of earth pressure)
Pd= d, = = 30 Degree
y = Submerged Density of soil = 7 kN/Cum.
Pd =7
7 *10
10.625
625 = 74.375
74 375 kNs.
kNs
So fs = 21.47 kN/Sqm.
L= B = b' = 4.2 m and H = d = 10.625 m.
So Qsu = 3832.4 kNs
b
d
Ultimate uplift capacity of pile group = Skin Resistance +
Submerged Weight of soil body = 5696.36kNs.
L
Allowable capacity (FS=1.5) = 3797.57 kNs
Residual shear :
Fxmax = 299.20 kN
Fymax = 215.89 kN
Resultant Fxy = 368.96 kN
y 0.793 = 292.6 kN.m.
M = Fxy* 1 of 12 of dia. 20 mm
Pu = 2129610.00 N
Mu = 292582755.1 N.mm
D = 900.00 mm
b = 900 mm
d' = 66 mm
d'/D = 0.073 mm
fck = 25.0 Mpa
fy = 415.0 Mpa
Pu/fckbD = 0.105
Mu /fckbD2 = 0.016
For the above values, graph ( see annexure-1 ) shows that no rebar is needed.
As per Code Min Rebar Required = 0.004*900^2 = 3240 mm2
Consider Bar Dia. 20 mm
Column Section
Provide 12 nos 20mm dia.
Let Chimney rebar rest on the bottom mesh of cap. So Embedded length provided = 1250-75-32 = 1143 mm which is more than requirement, so Ok.
Total shear acting at a distance d/2 from the face of the column = 3*Rmax; Where Rmax=Rc or Rt whichever is larger.
Rmax = 698.83 kN
So Total Shear,Vc =2*698.83 =1397.66 kN
Where, b = 4500 mm
Consider clear cover 75 and dia of Bar 16 mm , So d ( Outer Layer) = 1250-75-8 =1167 mm , where d is the effective depth of cap.
d ( Inner Layer) = 1250-75-16 - 8 = 1151 mm
dave = ( 1167+1151 )/2 = 1159 mm
dave.
So, Vc = Vc/bd = 0.27 Mpa
AS per ACI Shear Stress applied to concrete should be less than 0.17f'c Mpa. In present case which is coming 0.93 Mpa. This is greater than applied
stress so consideration is quite Ok.
5.2.3.- Check for position of Piles :
AS per ACI Shear Stress applied to concrete should be less than 0.34f'c Mpa. In present case
which is coming 1.52 Mpa. This is greater than applied stress, 1.39 Mpa, so consideration is quite
Ok.
Maximum moment acting at the face of the column=2*Maximum pile reaction*distance between pile center to column face.
So Mmax=3*Rmax*x' , Where x' = 1.350 m fc ' 600 b= 0.02187
b =0.85*0.85*
Mmax= 1886.8 kN.m. f y 600 fy max= 0.75* b = 0.01640194
fy
Mu f ybd 2 1 0.59 ...; Where 0.9
f 'c
Mu Which is less than dprovide ; so OK
d 290.51 mm
fy
f y b(1 0.59 )
fc '
5.2.5 - Reinforcement Calculation :
Consider clear cover 75 and dia of Bar 16 mm , So d (Outer Layer) = 1250-75-8 = 1167 mm; where d is the effective depth of cap.
d ( Inner Layer) = 1250 -75 -16 - 8 = 1151 mm
dmin = MIN( 1151,1167) = 1151 mm
Compressive pile reactions will produce tension at the bottom of the cap.
Mdes = 1886.841 kN.m
Assuming depth of stress block, a = 22.6 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) =4433 mm2. 42 Nos. of Dia. 16 mm along both dic.
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for a
a = As*fy/(.85*fc'*b) = 22.6 mm
Consideration is OK, So As = 4433 mm2.
But Min Rebar Required = 0.0015bt = 8437.5 mm2
Consider bar Size = 16 mm
So Nos. of Bars = 42 Nos
Where d is the effective depth of cap from Cap Bottom to Rebar center at Top.
d ( Inner Layer) = 1250 -50-16 - 8 = 1176 mm
d = Min(1192,1176) = 1176 mm
Cap Reinforcement Plan at Bottom
Tensile pile reactions will produce tension at the top of the cap.
So Mu= 2*Rt*x' , Where x' = 1.35 m 42 Nos. of Dia. 16 mm along both dic.
Mdes = 1401.19 kN.m
Assuming depth of stress block, a = 16.4 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) = 3212 mm2
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for a
a = As*fy/(.85*fc'*b) = 16.4 mm
Consideration is OK, So As = 3212 mm2
Min Rebar Required = 0.0015bt = 8437.5 mm2
Total uplift to be resisted by the vertical rebars around the pile cap = Fz = 3834.23 kN
So As = Fz*1000/0.7/Fy = 13198.73 mm2 Cap Reinforcement Plan at Top
Total Nos. of top reinforcement is 168 whose total area is 33778 mm2.
So if all top bars are bent downwards this will be good enough for uplift.
As per BS 8110, Ultimate bond stress in tension bars uu is given by : Uu = 0.4fc' = 1.84 Mpa
Fs
Development length ld is given by : l d = ;where o is the total perimeter of all rebars, Fs=Fz
uu o
So Development length ld required = 247 mm
Provide all top bars bent downwards for the half depth of the cap.It will be suffient for development length.
6.1.1 Design
g for Compression
p Plus Bending
g
Pile diameter, h = 600 mm
Ac = /4h2 = 282743.3 Sqmm.
c N
1.5 f A
c c
c M
1.5 f A h
c c
c Atot f y
1.5 A f
c c
c = 1.5
Pile Section at Upper Segment
N = Normal Load = 698830.00 N
fc = 30.00 MPa
M = Moment = 359930000.00 N.mm
so = 0.082
And = 0.071
For above values of & = 0.2 ( From chart of Annexure-2 )
So Atot = 1.5 Acfc/ cfy = 4087.9 Sqmm.
Rebar Dia = 25 mm
So Nos. of Bar = 9 Nos.
6.1.2 Design for Tension Plus Bending
N = Normal Load = 518960.00 N
fc = 30.00 MPa
M = Moment = 319670000.00 N.mm Pile Section at Lower Segment
so = 0.061
And = 0.063 Hu
For above values of & = 0.3 ( From chart of Annexure-2 )
So Atot = 1.5 Acfc/ cfy = 6131.8 Sqmm.
Rebar Dia = 25 mm
h= 1st Segment Length of pile
1
Moment at aheight h is Hu * h k p h*h*Pile Dia*h/3 =0.0
2
1+sin
Where k p = Co-efficient of passive earth pressure = 3.00
1-Sin
Since Tension plus Bending combination requires more reinforcement than that of compression
plus bending combination, Uplift case is taken into consideration. Kp h
Hu ( for Uplift ) = 140.99 kN Passive Pressure on Pile
So Moment =-0.1 at a distance 8.194 m from Pile Top