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Mermigas Konstantinos K 200811 MASc Thesis PDF
Mermigas Konstantinos K 200811 MASc Thesis PDF
EXTRADOSED BRIDGES
by
Konstantinos Kris Mermigas
ABSTRACT
The purpose of this thesis is to provide insight into how different geometric parameters such as tower
height, girder depth, and pier dimensions influence the structural behaviour, cost, and feasibility of an
extradosed bridge.
A study of 51 extradosed bridges shows the variability in proportions and use of extradosed bridges,
and compares their material quantities and structural characteristics to girder and cable-stayed bridges.
The strategies and factors that must be considered in the design of an extradosed bridge are discussed.
Two cantilever constructed girder bridges, an extradosed bridge with stiff girder, and an extradosed
bridge with stiff tower are designed for a three span bridge with central span of 140 m. The structural
behaviour, materials utilisation, and costs of each bridge are compared. Providing stiffness either in the
girder or in the piers of an extradosed bridge are both found to be effective stategies that lead to
competitive designs.
ii
ACKNOWLEDGEMENTS
I would like to thank Professor Gauvreau for the opportunity to study under his guidance and be part of
a dynamic and ambitious bridge research group. Professor Gauvreau has served as an inspiration and
mentor to me in my career.
Thanks to my research colleagues for their insightful discussions and feedback: Mike Montgomery,
Jimmy Susetyo, Ivan Wu, Jeff Erochko, Lydell Wiebe, Brent Visscher, Jamie McIntyre, Lulu Shen, Eileen
Li, Sandy Poon, Davis Doan, and especially Jason Salonga.
Finally, thanks to my family and Mary Jane for encouraging and supporting me through my graduate
studies.
iii
TABLE OF CONTENTS
ii ABSTRACT
iii ACKNOWLEDGEMENTS
iv TABLE OF CONTENTS
iv
41 3 DESIGN AND CONSTRUCTION OF EXTRADOSED BRIDGES
41 3.1 Loads
41 3.1.1 Live Load
44 3.1.2 Temperature
83 3.8 Erection
v
88 4 DESIGN OF CANTILEVER CONSTRUCTED GIRDER BRIDGE, EXTRADOSED
BRIDGE WITH STIFF GIRDER, AND EXTRADOSED BRIDGE WITH STIFF TOWER
89 4.1 Design Assumptions
89 4.1.1 Material Properties and Detailing
112 5 CONCLUSIONS
112 5.1 Review of Extradosed Bridges
113 5.3 Comparison between Extradosed and Cantilever Constructed Girder Bridges
114 6 REFERENCES
vi
122 DRAWINGS
123 CANT-S1. Cantilevered PT Bridge - General Arrangement
124 CANT-A-S2. Cantilevered PT Bridge, Mixed Tendons - P.T. Tendon Duct Locations
125 CANT-A-S3. Cantilevered PT Bridge, Mixed Tendons - P.T. Layout
126 CANT-B-S2. Cantilevered PT Bridge, Internal Tendons - P.T. Tendon Duct Locations & Typical
Reinforcement
127 CANT-B-S3. Cantilevered PT Bridge, Internal Tendons - P.T. Layout
128 EXTG-S1. Extradosed Bridge, Stiff Girder - General Arrangement
129 EXTG-S2. Extradosed Bridge, Stiff Girder - P.T. Tendon Duct Locations & Typical Reinforcement
130 EXTG-S3. Extradosed Bridge, Stiff Girder - P.T. Layout
131 EXTT-S1. Extradosed Bridge, Stiff Tower - General Arrangement
132 EXTT-S2. Extradosed Bridge, Stiff Tower - P.T. Tendon Duct Locations & Typical Reinforcement
133 EXTT-S3. Extradosed Bridge, Stiff Tower - P.T. Layout
144 B.2 Girder Bridge PT Design A - Detailed Model SLS Stress Checks
145 B.3 Girder Bridge PT Design A - Detailed Model ULS Moment Capacity Check
150 B.5 Girder Bridge PT Design B - Detailed Model SLS Stress Checks
151 B.6 Girder Bridge PT Design B - Detailed Model ULS Moment Capacity Check
152 B.7 Stiff Girder Extradosed Bridge PT Design - Detailed Model SLS Stress Checks
153 B.8 Stiff Girder Extradosed Bridge PT Design - Detailed Model ULS Moment Capacity Check
154 B.9 Stiff Girder Extradosed Bridge - Cable Forces
155 B.10 Stiff Tower Extradosed Bridge PT Design - Detailed Model SLS Stress Checks
156 B.11 Stiff Tower Extradosed Bridge PT Design - Detailed Model ULS Moment Capacity Check
vii
LIST OF FIGURES
viii
30 2-6 Average girder concrete thickness of cantilever-constructed girder, extradosed and cable-stayed
bridges.
30 2-7 Average girder concrete thickness of extradosed bridges.
31 2-8 Mass of steel in cantilever constructed girder bridges: a) longitudinal prestressing steel, and b)
reinforcing steel (plots are based on data from SETRA 2007, Lacaze 2002, DEAL 1999).
32 2-9 Moment of inertia of girder at midspan for extradosed and cable-stayed bridges (per 10 m
width).
33 2-10 Odawara Extradosed Bridge details of tower saddle and arrangement of prestressing bars in
tower from FEM analysis (Kasuga et al. 1994).
33 2-11 Odawara Extradosed Bridge: a) strand supply system; b) saddle structure at the pier top, and
c) anchorage structure at the main girder. (Toniyama & Mikami 1994).
34 2-12 Ibi River Bridge Prestressing Tendon Layout in Cross-Section (Kutsuna et al. 1999).
35 2-13 Nonlinear Behaviour of the Ibi River Bridge up to ultimate load (Kutsuna et al. 2002).
35 2-14 Shin-Meisei Birdge construction of side spans (Iida et al. 2002).
36 2-15 Shin-Meisei Birdge a) photo of steel shell of tower; b) elevation of composite tower and c)
details of composite tower (drawings: Iida et al. 2002, photo and rendering: Kasuga 2006).
36 2-16 North Arm Birdge a) deck level extradosed cable anchorage; b) precast tower, and c) tower
anchor segment (from Griezic et al. 2006).
38 2-17 Trois Bassins Viaduct main pier (Frappart 2005).
39 2-18 Snniberg Bridge a) deck cross-section and b) prestressing and reinforcement (adapted from
Tiefbauamt Graubnden 2001).
39 2-19 Anchorages in towers (adapted from Tiefbauamt Graubnden 2001).
39 2-19 Anchorages in towers (adapted from Tiefbauamt Graubnden 2001).
40 2-20 Sunniberg Bridge a) bending moments and deflections of the edge beam through one stage of
construction, and b) forces and deflections of the main span inner edge beam of the final
structure due to permanent and live loads (adapted from Figi et al. 1998).
ix
54 3-6 Comparison of span to depth ratio and effect of the roadway height above ground on the overall
proportions of 3 span cantilever, extradosed, and cable-stayed bridges.
55 3-7 Extradosed bridge geometry studied by Chio Cho (2000).
55 3-8 Girder and extradosed bridge proportions recommended by others.
56 3-9 Bridge proportions used for design in Chapter 4.
57 3-10 Effect of cable inclination on the force components in a cable for a) a constant total force and
b) a constant vertical force.
57 3-11 Quantity of cable steel as a function of relative height of towers - Comparison between fan and
harp cable configurations in a) 1970 (Leonhardt & Zellner 1970) and b) 1980 (Leonhardt
& Zellner 1980).
58 3-12 Quantity of cable steel as a function of relative height of towers - comparison between semi-
fan and harp cable configurations for 140 m main span.
59 3-13 Influence of partial cable support (adapted from Tang 2007).
61 3-14 DSI Extradosed Anchorage Type XD-E (Dywidag 2006).
65 3-15 Ratio of equivalent to initial modulus of elasticity showing the influence of a cables sag on
its stiffness (plot adapted from Leonhardt & Zellner 1970).
66 3-16 Allowable stress in cable stays as a function of the stress range due to live load at SLS
70 3-17 Cable pre-strain and maximum moments for 25 iterations of the zero displacement method
applied in two staged process: a) towers fixed, main span cable strains adjusted and b)
towers released and side span cable strains adjusted. Cable 1 is anchored closest to the pier.
72 3-18 Cable force corresponding to dead load moment distribution (adapted from Gimsing 1997).
73 3-19 Tensions of main span cables, at each stage of construction up to midspan closure, resulting
from a) backwards analysis and b) Staged construction including time-dependent effects
(form traveller not considered).
74 3-20 Tower and pier configurations. From left to right: Barton Creek Bridge, North Arm Bridge
(LRT), Kiso and Ibi Bridges, Sunniberg Bridge, Odawara Blueway Bridge, Tsukuhara
Bridge, Shin-Karato Bridge, Hozu Birdge, Miyakodagawa Bridge and Domovinski Bridge
(LRT and road). See Table 2-1 for drawing sources.
76 3-21 Arrt-Darr Viaduct, France (concept 1982-83): main span 100 m, span to depth ratio 27,
cantilever construction with precast segments with voided webs (Mathivat 1988).
77 3-22 Barton Creek Bridge, United States (completed 1987): main span 103.6 m, span to depth ratio
27 at midspan, cantilever construction, with the fin poured progressively after completion
of 3 segments (Gee 1991).
x
77 3-23 Kiso and Ibi River Bridges, Japan (completed 2001): 275 m maximum spans, span to depth
ratio 39 at piers and 69 at midspan, cantilever construction with precast segments lifted with
600 tonne barge mounted cranes, and central 95 to 105 m steel sections strand-lifted from
barges and made continuous (Casteleyn 1999, Kasuga 2006).
77 3-24 Shin-Meisei Bridge, Japan (completed 2004): 122.3 m main span, span to depth ratio 35, cast-
in-place cantilever construction (Kasuga 2006).
77 3-25 North Arm Bridge, Vancouver, Canada (completed 2008): 180 m main span, span to depth
ratio 53, cantilever construction with precast segments (Griezic et al. 2006).
77 3-26 Trois Bassins Viaduct, Reunion (completed 2008): three main spans of 126 - 104.4 - 75.6 m,
with cables overlapping through the middle span, effective span to depth ratio 30 at tallest
pier and 50 at midspan, cantilever construction of central box, and construction of deck
cantilevers and struts with mobile carriages (Frappart 2005).
78 3-27 Tsukuhara Bridge, Japan (completed 1997): main span of 180 m, span to depth ratio of 33 at
piers and 60 at midspan, cantilever construction in 6 m long segments, transverse tendons
in deck (Kasuga 2006).
78 3-28 Himi Bridge, Japan (completed 2004): main span of 180 m, span to depth ratio of 45, cantilever
construction (Kasuga 2006).
78 3-29 Korror-Babeldoap (Japan-Palau Friendship) Bridge, Palau (completed 2002): main span of
247 m, span to depth ratio of 35 at the piers and 70 at midspan, cantilever construction of
concrete portions of spans, and central 82 m steel section lifted from barges and made
continuous (Oshimi et al. 2002).
79 3-30 Odawara Bridge, Japan (completed 1994): main span of 122.3 m, span to depth ratio of 35 at
the piers and 55 at midspan, cantilever construction (Kasuga 2006).
79 3-31 Shin-Karato Bridge, Japan (completed 1998): main span 140 m, span to depth ratio of 40 at
piers and 56 at midspan, cantilever construction (Tomita et al. 1999).
79 3-32 Domovinski Bridge, Croatia (completed 2006): 840 m total length, spans of 60 m typical with
a main extradosed span of 120 m, span to depth ratio of 30, cantilever construction in 4 m
segments (Bali & Veverka 1999).
80 3-33 Rittoh Bridge, Japan (completed 2006): main span of 170 m, effective span to depth ratio of
37 at pier and 61 at midspan, cantilever construction (Yasukawa 2002).
80 3-34 Pyung-Yeo Bridge, South Korea (completed 2007): main span of 120 m, span to depth ratio
of 34 at piers and 30 at midspan, cantilever construction with one pair of travellers
(Masterson 2006).
80 3-35 Pearl Harbor Memorial Bridge, United States (under construction): main span of 157 m, span
to depth ratio of 31 at piers and 45 at midspan (Stroh et al. 2003).
xi
81 3-36 Saint-Rmy-de-Maurienne Bridge, France (completed 1996): spans of 52.4 and 48.5 m,
effective span to depth ratio of 35, cast-in-place on falsework (Grison & Tonello 1997).
81 3-37 Sunniberg Bridge, Switzerland (completed 1998): main spans 128, 140, and 134 m, span to
depth ratio of 127, cantilever construction in 6 m stages (Figi et al. 1997).
81 3-38 Third Bridge over Rio Branco, Brasil (completed 2006): main span of 90 m, span to depth ratio
of 36 at piers and 45 at midspan, cantilever construction (Ishii 2006).
82 3-39 Golden Ears Bridge, Canada (completion 2009): main span of 242 m, span to depth ratio of 54
at piers and 80 at midspan, cantilever construction with precast deck panels (Bergman et al.
2007).
83 3-40 Possible types of tendons in an Extradosed Bridge
85 3-41 Sunniberg Bridge form traveller (adapted from Figi et al. 1998).
xii
LIST OF TABLES
xiii
134 APPENDIX A
135 A-1 Extradosed Bridges in Chapter 2 Study.
137 A-2 Cantilever Constructed Girder Bridges in Chapter 2 Graphs.
138 A-3 Cable-Stayed Bridges in Chapter 2 Graphs.
158 APPENDIX C
159 C-1 Prestressing quantities in cantilever-constructed girder bridge with internal prestressing.
159 C-2 Prestressing quantities in cantilever-constructed girder bridge with internal and external pre-
stressing.
159 C-3 Prestressing quantities in stiff girder extradosed bridge.
159 C-4 Prestressing quantities in stiff tower extradosed bridge.
xiv
1 WHAT MAKES A BRIDGE EXTRADOSED?
1.1 Introduction
From 1994 to 2008, over fifty extradosed bridges have been constructed worldwide, and the preferred
proportions and cable arrangements have evolved. While there are many articles available on the design of
specific extradosed bridges, very little has been published on their design from a general perspective.
The intrados is defined as the interior curve of an arch, or in the case of cantilever-constructed girder
bridge, the soffit of the girder. Similarly, the extrados is defined as the uppermost surface of the arch. The
term extradosed was coined by Jacques Mathivat (1988) to appropriately describe an innovative cabling
concept he developed for the Arrt-Darr Viaduct (shown in Figure 1-4), in which external tendons were
placed above the deck instead of within the cross-section as would be the case in a girder bridge. To
differentiate these shallow external tendons, which define the uppermost surface of the bridge, from the
stay cables found in a cable-stayed bridge, Mathivat called them extradosed prestressing.
There is some debate over the boundary between cable-stayed and extradosed bridges. Visually,
extradosed bridges are most obviously distinguished from cable-stayed bridges by their tower height in
proportion to the main span, as shown in Figure 1-1. Extradosed bridges typically have a tower height of
less than one eighth of the main span, corresponding to a cable inclination of 17 degrees, as observed from
the bridges considered in Section 2. In this thesis, the term extradosed bridge will be used to describe all
bridges that have a tower that is shorter than that of a conventional cable-stayed bridge, which is widely
accepted to be around a fifth of the span, as will be explained in Section 3.4.1.
The reduced cable inclination in an extradosed bridge leads to an increase in the axial load in the deck
and a decrease in vertical component of force at the cable anchorages. Thus, the function of the extradosed
cables is also to prestress the deck, not only to provide vertical support as in a cable-stayed bridge.
Extradosed bridges are characterised by a low live load stress range in the stay cables.
The definition of an extradosed bridge adopted in this thesis, based on geometry alone, disregards the
live load stress range in the cables, which is done purposefully to consider a range of structures with any
distribution of live load between the axial force resisting system (axial force couple between cable and
deck) and the girder. Extradosed bridges are sometimes criticised for being inefficient structures due to the
reliance on this secondary girder system, because the lever arm between the cable and deck is larger than
the lever arm within the girder.
Girder Bridge Extradosed Bridge Cable-Stayed Bridge
1
2
The detailing and technology found in extradosed bridges is taken directly from externally prestressed
girder bridges and from modern cable-stayed bridges. Modern cable-stayed bridges have a fifty year
history and have been constructed with span lengths from 15 m to over 1000 m.
As compared with cable-stayed bridges, the advantages of extradosed bridges for spans less than
approximately 200 m are numerous. Since the live load stress range is typically small (Mathivat 1988), the
cables can be deviated at the piers by means of a saddle, allowing for a more compact tower, especially in
the case of a fan cable arrangement. The stay cables can be anchored near the webs and the vertical
component of the stay cable force (which is small in comparison to a cable-stayed bridge) is transferred
directly to the girders without the need for a transverse diaphragm at the anchorage location. As with
external prestressing, extradosed bridges can use normal prestressing anchorages instead of the high stress
range type used for cable-stayed bridges. Given a stiff girder, the extradosed bridge can be constructed
without any need to adjust the tension in the cables (Chio Cho 2002).
Finback Bridge Cable-Panel Bridge Extradosed Bridge
The development of the extradosed bridge has evolved with and may have been influenced by other
types of unconventional cantilevered bridges in which the top tendons rise above the deck level in the
negative moment regions, as shown in Figure 1-2. The fin-back bridge has a wall containing the negative
moment tendons that is monolithic with the deck creating a single section, whereas a cable-panel bridge
has a wall that is detached from the deck section, serving more as passive protection for the cables.
Section 1.2 will describe the development of the extradosed bridge in more detail.
The first application of extradosed prestressing was Mathivats proposal for the Arrt-Darr viaduct
with precast box girder sections (Mathivat 1987), developed in 1982-1983. The extradosed prestressing
along with voided box girder webs resulted in a material savings of 30% compared with a conventional
cantilever constructed box girder bridge. Mathivats proposal substituted the internal tendons in the top
flange of a box girder for external cables above the running surface, deviated over the piers by stub
columns and anchored inside the box girder, which he called extradosed cables. The low eccentricity of
the cables over the piers allowed them to be stressed to the same level as traditional prestressing since the
cables primary role was to provide horizontal prestress, and they were subject to a low fatigue stress.
Virlogeux explains (1999) that the concept was partially motivated by a distortion of code specifications
to use stay cables more efficiently, since an allowable stress of 0.65 fpu could be used for design of the
cables instead of the value of 0.45 fpu typically adopted for cable-stayed bridges. Unfortunately, the
proposal was not selected for construction and a conventional cantilever post-tensioned structure was
constructed instead.
The Barton Creek Bridge is one of a few prestressed
concrete fin-back bridges constructed. The bridge connects
Austin, Texas to the Estates of Barton Creek over an environ-
mentally sensitive gorge. Preliminary design estimates found
the fin-back bridge with a main span of 104 m to be compara-
ble in cost to a conventional cantilever box girder, both least
cost options for the crossing (Gee 1991). The fin-back bridge
design was chosen as it would be a visible landmark into the Figure 1-5. Barton Creek Bridge (Gee 1991).
Estates from above the bridge and it would consequently
attract publicity to the development. The developers architect noted (Gee 1991) that the flat triangular
fins ideally complemented the peaks of the gently rolling hills on the horizon forming the backdrop against
which the bridge would be seen. Gee explains that his firm was aware of previous proposals for fin-back
bridges and was conscious of the fact that the low material quantities of these designs, as compared with
conventional box girders, were not resulting in competitive bids for construction. A few notable proposals
were the Kessock Bridge in Scotland, the Foyle Bridge in Northern Ireland and the Gateway Bridge in
Australia. The Gateway Bridge was in fact tendered as a fin-back bridge in 1980 but the contract was
6
awarded based on an alternative design of a conventional box-girder bridge (Gee 1991). Tony Gee and
Partners, having been involved with previous fin-backed proposals, designed the Barton Creek Bridge with
constructibility as the most important objective. The cross-section consists of a single box girder below
the deck, with constant dimensions and no internal diaphragms (even over the piers) and webs that incline
inwards from the bottom slab to merge at the deck slab into a central fin that rises above the deck with
constant width. The segments were poured with the median barrier, which allowed the fin to be built up
progressively and off the critical path, as three segments could be cast before increasing the height of the
fin. The bridge was constructed with a form traveller supported laterally outside the webs and on the ribs,
and was completed in 1987 at a cost that was 20% above the original estimate (Gee 1991). The increase
was accounted for in additional items (lighting, approach railings) not included in the initial estimate. In
terms of durability and maintenance, the fin-back bridge has the advantage over a conventional cantilev-
ered bridge that the main tendons are encased in the massive fin, away from the deck surface which is
exposed to traffic. As well, there is no decrease in longitudinal prestress in the deck under live load near
the piers, because the neutral axis of the section lies in the deck slab. Despite the success of the Barton
Creek Bridge, there have been very few fin-back bridges built since.
Virlogeux (1999) claims that the concrete walls in cable-panel and fin-back bridges have two
drawbacks: the tendons cannot be replaced and there is a cost to construct the concrete walls. The
designers of the Barton Creek Bridge took measures to reduce the cost of the single concrete wall and it is
conceivable that the additional cost of the protection system for stay cables would have exceeded the cost
of the walls. However, since the concrete walls add dead load to the bridge, their use is only economical in
shorter spans. In terms of aesthetics, the stay cables of extradosed bridges offer a lighter appearance than
the heavy concrete fins of fin-back bridges.
Akio Kasuga, the Chief Bridge Engineer at
Sumitomo Mitsui Construction Co. Ltd., was the
first to apply Mathivats concept to the first
extradosed bridge to be constructed, the Odawara
Blueway Bridge. The construction was completed
in 1994. Kasuga claims that his designs follow
Mathivats theory that the tower height of
extradosed bridges should be half of the tower
height for a cable stayed bridge of equivalent span
Figure 1-6. Odawara Blueway Bridge (Kasuga 2006) (Ogawa and Kasuga 1998), but Mathivat actually
suggests using a tower height closer to one third of
that for a cable-stayed bridge (Mathivat 1988). The single plane of cables proposed for the Arrt-Darr
viaduct is lighter than the two planes on the Odawara Bridge. However, the towers of the Odawara Bridge,
as shown in Figure 1-6, are well integrated with the pier columns below the deck, while the Arrt-Darr
superstructure rests on an overly massive round pier column, which visually dominates the bridges view
7
in profile. Kasuga (2006) states that practical experience has induced great admiration for the
incisiveness of Mathivats proposal.
Several articles on extradosed bridges in Japan credit and praise Mathivat for inventing the extradosed
bridge (Ogawa and Kasuga 1998; Hirano et al. 1999; Kato et al. 2001; Kasuga 2006), but these bridges are
more similar in appearance and proportions to the Ganter Bridge than to the Arrt-Darr concept, with the
difference that they do not have cables encased in concrete walls. All extradosed bridges in Japan to date
have cables arranged in a semi-fan configuration, with the first cable offset about a fifth of the span from
the pier. Most of these bridges are cast in place and have variable depth girders that are 50% deeper at the
piers than in midspan. The Japan Highway Public Corporation, the owner of several extradosed bridges
including the Odawara, Tsukuhara, and Kiso and Ibi extradosed bridges, allows only external tendons to
be used in their bridges (Chilstrom 2001). Mathivats bridge had six spans with a continuous girder
supported on bearings whereas the first extradosed bridges constructed in Japan were three span structures,
with monolithic connections at the piers that result in frame action. This distinction allowed the first
extradosed bridges to be more slender than Mathivat originally proposed.
In France, the first extradosed bridge was constructed on a much smaller scale than those in Japan, as a
means of spanning further with minimal structural depth available below the roadway. The Saint-Remy-
de-Maurienne Bridge over the A43 highway, shown in Figure 1-7, was tendered in 1993 and completed in
1996 and has a maximum span of only 54 m (Grison and Tonello 1997). On this small scale, it is difficult
to imagine that extradosed tendons could be more economical than constructing concrete walls up to a
maximum height of 3 m, but there is little doubt that the constructed bridge is attractive. Architect Charles
Lavigne, who developed the Arrt-Darr concept with Jacques Mathivat, was also involved in the Saint-
Remy Bridge.
Figure 1-7. Saint-Remy-de-Maurienne Bridge Figure 1-8. Concept for Usses Viaduct
(photo by Jacques Mossot, Structurae) (Virlogeux 2002b)
In the mid 90s, an extradosed bridge was considered for the A41 viaduct over Usses valley in France
(Virlogeux 2002b). The concept was developed by Jean Tonello, Charles Lavigne and Daniel Vibert and
brings together elements from the Arrt-Darr Viaduct and the Barton Creek Bridge. The cross-section
consists of a single-cell box girder with constant dimensions, with wide cantilevers supported by struts, as
seen in Figure 1-8. The project was delayed for many years, and ultimately a steel twin girder structure
with composite concrete deck was constructed at the site in 2008. However, a similiar cross-section to that
8
of the Usses viaduct was adopted for the viaduct over Trois-Bassins in Runion, completed in 2008 and
shown later in Figure 3-26.
Figure 1-9. Santiago Calatravas concepts for crossing deep Alpine valleys. From left to right: Variant 1, Variant 2
model, Variant 7 sketch and detail presented by Menn at the IABSE Symposium in Zurich in 1979 (Calatrava 2004).
In Switzerland, the Ganter Bridge led to a different path for the extradosed bridge. Santiago Calatrava,
while studying at the ETH in 1979, produced a series of sketches of alternatives of the Ganter Bridge, some
of which were presented by Menn at the IABSE Symposium in Zurich in 1979 (Tzonis and Donadei 2005).
All sketches show a slender deck, suspended by cables from a stiff pier. In some alternatives, the two sides
of the tower flare outwards from the roadway in order to accommodate the cables along a curved
horizontal profile. Eight years later, Menn (1987) presented his ideas on the advantages of stiffer, lower
towers for cable-stayed bridges, which enable the use of the full range of effective depth of cross-
section. Since the short towers act as cantilevers, effectively prestressed by the dead load of the girder
acting through the cables, they require relatively little reinforcement to resist bending due to live load.
Neither a flexurally stiff girder nor backstays are required in order to provide adequate system stiffness to
control deformations due to live load. With short towers, larger stay cables are required, but the towers are
more economical than the tall towers normally found in cable-stayed bridges (Menn 1987).
Stiffness from Backstay Cable Stiffness in Deck Stiffness in Tower
LL offset by dead load in main span; Short side LL resisted by bending in deck Magnitude of bending in tower is not
span prevents backstay from going slack affected by decrease in tower height
Figure 1-10. Response of cable-stiffened, girder-stiffened, and tower-stiffened cable-stayed bridge to live load.
There are three different approaches to providing stiffness in cable-stayed bridges, as shown in
Figure 1-10, which determines how stability of the bridge will be assured under live load. Each approach
9
provides stiffness primarily in one of the three load-bearing elements of the cable-stayed bridge: the stays,
the deck, or the towers. Most early designs, 6 out of the 58 cable-stayed bridges constructed by the end of
1976 (Billington and Nazmy 1991) have cable spacings of 20 to 40 m and provide stiffness in the girder,
with span to depth ratios below 70 (Walther et al. 1999). Since the 1980s, however, almost all cable-
stayed bridges are multiple-stay bridges with cable spacings of less than 10 m, which, combined with an
increased understanding of aerodynamic stability and buckling safety of slender girders, has led to very
slender girders. In these bridges, the fan cable configuration is used to load the tower in axial compression
only, and backstay cables stabilise the tower and control girder deflections due to live load (Menn 1994).
With this system, girder span to depth ratios of up to 500 are possible (Bergermann and Strathopoulos
1988). With stiff towers, the girder can still be made very slender, with span to depth ratios of up to around
200, but backstay cables are no longer required. A harp cable configuration favours stiff towers, since live
load at the quarter points of the main span will cause significant bending in towers, regardless of tower
stiffness.
Figure 1-11. Poya Bridge, Switzerland: a) Menns 1989 proposal (Menn 1996) and b) cable-stayed design selected in
2006 for construction (Mandataire Projet Poya 2005).
In 1989, Menn proposed an extradosed concept for the Poya Bridge as the ideal solution to integrate
the bridge with the deep valley crossing in Fribourg, Switzerland (Billington 2003). Menn was serving on
the jury for the design competition for the bridge, but was not satisfied with any of the designs and
proposed his own concept. Menn (1991) felt that a cable-stayed bridge, which would require towers with a
total height of 120 m, 45 m of which would be above the roadway, would rise above the city and detract
from its historical character. In this same article, Menn elaborates on his ideas for a stiff tower and slender
girder, explaining that the live load is resisted directly by the towers, and thus side span lengths can be
increased to half of the main span length. In most modern cable-stayed bridges, the tower must be
stabilised by backstay cables which require shorter side spans (around 0.4 of the main span) to remain
adequately stressed when they are loaded, as shown in Figure 1-10. For the Poya Bridge concept, Menn
maintained the slender cross-section throughout the viaduct through the use of external prestressing in an
10
under-deck cable-stayed configuration. His proposal was not accepted and a cable-stayed bridge is now
under construction after many years of public consultation. Both concepts are shown in Figure 1-11.
In 1993, Menn proposed his extradosed concept for the Sunniberg
Bridge (Honnigmann and Billington 2003). Menn, again serving on
the jury for the design competition and not satisfied with the three
designs submitted, presented his concept to the highway departments
Alternatives to provide adequate rigidity
architectural consultant who endorsed it and helped convince the between pier, tower, and deck
(Figi et al. 1997). A multiple span cable-stayed bridge with conventional proportions would still require
stiff towers, as illustrated by the conceptual drawings shown in Figure 1-12 for the towers of the Millau
Viaduct, an 8 span cable-stayed bridge (Virlogeux 2004). Cross cables between towers have been
proposed as another means of stabilising them in the horizontal direction, but this solution has questionable
aesthetics and is difficult to construct (Walther et al. 1999) if not infeasible on a curved roadway. The
designs submitted for the design competition did not include a cable-stayed bridge but were of a more
conventional nature: a continuous below deck truss bridge, a cantilever-constructed girder bridge, a
composite box girder bridge, and a box girder viaduct. Given the unusually high demand on aesthetics at
this site, the extradosed bridge was selected to fit into the landscape with elegance, but also stands out as a
memorable crossing and technical achievement (Figi et al. 1997). As constructed, the Sunniberg Bridge
towers appear in proper proportion with the surrounding landscape when viewed from the drivers
perspective. Compared with the Ganter Bridge in Figure 1-3, the Sunniberg Bridge appears much lighter
and more transparent, not only because the cables are light and provide unobstructed views of the valley,
but also because of the open views through the pier legs, as seen in Figure 1-13.
Menn clearly knew about Mathivats ideas for the extradosed bridge, since Mathivat presented an
earlier version of his 1988 article at Menns 60th birthday celebration in 1986 (Mathivat 1986). Despite
this, Menns concept provides stiffness in the piers, while Mathivats concept provides stiffness in the
girder. The two solutions reflect the trends and visions of engineers in their respective countries of origin.
French bridge engineers were using precast segmental construction for many medium span bridges to
encourage mechanisation and rationalize formwork reuse. Precast segmental construction favours a
constant depth cross-section, a nominal girder depth for easier assembly and geometric control from the
relative geometry of segments (Virlogeux 1994a), use of bearings, and allows for future replacement of
tendons. In contrast, Swiss engineers preferred cast-in-place construction for durability and the economy
provided by partial prestressing. Cast-in-place construction allows monolithic connections to be made as
required. Flexible decks are more sensitive to local deformations from transverse bending and thermal
11
1. Throughout this thesis, the term tower is used to denote anything structural that supports the cables above the
deck; the term pylon is used to denote the two columns of a tower in a stayed bridge with lateral cable planes;
the term mast is used to denote a single column tower, and pier is used to refer to any substructure beneath the
deck, supporting the tower.
12
Extradosed bridges are becoming increasingly popular for spans from 50 m to 250 metres. Over 25
extradosed bridges have been completed in Japan and 15 are underway in South Korea (Bd & e 2006).
Many extradosed bridges constructed to date cross waterways where there is a navigational clearance
requirement as well as interest in minimizing the roadway grade raise at the approaches. This favours an
extradosed bridge over a cantilever-constructed girder bridge, which would have a girder depth at the
supports of two to three times that of the extradosed bridge of equivalent span. While a cable-stayed
bridge is sometimes a feasible option, an extradosed bridge has been selected in many cases because of
overhead glidepath clearance requirements imposed by nearby airports (Stroh 2003; Griezic et al. 2006).
Figure 1-15. Golden Ears Hybrid Extradosed Bridge, Vancouver (Bergman 2007).
In 2001, the Ibi and Kiso Bridges set the record for longest extradosed viaducts with total lengths of
1145 and 1400 m respectively, and extradosed spans of up to 275 m. This was achieved with a hybrid
girder arrangement: a variable depth concrete girder was supported by extradosed cables from the piers and
100 m central steel box girder was connected to the concrete girder to transfer moment and shear but allow
longitudinal expansion. In 2002, the Japan-Palau Friendship Bridge was completed with the same hybrid
configuration with a main span of 247 m. The Golden Ears Bridge, under construction in Vancouver and
scheduled for completion in 2009, has main spans of 242 m and will be the first composite extradosed
bridge constructed. The concrete deck is constructed from precast panels and the bridge has a main span to
tower height ratio of 6, between that of an extradosed and cable-stayed bridge (Bergman et al. 2007). The
bridges engineers have described the bridge as a hybrid extradosed bridge, with a portion of the load near
the piers supported by bending in deck, but load at midspan resisted almost directly by the cables
(Trimbath 2006). The Wuhu Bridge in China, completed in 2000, is the only extradosed bridge to carry
heavy rail. Extradosed cables allow this bridge to span 312 m over the Yangtze River with the same deep
truss cross-section that is used for the other 144 m spans (Fang 2004).
Recently, Man-Chung Tang, who was responsible for the design and construction engineering of many
cable-stayed bridges in North America, has extolled the advantages of partially cable-supported structures
for the potential to fully utilize the capacity of a girder cross-section (Tang 2007). He explains that there is
a tradeoff between girder depth and the size of the stay cables. Live load is shared between the girder and
stay cables based on the relative stiffness of each, while the cable forces under dead loads can be adjusted
as desired. Furthermore, each cable can be adjusted to carry a different amount of dead load, and the cable
layout can be adjusted to achieve greater efficiency. According to Tang, for bridges with medium span
lengths, using the maximum capacity of the girder can result in savings in stay cables and towers. From
some of the proposed concepts, partially cable-supporting creates possibilities for new forms of towers,
13
some of which are sculptural but structurally inefficient and would be unable to support the tension forces
from the stay cables if the girder did not share some of the load.
Figure 1-16. North Arm Bridge, Canada Line LRT, Figure 1-17. Pearl Harbor Memorial Bridge in New
Vancouver (photo courtesy of Stephen Rees) Haven, Connecticut (Stroh et al. 2003)
SETRA (2001) published recommended allowable stress limits that cover the full range of external
cables. In that document, external prestressing tendons are defined as being subjected to a stress range of
up to 15 MPa under live load while stays for cable-stayed bridges are subjected to a stress range of around
100 MPa and above. Extradosed cables are characterised as being subjected to a live load stress range
between 30 MPa and 100 MPa and are not sensitive to wind vibrations. These specifications resulted from
a need for design recommendations for bridges that do not fall into distinct categories, and they propose
design limits and approximations based on rational principles. These recommendations were used for the
design of the North Arm Bridge in Canada (Griezic et al. 2006), and they influenced the allowable stress
limit for the Pearl Harbor Memorial Bridge in the USA (Stroh et al. 2003). It is important to have
guidelines like those published by SETRA (2001) to encourage creative and innovative use of stay cables
in new structural systems, since it is difficult in the initial stages of design to assess the behaviour of a
bridge at ultimate and fatigue limit states.
15
16
Photo by author
Figi et al. 1997, Figi et al. 1998, Menn 1998, Baumann & Dniker 1999,
Honigmann & Billington 2003
Kasuga 2006
18
Kasuga 2006
Kasuga 2006
Kasuga 2006
Kasuga 2006
Kasuga 2006
Structurae
Kasuga 2006
Kasuga 2006
Kasuga, 2006
Structurae
Structurae
Bridges
10 10
5 5
0 0
0 15 20 25 30 35 40 45 50 55 60 65+ 0 15 20 25 30 35 40 45 50 55 60 65+
Span : Depth at Pier Span : Depth at Midspan
Figure 2-2. Extradosed Bridges separated span to depth ratio at a) pier and b) midspan.
Around half (26) of the extradosed bridges have girders that are embedded (fixed in rotation) at the
piers, which reduces the live load stresses in both the girder and the cables. Extradosed bridges that have a
span to depth ratio above 40 at the pier are always embedded. It can be seen from Figure 2-3 that girders
that are embedded generally have a higher span to depth ratio at midspan, and the span to depth ratio
increases with increasing span length. As well, the girder is almost always embedded at longer span
lengths (only 3 of 19 bridges above 150 m are on simple supports).
28
140
Constant Depth Simple Supports
120 Constant Depth Embedded
Variable Depth Simple Supports at midspan
100 Variable Depth Embedded at pier
Span : Depth
80
60 1:55
40
1:30
20
0
50 66 100 150 200 250 275
Longest Span, m
Figure 2-3. Span to depth ratios of extradosed bridges at midspan and pier.
Variable depth girders are more frequently used at longer span lengths, as shown in Figure 2-4a. A
variable depth cross-section, with the depth at the pier more than 1.5 times the depth at midspan, is used in
26 extradosed girders. As the span length increases, the degree of haunching, or pier to midspan depth
ratio, also increases as observed from Figure 2-4b.
15 3
>1.5
Depth at Pier : Depth at Midspan
1-1.5
10 =1 2
Bridges
5 1
2 Spans
3 Spans
4 Spans +
0 0
25 50 75 100 125 150 175 200 225 250+ 0 50 100 150 200 250 300
Span, m Longest Span, m
Figure 2-4. Haunching in extradosed bridges shown a) in groups by span length and b) as the pier to midspan depth
ratio by span.
Tower height does not seem to be affected by girder depth or the fixity between the girder and piers. It
can however be observed from Figure 2-5 that in general, the span to tower height ratio decreases with
increasing span length. Most bridges have a span to tower height ratio between 8 and 12, and there are
very few bridges (3 of 51) with a span to tower height ratio close to 15, as suggested by Mathivat (1988).
29
15
Mathivat (1988)
14
10
8
8
6 5
Constant Depth Simple Supports Cable-Stayed
4 Typical
Constant Depth Embedded
2 Variable Depth Simple Supports
Variable Depth Embedded
0
50 66 100 150 200 250 275
Longest Span, m
Figure 2-5. Span to tower height ratio of extradosed bridges.
As observed from Figure 2-6, the average girder thickness of an extradosed bridge will lie somewhere
between that of a girder bridge and a cable-stayed bridge of the same span length. For a main span
between 80 and 100 m, there can be very little difference between the average girder thickness in a girder
bridge and an extradosed bridge, but the difference increases rapidly, indicating a greater savings in
concrete with an extradosed bridge as the span increases. In contrast, the average thickness of a cable-
stayed bridge increases very gradually, with the longest cable-stayed bridge having an average thickness of
not more than 60% more than the shortest of comparable cross-section. For a 200 m span, the average
girder thickness of a cable-stayed bridge is around 30% of that of a girder bridge.
It appears that a minimum average thickness of around 0.4 m for a cable supported (extradosed or
cable-stayed) bridge and of around 0.6 m for a girder bridge is required regardless of span length. This
minimum thickness is dictated by transverse behaviour and practical requirements. For the cable-stayed
bridges considered in Figure 2-6, stiffened slabs are always lighter than box girders, which can generally
be explained by the absence of a bottom slab.
A closer look at the average girder thickness of the extradosed bridges only, as seen in Figure 2-7,
shows a huge spread of values, especially for spans of around 100 m. The single cell box girders and
30
0.9
Average depth of concrete, m 3/m2
Extradosed Regression
0.8
0.7
0.6 Cable-Stayed
Regression
0.5
0.4
0.34
0.3
0 100 200 300 400 500 530
Longest Span, m
Figure 2-6. Average girder concrete thickness of cantilever-constructed girder, extradosed and cable-stayed bridges.
0.91
0.9 Miyakodagawa
Pyung-Yeo
Regression
Shin-Karato
0.8 Korong Domovinski Ganter
Odawara
Average depth of concrete, m 3/m2
Hozu Yukisawa-
Tsukuhara
Ohashi Pearl Harbor Ibi Kiso
Shinkawa
0.7
Pakse Himi
Saint-Remy
Shin-Meisei
Rittoh
0.6 Socorridos
North Arm
Trois Bassins
Arret-Darre
0.4
0.39 Rio Branco
0.3
50 80 100 150 200 250 275
Longest Span, m
Figure 2-7. Average girder concrete thickness of extradosed bridges.
stiffened slab cross-sections always have a lower average thickness than multiple box girder cross-sections
for the same span.
In terms of total consumption of longitudinal prestressing steel, from available data on internal
prestressing in extradosed bridges (Grison & Tonello 1997; Becze & Barta 2006; Boudot et al. 2007), it
appears that the weight of total prestressing per unit volume of concrete is at best comparable to that of
31
cantilever constructed girder bridges. Therefore, any reduction in self-weight of concrete in the deck
should reduce the prestressing steel.
Figure 2-8 shows the mass of longitudinal prestressing and reinforcing steel, per unit volume of
concrete, in a selection of cantilever constructed girder bridges. The quantity of longitudinal prestressing
steel is fairly consistent, especially for shorter spans. The quantity of reinforcement on the other hand
varies considerably, but most of this variation comes from the transverse system of the deck slab (SETRA
2007). The upper values correspond to reinforced decks, wheras the lower values correspond to
transversly prestressed and ribbed decks. Shear reinforcement also affects the results since there is a large
difference between the web reinforcement if the webs are vertically prestressed or if external tendons are
used, as found for the Chapter 4 girder bridge designs. Regression lines are shown for the available data,
as are lines for preliminary estimates of superstructure costs suggested by Menn (1990) based on an
analysis of 19 bridges:
The parameter lm is the geometrical average span length (li2/li) in metres while the quantities mP and ms
are the mass per unit volume of concrete (kg/m3). For a cantilever-constructed girder bridge, the average
span can be taken as the longest span since the concrete and reinforcement in each side span is essentially
equivalent to half of the main span.
80 200
Mass of Longitudinal Prestressing Steel, kg/m3
Menn (1990)
Estimate 180
Mass of Reinforcing Steel, kg/m 3
60
160 Menn (1990)
Estimate
40 140
120
20
100
0 80
0 50 100 150 200 0 50 100 150 200
Longest Span, m Longest Span, m
Figure 2-8. Mass of steel in cantilever constructed girder bridges: a) longitudinal prestressing steel, and b) reinforc-
ing steel (plots are based on data from SETRA 2007, Lacaze 2002, DEAL 1999).
The quantity of reinforcing steel in an extradosed bridge can be estimated from the above charts by
using an equivalent girder span length. The equivalent girder span length is calculated by multiplying the
extradosed span by the average depth of the extradosed cross section divided by the average depth of the
cantilever construction girder cross section. For an extradosed bridge with constant span to depth ratio of
50, the equivalent cantilever constructed girder bridge span would be 65% of the extradosed span.
25
Span/40 Span/50
Extradosed
Cable-Stayed
Typical Cantilever
20 Constructed Box Girder
Midspan I per 10 m width, m 4
15
10
Sunniberg
0
0 80 100 200 300 400 500 530
Longest Span (m)
Figure 2-9. Moment of inertia of girder at midspan for extradosed and cable-stayed bridges (per 10 m width).
Figure 2-10. Odawara Extradosed Bridge details of tower saddle and arrangement of prestressing bars in tower from
FEM analysis (Kasuga et al. 1994).
they curve inwards to provide the necessary clearance for jacking them from within the box girder. This is
a unique solution to conceal the cable anchorages from view above or beneath the bridge. The sheaths are
installed in steel recess tubes both over the towers and through the girder to allow for future replacement of
the complete cable (Taniyama & Mikami 1994). Details of the cable anchorages and installation are
shown in Figure 2-11. The strands are epoxy coated and grouted inside an FRP sheath. High damping
rubber dampers are installed at the stay anchorages to decrease rain and wind vibrations.
a) b)
c)
The bridge was constructed in cantilever with cast-in-place concrete. Temporary cables were used for
cantilever construction of the girder out to the first extradosed cables. The bridge features only external
tendons within the girder cross-section, although internal 12-13 mm dia strand tendons were included for
cantilevering.
Kutsuna and Kasuga (2002) simulated the nonlinear behaviour of the structure up to its ultimate limit
state, to account for material and geometrical nonlinearity. The model included the effects of the girder,
internal and external tendons, and extradosed cables. The total load was increased gradually until the
concrete reached an ultimate strain of 0.0025. The target load was established as (D+L)1.7.
As the load increased, the precompression stress in the upper fibre of the girder section at the pier
increased until it exceeded the cracking stress at (D+L)1.5. Beyond this point, the increase in the tensile
force was taken by the internal and external tendons. The tension in the external tendons was almost
constant up to (D+L)1.5, then increased by 100 MPa at (D+L)1.7. The uppermost extradosed cable
35
Lower fibre concrete stress External tendon stress Extradosed cable stress
at the support section at the support section at the tower
Figure 2-13. Nonlinear Behaviour of the Ibi River Bridge up to ultimate load (Kutsuna et al. 2002).
reached the yield stress at (D+L)1.4, and by (D+L)1.7, all cables had yielded. Since all the cables yield
at ULS, Kutsuna and Kasuga conclude that the extradosed cables are used effectively.
While the magnitude of the live load is not given, the target load of (D+L)1.7 is already very
conservative. Given a ratio of maximum live load (unfactored) to dead load of 0.2, as calculated for the
extradosed bridges in Chapter 4 and typical of concrete cable-stayed bridges (Walther et al. 1999), a total
lead of (D+L)1.5 equates to 1.2D+3LL which already exceeds the ULS1 requirement of the CHBDC
(CSA 2006a).
a) b) c)
Figure 2-15. Shin-Meisei Birdge a) photo of steel shell of tower; b) elevation of composite tower and c) details of
composite tower (drawings: Iida et al. 2002, photo and rendering: Kasuga 2006).
Figure 2-16. North Arm Birdge a) deck level extradosed cable anchorage; b) precast tower, and c) tower anchor seg-
ment (from Griezic et al. 2006).
The towers are assembled from precast composite sections, as shown in Figure 2-16b, and post-
tensioned vertically with 4 internal 19-15 mm diametre strand tendons. The cables are anchored in a
central steel box to avoid post-tensioning across the towers. Small HSS sections are welded between the
steel web plates to prevent vertical stresses, due to creep and shrinkage strains in the concrete, from
loading the steel web plates over time.
37
The designers of this bridge made two important decisions based on economy. A detailed comparison
was made and anchorages were chosen over saddles in the towers. Secondly, a constant depth girder was
chosen over a variable depth girder at the piers.
1.9 m
0. 4 m Longitudinal
Cable anchorage 4 o 22 4 o 22 prestressing o 30 e15/12.5
Figure 2-18. Snniberg Bridge a) deck cross-section and b) prestressing and reinforcement (adapted from Tief-
bauamt Graubnden 2001).
The bridge is curved in plan and connected monolithically at the abutments, which provides full
longitudinal restraint and allows the bridge to deform as a horizontal arch under deformation due to
temperature range. The abutments were designed as earth filled containers to anchor the horizontal
reaction forces (Baumann and Dniker 1999). The pier columns have a parabolic variation in depth, and
flare outwards from the base so that the towers are leaning outwards in order to provide the required
clearance for the cables.
There are two planes of 8 to 10 stay cables per half span. Each cable consists
of 125 to 160 galvanised 7 mm dia wires, prefabricated to length and anchored
by means of button heads in BBR DINA bonded anchorages, for a high fatigue
Steel construction
Stay cables with 125 resistance. The cables have an ultimate tensile strength of 1600 MPa and were
to 160 wires of 7 mm
diametre - cable forces designed for a maximum allowable stress of 0.50 fpu. Each group of four
3850 to 4900 kN
cables were stressed simultaneously. There are 3 12-15 mm dia strand tendons
Figure 2-19. Anchorages in
towers (adapted from Tief- (1900 kN each) in each edge beam through the midspan areas to compensate
bauamt Graubnden 2001). for the decrease in axial force from the cables (Baumann and Dniker 1999).
The flexible deck results in large deflections throughout each stage of construction, and
correspondingly large variations in bending moment, as seen in Figure 2-20. Under permanent loads, the
moment distribution across the deck resembles that of a continuous beam on simple supports, while under
live load a point load is distibuted into nearby cables (Figi et al. 1997). The vertical deflection of the girder
at midspan is 225 mm under a point load of 360 kN with and uniformly distributed load of 2 kN/m3,
approximately L/600 which is under the L/400 limit that was agreed upon with the owner (Tiefbauamt
Graubnden 2001). Of the total deflection, 40% comes from the rotation of the piers while 60% results
from the elastic extension of the cables, resulting in an upwards displacement of 60 mm in the adjacent
spans, 25% of the deflection of the loaded span.
The total cost of the Sunniberg Bridge was SFr. 20 M, corresponding to SFr. 3075 per m2 (Baumann
and Dniker 1999). The major cost items are the foundations, piers, and pylons (20.6%), bridge deck
including form traveller (33.5%) and the stay cables (23.1%). The total mass of the stay cables is given as
320 tonnes, while the mass of longitudinal internal prestressing in the deck is 13 tonnes. The stay cable
system cost around SFr. 14 400 per tonne. The mass of all prestressing (stay cables and internal PT) per
40
Permanent
Axial force from Stay Cables Variable
Permanent
Concrete Variable
Moments in inner edge beam
Figure 2-20. Sunniberg Bridge a) bending moments and deflections of the edge beam through one stage of construc-
tion, and b) forces and deflections of the main span inner edge beam of the final structure due to permanent and live
loads (adapted from Figi et al. 1998).
volume of concrete in the deck is 100 kg/m3 and the mass per unit area of deck is 97 kg/m2. These values
are higher than are typically found in extradosed bridges, such as the viaduc de la ravine des Trois Bassins
described in Section 2.4.7. The deck has an average thickness of only 0.51 m, which is lighter than all
extradosed bridges in this span range, but the mass of reinforcement per unit volume of concrete is over
200 kg/m3.
3.1 Loads
The CAN/CSA-S6-06 Canadian Highway Bridge Design Code (CSA 2006a hereafter CHBDC) has been
used throughout this thesis as the basis for all analysis of example extradosed bridges, bridge designs, and
parametric studies. The CHBDC uses the limit states philosophy to satisfy the requirements for
serviceability and fatigue, and to ensure the structure has adequate factored resistance to meet the factored
load effect at ultimate limit states.
Similar to cable-stayed bridges, the extradosed bridge is designed with service loads and allowable
stresses in the stay cables and tendons. In the final stages of design, the capacity of the sections are
verified at the ultimate limit state. The purpose of this section is to assess whether the CHBDC loads are
adequate for the design of extradosed bridges. The load combinations of relevance to this thesis are
summarised in Tables 3-1 and 3-2.
Table 3-1. Load factors and load combinations (CSA Table 3-2. Permanent loads - maximum and minimum
2006a). values of load factors for ULS (CSA 2006a).
Permanent Transitory Dead Load Maximum Minimum
Loads D P L K Factory produced components 1.10 0.95
SLS Combination 1 1.00 1.00 0.90 0.80 Cast-in-place components 1.20 0.90
ULS Combination 1 D P 1.70 0 Wearing surfaces 1.50 0.65
ULS Combination 2 D P 1.60 1.15 Prestress Maximum Minimum
ULS Combination 9 1.35 P 0 0 Secondary prestress efffects 1.05 0.95
Legend:
D - dead load
P - secondary prestress effects
L - live load (including the dynamic load allowance)
K - all strains, deformations, and displacements and their effects - includes those due to temperature change, temperature
differential, concrete shrinkage, differential shrinkage, and creep.
41
42
superimposed with a uniformly distributed load of 9 kN/m. Under serviceability limit state (SLS) and
ultimate limit state (ULS), the CL-625 Truck load effect is increased by the addition of a dynamic load
amplification (DLA) factor to account for impact, which varies depending on how many axles are loading
the component under consideration as shown in Figure 3-1. For all axles acting on the bridge, the DLA is
25%. A DLA is not applied to the CL-625 Lane load, as this maximum load condition is assumed to occur
with stationary vehicles on the bridge (CSA 2006b). The CL-625 live load is shown in Figure 3-1.
CL-625 Truck
Dynamic Load
CL-625 Truck Clearance Envelope Modification factor for
Allowance
multiple lane loading
For spans up to approximately 50 m, the CL-625 Truck will govern the loading, but at spans beyond
approximately 90 m, the CL-625 Lane load will govern. In between these span lengths, the Truck will
govern in positive moment regions, while the Lane load will govern in negative moment regions. At
SLS1, the live load is reduced to 0.9 of the value of the CL-625 Live load.
Fractions of Basic Lane Load
1 2 3 4 5 6
Multiple Lane Distribution
5 5
4 4 Lateral Suspension
Multiple of Basic Lane Load
3 3
CHBDC Lateral
Central Suspension
CHBDC Central
2 2
ASCE Lateral
ASCE Central
1 1
CHBDC 2006
Figure 3-3. multiple lane loading effect by deck width according to CHBDC 2006 and ASCE 1981, for two planes of
cables and for single plane central cable suspension.
Table 3-3. Comparison of multiple lane load effects according to CHBDC (2006a) and ASCE (Buckland 1981) for
the same basic lane load.
Comparison 2 Lanes 3 Lanes 4 Lanes 5 Lanes 6 Lanes 7 Lanes 8 Lanes
CHBDC/ASCE 1.06 1.14 1.12 1.03 1.00 1.04 1.07
Total Load on single cable plane
CHBDC/ASCE 1.08 1.04 1.03 0.99 0.96 0.92 0.94
Total Load on two planes of cables
CHBDC - Ratio of total load of two planes to 1.10 1.07 1.10 1.14 1.14 1.04 1.02
total load on single plane
ASCE - Ratio of total load of two planes to 1.08 1.18 1.20 1.20 1.19 1.18 1.17
total load on single plane
Chapter 2, the wider bridges do appear to have effective thicknesses that are less than the narrower bridges
(average effective thickness of decks 18 m or wider is 13% lower), however the live load to dead load ratio
decreases faster. In a well designed cross-section, the dead load should be a function of the transverse
system and the stiffening system, where only the transverse system is affected by and increase in deck
width, as will be discussed further in Section 3.6.
Two important observations can be made from this discussion of live load:
1. The multiple lane loading factors and lane biasing of the CHBDC will result in larger live load effects
for than those prescribed in the ASCE, specifically for centrally suspended girders and laterally sup-
ported girders with fewer than 5 lanes.
2. The total live load effect on two planes of cables will be between 10 and 20% higher than on a single
plane of cables, which implies that central suspension lead to a lower live load demand in cable sup-
ported bridges.
3.1.2 Temperature
At SLS1, the CHBDC (CSA 2006a) requires that the effects of temperature be considered in combination
with live load. There are three temperature effects that cause forces in an extradosed bridge: temperature
45
gradient in the girder, temperature differential between the cables and girder, and a uniform temperature
range applied to the entire structure. The effects of temperature gradient and temperature differential on
the extradosed bridge become more significant as the stiffness of girder increased and must be considered
and will be discussed in greater detail, while a temperature range mainly affects the piers.
Temperature Gradient in Girder
The CHBDC (CSA 2006a) specifies a linear temperature gradient which is a function of the section
depth. This may provide a reasonable approximation of the curvature induced by the sun shining on the
surface of a bridge deck for short spans, but is overly conservative for deeper cross-sections where
corresponding curvature is primarily due to the strain in the deck slab and its distance to the centroid of the
girder cross-section.
One of the earlier rational models for temperature gradient was proposed by Priestley (1978) based on
experimental and analytical research conducted in the early 1970s. A design gradient was proposed that
would accurately predict the critical conditions for seven bridge sections investigated and was adopted for
all major concrete bridge design in New Zealand (Priestley 1978). This design gradient is specified by a
fifth-order curve with the point of zero temperature difference at 1200 mm below the deck surface.
T, deg C
0.0 10.0 20.0 30.0
0
ilevers
webs, cant
voids
bove
0.4 deck a
Zone T1 T2
T = 32 - 0.2h 1 30 7.8
Depth, m
The current AASHTO (2004) LRFD temperature gradient is based on a model proposed in the 1985
NCHRP Report 276, which was based on work initially done by Potgieter and Gamble (1983). Roberts-
Wollman, Breene and Carson (2002) describe the development of the current code provisions in greater
detail, and compare the 1994 AASHTO temperature gradient with field measurements of two segmental
concrete bridges over the course of 2.5 years. Their results indicate that the 1994 AASHTO LRFD
positive gradients are conservative for an exposed concrete deck, and appropriate for a deck with 50 mm
asphalt topping, while the negative gradients are slightly conservative. As well, they found the shape of
the temperature gradient to be most similar to the trilinear form specified in the 1989 AASHTO Guide
Specifications for Thermal Effects in Concrete Bridge Superstructures. The current 2004 AASHTO LRFD
temperature gradient is very similar to the 1994 version, except that the reduction of the temperature
gradient for asphalt wearing surface (to 0.8 of the untopped value) has been eliminated. Negative
temperature gradients are obtained by multiplying the positive gradient by -0.3 for a concrete wearing
surface, and by -0.2 for an asphalt wearing surface.
46
The AASHTO (2004) LRFD code specifies a load factor TG for temperature gradient, to be taken as
1.0 at SLS when live load is not considered, and as 0.5 when combined with live load. Since the AASHTO
temperature gradient is a rational model that has been shown to be conservative in its prediction of strains
in concrete bridges, its use and use of partial load factor in combination with live load should be adopted
for any bridge where the effects of temperature gradient are likely to influence the design of prestressing
and reinforcement, such as for an extradosed bridge.
Mondorf (2006) and OBrien and Keogh (1999) provide good explanations of how to calculate the
effects due to nonlinear temperature gradient. Priestley (1978) notes that the effects of temperature
gradients should not be be considered as equivalent forces at ULS, because the force-deformation response
of the girder section is no longer linear, and equivalent forces would incorrectly predict failure, wheras the
only significance of thermal gradient at ULS is a reduction in ductility of the section.
Temperature Differential between Stays and Girder
Sun shining on a bridge will cause steel above the deck to heat up more rapidly than a concrete girder.
Thus the stays will lengthen due to the temperature differential with respect to the girder, and will cause
bending in the girder. The CHBDC (CSA 2006a Clause 3.9.4.1) states that Type A structures (steel
superstructure above the deck) will be subject to temperatures of 25 above the maximum mean daily
temperature, while Type C structures (concrete systems with concrete decks) will be 10 above. This
would imply a temperature differential of 15 between stays and concrete girder, although there is a further
reduction in the temperature of the concrete girder due to depth that would increase this differential.
Eurocode 1-1-5 (CEN 2002a) specifies a temperature differential of 10 for light coloured stays and 20 for
dark coloured stays, which does not take into account girder materials or depth. A temperature differential
of 15 was used in the design of the Pasco-Kennewick Bridge (Mondorf 2006). The effect of temperature
differential indicates a preference for light coloured stays in extradosed bridges.
Table 3-4. Comparison between Sunniberg Bridge and North Arm Bridge response to live load.
Sunniberg Bridge, 140 m main span North Arm Bridge, 180 m main span
Axial force and bending moment due to 9 kN/m uniform load across main span
= 0.72 = 0.23
Axial force and bending moment due to 625 kN point load applied at midspan
= 1.00 = 0.43
Axial force and bending moment envelopes due CL-625 live loading
* Values given are for 2 lanes loaded including multilane reduction and service load factors.
Note: Model geometry and load shading for the two bridges are to the same relative scale.
Table 3-5. Comparison between monolithic and released connnection at main piers of the North Arm Bridge.
Bending moment due to 625 kN point load on main span
Monolithic Mmin = -8290 kNm
d = -155 mm
Released d = 67 mm
d = -300 mm
* Values given are for 2 lanes loaded including multilane reduction and service load factors.
Table 3-5 shows the forces and displacements in the North Arm Bridge resulting from live load across
the main span, for both the superstructure embedded on the piers (monolithic as it was constructed) and the
superstructure simply supported (released against rotation) at the piers. The monolitic connection causes a
shift in the moment diagram from positive to negative moment regions, and virtually eliminates any
bending in the back spans. In the released condition, the live load in the main span is reflected in the back
spans, the effect of which is pronounced since the side spans are very long in this bridge.
-15
-10
10
15
20
Figure 3-5. CHBDC CL-625 Live load envelopes for a main span of 100 m.
In a girder bridge, the live load is a small portion of the total moment in the bridge, and embedding the
girder on the piers does not significantly affect the design, since the decrease in total moment is relatively
small (for the cantilever constructed girder bridge in Chapter 4, which is simply supported at the piers, the
live load at midspan is 23% of the total moment demand at SLS). In an extradosed bridge however, the
live load makes up a significant portion of the total moment in the girder (for the stiff girder extradosed
bridge in Chapter 4 which has a girder that is embedded on the piers, the live load at midspan is 44% of the
total moment demand at SLS which is a higher proportion of the total moment than in the girder bridge).
Since the live load is shared between the cables and the girder, any decrease in live load moment is doubly
beneficial since the total moment in the girder is reduced, and the stress range in the cables due to live load
is decreased.
53
The height and configuration of the piers will influence the bending moment at the level of the
foundations, especially due to resp. Piers that are fixed at their base deform in double bending, and thus
the moment at the base will be similar to that at the girder, unless there is a variation in the piers cross-
section. The piers can be proportioned to resist the bending moment due to live load without significant
reinforcement. The lever arm of the pier can be increased more easily than the deck, through a wider pier
or twin pier legs, without detriment to the aesthetics of the bridge. If footing dimensions are constrained, a
simply supported deck will be preferred to eliminate bending at the foundation level due to live load on the
superstructure.
The proportioning of the girder and piers are interrelated and cannot be treated independently. The
decision of whether to fix the girder to the piers in rotation or not should be made early on in the design
process as this significantly affects the forces in the bridge under live load. Both scenarios present no
difficulties in construction, and it appears preferable keep the girder embedded on the piers.
The fib Guidance for good bridge design (2000) claims the that most economical span to depth ratio
for a cantilever constructed girder bridge is approximately 15, but that an increase from 15 to 20 will not
affect the cost signifcantly. The fib guide recommends span to depth ratios at midspan of 35 to 40 for
54
continuous spans simply-supported on the piers, and 40 to 45 for continuous spans embedded (fixed in
rotation) at the piers. As a point of comparison, for cantilever bridges with internal tendons, Menn (1990)
suggests a span to depth ratio of 50 at midspan and 17 at the piers, based on aesthetic and economic
considerations.
The fib (2000) guide also suggests that the pier depth to midspan depth ratio of 3 is aesthetically
pleasing for bridges that are low to the ground but should be closer to 2 for tall structures. There is merit to
this recommendation; tall bridges with large variation in girder depth can look weak at midspan and out of
proportion with their wide piers, as shown in Figure 3-6. However, this awkwardness can be diffused with
twin piers columns.
Cantilever Bridge
Span to Depth: Satisfactory Good
17:1at piers appearance appearance
50:1 at midspan
Cantilever Bridge
Span to Depth: Good Satisfactory
17.5:1at piers
35:1 at midspan
Extradosed Bridge
10:1 Span to Tower Height Good Good
50:1 Span to Depth
Cable-Stayed Bridge
4.5:1 Span to Tower Height Towers Good
100:1 Span to Depth too tall
Figure 3-6. Comparison of span to depth ratio and effect of the roadway height above ground on the overall
proportions of 3 span cantilever, extradosed, and cable-stayed bridges.
In an article on the conceptual design of cable-stayed bridges, Menn (1996) points out that the portion
of towers above the deck, which form the lever arm between cables and deck, cannot be reduced to the
same depth as that required for a cantilever box girder, because the cables have a much lower axial
stiffness than the prestressed deck slab of a box girder which is the tension chord in that system. In the
case of a classical cable-stayed bridge where the girder is slender, the deflections under live load would be
large. Menn claims that a main span to tower height ratio of 7 is possible, provided the towers are stiff
and the girder is restrained longitudinally, which is a reasonable claim given that the Sunniberg Bridge,
with a main span to tower height of 10, was under construction at that time.
A few researchers have studied extradosed bridges and have made recommendations for selecting the
tower height and proportioning the deck cross-section.
Komiya (1999) suggests a span to tower height ratio of 8 to 12. The taller tower results in not more
than 10% savings to the combined cost of the cables and tower. The span to depth ratio of the girder
should be 35 at the piers and 55 at midspan, for girders embedded at the piers. Komiya notes that reducing
the girder stiffness to 0.50 and 0.25 of the gross stiffness results in increases to cable forces of 3 and 8% on
average, while the deflections due to live load increase by a factor of 1.5 and 2.3.
55
Chio Cho (2000) recommends that towers not exceed a span to tower height ratio of 10, in order to
limit the stress range due to live load in the extradosed cables to 80 MPa. Chio Cho claims that the purpose
of a variable depth cross-section is to reduce the cost of the bridge by reducing the girders self-weight,
without reducing the height at the supports. Haunching the deck at the piers reduces the quantity of both
internal and extradosed prestressing. Chio Cho suggests a span to depth ratio of 30 at the piers and 45 at
midspan for girders simply supported at the piers, with the transition occurring over a distance of 0.18 of
the span from the pier, as shown in Figure 3-7b. Increasing the girder depth at the pier reduces the stress
range in the extradosed cables, and increases the bending moment at the supports with a small reduction in
moment at midspan. A larger girder depth at pier to depth at midspan ratio, as shown in Figure 3-7c,allows
the first set of extradosed cables to be anchored farther away from the pier.
a) b) c)
In the Chapter 4 designs, a constant depth girder and harp cable configuration were chosen for
constructability and appearance. The constant depth girder provides the greatest continuity across the
entire bridge, while the parallel cables and simple tower shapes give the bridge a uniform texture.
Repetition and consistency of local components, such as ribs and anchorages, give the bridge an orderly
appearance from all vantage points.
Horizontal 10
0.8
Extradosed Cable-Stayed Extradosed Cable-Stayed
Typical Typical 8 Typical Typical
0.6
Force
Vertical
Force
0.4
4
0.2 Total
2
Horizontal
Vertical
0 0
5 9 16 25 30 45 5 9 16 25 30 45
Angle, deg Angle, deg
Figure 3-10. Effect of cable inclination on the force components in a cable for a) a constant total force and b) a
constant vertical force.
point, and thus the cables are often anchored at a constant offset down the tower in a semi-fan
configuration. The semi-fan cable configuration is more effective than a harp configuration in providing a
vertical component of resistance to the deck, but each cable anchorage at the deck level will be at a slightly
different angle and must be detailed separately. With a harp configuration, more cable steel is required,
but the cable anchorages have a common design which is advantageous, since the formwork and
reinforcement are consistent for all anchorage segments. For shorter cables, such as found in extradosed
bridges, the anchorages represent a greater portion of the total cost of the cable system, and they should
contain the maximum number of strand for which they are designed. The additional horizontal force from
the harp cable configuration prestresses the girder near the piers and thus substitutes internal prestressing.
The cost of additional cable steel in the harp configuration is partially offset by the savings from common
detailing of the anchorages.
a) b)
Figure 3-11. Quantity of cable steel as a function of relative height of towers - Comparison between fan and harp
cable configurations in a) 1970 (Leonhardt & Zellner 1970) and b) 1980 (Leonhardt & Zellner 1980).
58
Leonhardt and Zellner (1970) published a chart comparing the stay cable steel consumption of harp
and fan (radiating) cable configurations. From this chart, shown in Figure 3-11a, it can be seen that the
optimum ratio of tower height to main span is around 0.30 considering stay cable steel consumption alone.
In 1970, the optimum height considering the cost of a tower was suggested to be between 0.16l and 0.22l
where l is the main span length, while in a similar chart published in 1980 (Leonhardt & Zellner 1980),
shown in Figure 3-11b, the optimum height was 0.20l to 0.25l. This difference is attributed to the changes
in material preference and relative material costs. In the 1970 article, the tower is assumed to be steel,
whereas by 1980, concrete had become the economical material of choice. For the Brotonne Bridge,
completed in 1977, the cost of stay cable system was 29% of the total cost of the bridge, while the cost of
the tower was only 4% (Mathivat 1983).
A simple model was used to investigate the effect of tower height on steel consumption in stay cables
for a 140 m main span, the results of which are shown in Figure 3-12. There are 10 cables in a half-span
spaced at 6 m, with the first cable 13 m from the pier, and each cable is assumed to resist an equal vertical
load of 0.05 units, for a total of 1 unit of load per span. For the semi-fan configuration, the cable
anchorages are spaced 0.3 m vertically on the tower. The graph bears a close resemblance to those of
Leonhardt and Zellner in Figure 3-11. It is apparent that the harp configuration leads to a larger total cable
force, especially for a tower height below 0.1L.
10
(multiple of vertical load per span)
8
Total Cable Force Per Span
6
Semi-Fan Cable Configuration
2 Semi-Fan
Extradosed Cable-Stayed
Harp Harp Cable Configuration
Typical Typical
0
0 0.1 0.2 0.3 0.4
Tower Height H / Span Length L
Figure 3-12. Quantity of cable steel as a function of relative height of towers - comparison between semi-fan and
harp cable configurations for 140 m main span.
In practice, each stay cable will not be detailed with an optimised number of strands as required to load
every cable to its allowable stress. According to Mathivat (1983), the theoretical values should be
increased by 10% because the demand of the cables must be met with real stay cable cross-sections. This
is especially true for the fan configuration, where the theoretical cross-section of the cable decreases
towards the pier as the cable inclination increases. The furthest cable from the pier will be a comparable
size for both harp and fan cable configurations, establishing a maximum anchorage size. In a cable-stayed
bridge, the harp cable configuration presents two main disadvantages: a higher compressive force in the
deck (around 60% higher than the semi-fan configuration) and increased bending in the towers. In an
extradosed bridge these two factors are not problematic: the higher compressive stress in the girder
59
increases the moment resistance of the girder, and the short towers can be easily proportioned to resist the
increased bending.
Based on estimates from the aforementioned model, a harp cable configuration with a tower height of
L/8 requires a similar cable quantity to a semi-fan configuration with a tower height of L/12. For tower
heights of L/8 and L/12, the theoretical cable steel consumption will be 41 and 46 % more for the harp
configuration than the semi-fan while the maximum compression force in the deck will be 58 and 54%
higher.
Since the extradosed bridge has two load carrying systems, it is possible to provide cable support to
only a portion of the span. Figure 3-13 illustrates the effectiveness of providing partial cable support to the
deck, by plotting the ratio of fixed end moments of a partially loaded span to a fully loaded span (Tang
2007). For a section with constant weight and stiffness, it is most efficient to provide the cable support
closest to the midspan, as indicated by the upper line in Figure 3-13. Many of the extradosed bridges
studied in Chapter 2 have cables distributed across 60% of the span. It can be determined from the upper
line Figure 3-13 that cables across 60% of the span will offset 80% of the moment of cables supporting
100% of the span.
1.0
Mfull
Fixed End Moment Ratio, M partial/M full
0.8
0.6
0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8 1.0
Loaded length, b/L
Figure 3-13. Influence of partial cable support (adapted from Tang 2007).
The idea of reducing the length of deck supported by the cables is not new. Mathivat (1983) suggests
offsetting the first cables from the tower by 0.10 of the main span, as was done on the Brotonne Bridge, to
achieve a savings in cable steel of up to 20%. Chio Cho (2000) suggests that an offset of 0.18 of the main
span is optimal in the case of an extradosed bridge with variable depth cross-section since beyond this
length there is no significant savings in extradosed cable material quantity. Komiya (1999) considered
first cable offsets of 0.14, 0.20, and 0.24 of the main span, and found the combined cost of extradosed and
internal tendons for all three arrangements to be within 2% of each other. An offset of 0.20 of the main
span was most economical, with extradosed tendons accounting for 60% of the cost, and internal tendons
for 40%.
60
3.4.2 Stay Cable Protection
There are many systems for protecting the prestressing steel of the stay cables. Most codes and
specifications now require that the corrosion protection system consist of a minimum of two nested
barriers (PTI 2001, SETRA 2001; FIB 2005). The external barrier provides direct protection from
corrosive elements, while the interior barrier provides a backup system if the external barrier is breached.
In certain cases, the external sheath is not considered to be the external barrier. Several sources (Walther et
al. 1999, SETRA 2001; FIB 2005) provide a comprehensive discussion of protection systems and the
advantages and susceptibilities of each. Grouting with cementitious grout is no longer considered to be a
good method for filling the void between the external sheath and prestressing strand in stay cables.
The CHBDC (2006a Clause 10.6.4.3) specifies that the strands of stay cables must be hot-dip
galvanized and encased in a sheath filled with grease or wax. The sheath can be high density polyethylene
(HDPE) or stainless steel. Within the last 10 years, the international trend has beeen to provide further
redundancy in protection by greasing and sheathing the strands individually, and then bundling them in an
external sheath. The external sheath serves as a barrier to rain and UV rays, while the cable protection
occurs at the strand level. This also facilitates replacement of individual strands. Strands can be coated
with epoxy or polyethylene after galvanizing for an additional layer of protection. Epoxy coated strands
have much higher friction coefficients than bare strand that must be accounted for in the design (Taniyama
& Mikami 1994).
Filling Material Shim Anchor Body Epoxy Coated Clamp Elastomeric Bearing HDPE-Sheathing
Strands
Wedge Plate
Figure 3-14. DSI Extradosed Anchorage Type XD-E (Dywidag 2006).
Some bridges in Chapter 2 (Odawara Bridge, Tsukuhara Bridge, Domovinski Bridge) were
constructed with stay cable anchorages even though the stress range due to live load in the cables would
have allowed the use of conventional prestressing anchorages. For these bridges, extradosed anchorages
may not have been available, but they should be used in the future and should reduce the cost of the cable
system.
For a saddle radius of 5 m and a seven-wire strand of 15.7 mm diameter (area of 150 mm), commonly
used for strand-based stay cables, the maximum bending stress due to curvature is 314 MPa. For an
individual wire, the maximum stress is around 100 MPa. The stress due to axial force in a stay cable is
typically around 0.35 fpu under dead load only, or 650 MPa for strand. Therefore, the curvature of the
62
strand over a saddle with radius of 5 m increases the stress by 48% to 0.52 fpu. The stress due to curvature
in a prefabricated cable would be impractically large when passed over a saddle, but strand-based cables
are normally assembled on site.
Fretting fatigue results from differential strains in strand bundles. Variable axial loads at the cable
ends (due to a fatigue load) cause the strands to slip when the friction between the individual wires and the
saddle under radial pressure is exceeded. The saddle radius must be large enough to avoid the onset of
fretting fatigue. Minimum radii R for common cable sizes (of bundled bare strand) are summarised in
Table 3-6, determined from equations given in the PTI1 (2001) and fib (2005) recommendations:
0.4
n
PTI: R > F ----------- fib: R 30D
90
where F is the mean cable force under fatigue conditions (kN);
n is the number of strands in the bundle, and
D is the diameter of the stay pipe.
Table 3-6. Minimum saddle radii for strand based cables to prevent fretting fatigue.
Number of Strand in Cable 12 19 31 37 55 73 91 109 127 156
Typical diameter of external sheath (mm) 110 140 160 180 200 250 280 315 315
Minimum R* suggested in PTI (m), 2.6 3.4 4.6 5.1 6.5 7.7 8.8 9.8 10.7 12.1
calculated assuming F = 0.35 fpu x Ap
Minimum R required by fib (m) 3.3 4.2 4.8 5.4 6 7.5 8.4 9.5 9.5
Individual sheathing or epoxy coating of strand could be used to reduce interstrand fretting, but any
reduction must be proven by prototype testing of full scale specimens (PTI 2001). Figg Engineering
Group (Figg et al. 2005) designed a cradle system in which each individual strand passes through a
seperate saddle pipe which is contained within an outer centering pipe. Since each strand is deviated over
its own saddle, fretting between strands is eliminated, and the minimum saddle radius is that of an
individual strand, even for large cables made up of 156 strands. In this system, it is possible to remove a
single strand for inspection or replacement.
The SETRA Recommendations (SETRA 2001) discourage the use of saddles because of the
difficulties with future replacement of the cables. If saddles are used, the radius of curvature must be
larger than 125 times the exterior diametre of the strand (2.0 m radius for 15.7 mm diametre strand), and
the ultimate strength of the deviated cable, as determined by test, must be reduced by no less than 5%
unless detailed calculations show that a greater reduction has been allowed for in the design (14.7).
The fib recommendations (fib 2005) require the minimum saddle radius to be larger than 400 times the
diametre of the individual wire of strand (2.1 m radius for 15.7 mm diametre strand) when individual
strands are inside individual tubes.
The PTI Recommendations (PTI 2001) provide specific requirements for saddles. Cable saddles must
have a minimum radius of 3 m if supporting individual strands, and 4 m if supporting bundled multi-strand
cable unless fatigue testing is done on the saddle with axially stressed cables. Saddles must be designed to
1. Tests were conducted at the University of Texas on bare strands in ducts of 2.75 times the area of the cables:
Fretting Fatigue in Post Tensioned Concrete, Center for Transportation Research, University of Texas at
Austin, TX, March 3 to April 3, 1998.
63
preclude slip and fretting for 1.25 times the maximum load differential at the strength limit state
(AASHTO equivalent of ULS).
The Japan Prestressed Concrete Engineering Associations Specifications1 allow saddles to be used
when the live load stress range is less than 50 MPa, based on testing of fretting fatigue done on 37-15 mm
diametre strand tendons (Kasuga 2006). The minimum radius required for the saddles is the same as for
external tendons.
Goi (1999) advocates the use of cable saddles to reduce the number of anchors and stressing
operations, to facilitate installation, and to avoid the horizontal force transfer through the pylon. Montens
(1998) points out that saddles are half the cost of anchorages, and saddles become more economical as the
span decreases because the anchorages represent a higher proportion of the total cost of the stay cables.
According to the Figg brochure (Figg 2004) for the stay cradle system, its unit cost is lower than the two
anchorages it replaces. The system was first used for the Maumee River Bridge (Bonzon 2008), a two span
centrally supported cable-stayed bridge with spans of 186.7 m, a tower faced with glass, and cables
consisting of 82 to 156 strands.
Tower width (length in the longitudinal direction of the bridge) is generally used as an argument
against saddles. According to Montens (1998), the minimum radius of saddles presents a drawback as this
dictates a minimum tower width. Figg (2004) claims that without the cradle system to pass strands over
saddles individually, the tower width of the Maumee River Bridge would have had to be 3 m wider. As
constructed, the tower is 4.1 m wide and varies in length from 8.8 to 6.3 m (Bonzon 2008). For most
extradosed bridges however, the tower width is unlikely to be governed by the saddle radius since the total
angle break in the cables is small compared to that in a cable-stayed bridge. Most towers that are detailed
with anchorages require internal chambers for stressing and inspection, but towers of only 3 m width and 2
m depth have been designed with internal stressing chambers (Reis et al. 1999) for main spans of less than
100 m. If the anchorages cross through the tower and anchor on opposite sides, as is the case with the
Chandoline Bridge (Menn 1991) and many cable-stayed bridges with spans less than 100 m (Walther et al.
1999), the tower dimensions can be kept to a minimum, but this requires twin cables on one side to avoid
torsional forces in the tower.
The minimal dimensions of saddles allow for a cable configuration closest to a perfect fan, as is the
case in many of the extradosed bridges constructed in Japan, where the vertical spacing of saddles is as
small as 300 mm (Ogawa et al. 1998). The use of anchorages in the towers requires a larger vertical
spacing, although the Shin-Meisei Bridge has anchorages spaced at 600 mm intervals (Kasuga 2006).
Based on experience to date with towers for cable-stayed bridges, it may seem clear that saddles would
lead to a more economical cable system than anchorages, but anchorages are more commonly used. If the
live load stress range permits, conventional anchorages could be used to anchor the cables instead of stay
cable anchorages, but extradosed bridges constructed to date have mostly used stay cable anchorages. For
the five extradosed bridges (the Odawara, Tshukuhara, Ibi River, Shin-Meisei, and Himi bridges) designed
1. Japan Prestressed Concrete Engineering Association (November 2000). Specifications for Design and Con-
struction of Prestressed Concrete Cable-Stayed Bridges and Extradosed Bridges (in Japanese). Kasuga
(2006) explains the parts of the code relevant to the design of extradosed bridges.
64
by Kasuga, the first two were detailed with saddles, while the latter three with anchorages in the towers,
even though four of the five bridges have a stress range in the extradosed cables of less less than 50 MPa.
Kasuga (2006) claims that the steel boxes for the anchorages allow for inspection of the stay cables from
inside the tower the during maintenance, but gives no other reason for this design choice.
A detailed cost comparison between conventional anchorages and saddles in the towers, carried out for
the North Arm Bridge in Vancouver (Griezic et al. 2006), found anchorages to be more cost-effective.
According to Griezic et al., cable anchorages simplify cable installation and provide greater redundancy
than saddles against cable loss, since the cable loss does not propagate to the other side of the tower.
However, anchorages in the tower lead to larger bending moments in the event of cable rupture and during
cable replacement. Cable saddles eliminate the need for internal inspection access and therefore reduce the
tower dimensions, but require more strand to keep the total stress (the sum of axial and flexural stresses in
the cables over the saddles) below the allowable stress. As constructed, each cable of the North Arm
Bridge has 58 strands, but two additional strands would have been required had saddles been used.
In summary, the use of saddles may lead to cost savings but presents some challenges in design. It is
not apparent why saddles are not preferred in all circumstances. One possible explanation lies in the
prototype testing required by the aforementioned recommendations. Since it is the design engineers
responsibility to detail the saddle, as it is an integral element of the pylon conceptual design and the
geometric layout of the towerhead (PTI 2001), engineers who are unfamiliar with the technology may shy
away from the system.
1. Ernst, J.H. (1965). Der E-Modul von Seilen unter Bercksichtigung des Durchhanges. Der Bauingenieur,
40(2), 52-55. Ernst presented the equivalent modulus plotted as a function of stress with seperate curves for
different cable lengths. Leonhardt & Zellner (1970) plotted the equivalent modulus as a function of cable
length as in Figure 3-15, which is more useful since all cables in the bridge generally have a similar loaded
tensile stress.
65
1.0 E
f = 600 E eq = ----------------------------
2
-
f = 500
f = 400
( L0 )
0.9
1 + --------------- 3
E
12f
f = 300
Eeq / E
0.8 where
Eeq is the equivalent elastic modulus of inclined cables;
E is the cable effective elastic modulus;
0.7
L0 is horizontal projected length of the cable;
is the weight per unit volume of cable (87 kN/m for
0.6 f = 200
strand inside HDPE sheathing injected with wax), and
0 50 100 150 200
f is the cable tensile stress (MPa).
Horizontal Projected Length, m
Figure 3-15. Ratio of equivalent to initial modulus of elasticity showing the influence of a cables sag on its stiffness
(plot adapted from Leonhardt & Zellner 1970).
3.4.6 Preliminary Design of Stay Cables at Serviceability Limit States
The stress range in a stay cable due to live load is an important consideration for the design of the cables
against failure due to fatigue. This can either be addressed explicitly by considering a fatigue limit state
(FLS), or implicity by designing based on an allowable stress in the cable at SLS.
The first method is consistent with a limit states approach to design. At the fatigue limit state, the
stress range due to the fatigue load must be less than the constant amplitude fatigue threshold, in order to
ensure a 75 year design life of the cables, with some safety factors to account for loading uncertainties.
While this is perhaps the most thorough treatment of cable fatigue, it is difficult to apply in practice
because a representative spatial model of the entire bridge must be available in order to determine the
maximum stress range in each individual cable due to live load at FLS. For this reason, the second method
is preferable for preliminary design of the stays, since the cross-section of both the cables and the girder
will change as the design is refined. Both the SETRA Recommendations (SETRA 2001), and Japan
Prestressed Concrete Engineering Associations Specifications1, present rational approaches to designing
stays based on SLS loads, that consist of limiting the cables allowable axial stress at SLS based on the
maximum axial stress range (the difference between the highest and lowest stress) in the cable due to SLS
live load, as shown in Figure 3-16. The axial stress in each cable at SLS can be determined from a plane
frame model.
The SETRA Recommendations (SETRA 2001) limit the allowable stress of a stay cable fa to between
0.46 and 0.60 of the guaranteed ultimate tensile strength fpu, for a maximum axial stress range due to live
load at SLS L between 140 MPa and 50 MPa:
L 0.25
f a 0.46 ---------- f pu 0.6f pu
140
The Recommendations require one value of the allowable stress to be set for the entire cable system, based
on the maximum stress range due to live load in any cable in the structure. For a girder that is simply
supported on the piers, the highest stress range under SLS live load will generally occur in the backstay
cable, whereas for a girder fixed at the piers, it will occur in a main span cable. These SLS requirements
1. See Footnote 1, page 63.
66
were defined to cover, but not to substitute, ULS and FLS verification (Lecinq 2001) and they offer the
advantage of working with a realistic maximum stress to be expected in the cable at SLS.
The Japan Prestressed Concrete Engineering Associations Specifications transition the allowable
stress from 0.40 to 0.60 fpu for a stress range due to live load at SLS L between 100 MPa and 70 MPa for
a strand system:
0.6f pu L 70MPa
f a = ( 1.067 0.00667 L )f pu 70MPa L 100MPa
0.4f pu L 100MPa
and between 130 MPa to 100 MPa for a prefabricated wire system:
0.6f pu L 100MPa
f a = ( 1.267 0.00667 L )f pu 100MPa L 130MPa
0.4f pu L 130MPa
These values have been established to ensure bridges previously designed for FLS (Kasuga 2006)
would have been conservatively designed with the SLS requirements. The Specifications permit an
allowable stress to be determined for each stay individually, related to the stress caused by live load in that
particular stay.
0.65
0.60
0.55
F SLS /F pu
0.50
SETRA
0.45 Japan Japan
Strand Wire
0.40
0.35
40 60 80 100 120 140 160
Live Load Stress Range, MPa
Figure 3-16. Allowable stress in cable stays as a function of the stress range due to live load at SLS
In cable-stayed bridges, the allowable stress at SLS has traditionally been limited to 0.45 fpu based on a
safety factor of 2.2 against rupture (Gimsing 1997), which takes into account secondary flexural stresses
that are not considered in the analysis (Menn 1990). There does however seem to be a practical limitation
to the allowable stress in the stay imposed by relaxation. Relaxation in low-relaxation strand is
negligeable when the permanent stress in the cable is less than 50% fpu, but accelerates beyond this
threshold (Gimsing 1997). With respect to cable-stayed bridges, relaxation results in a decrease in the
initial prestrain of the cables which causes the girder to deflect downwards and carry more dead load, both
undesirable actions. Walther (1994) suggests that an allowable stress limit of 0.55 fpy (0.50 fpu) is
justifiable given the following reasons: many of the secondary stresses can now be accounted for by
advanced analysis, cables have failed due to corrosion but never to fatigue alone, and modern stay cable
systems have multiple layers of corrosion protection with anchorages that are designed to limit flexural
stresses in the strands. This view has been reflected in specifications by SETRA (2001) and fib (2005),
67
which allow the use of an allowable stress of 0.50 fpu at SLS provided the cables are tested dynamically
with flexural stresses (introduced through shims at the anchorages - cables must resist 0.95 fpu after 2
million cycles of 200 MPa dynamic load at an upper stress of 0.45 fpu). SETRA allows the stress in an
individual strand to be as high as 0.60 fpu, as sometimes required for strand by strand stressing, provided it
falls below 0.55 fpu within a few hours (Lecinq et al. 1999).
According to the CEB-FIP (1993) Model Code, relaxation in low relaxation prestressing strand at 1000
hours is 1% when initially stressed to 0.60 fpu or less, 2% at 0.70 fpu, and approximately 5% at 0.80 fpu.
Given that the relaxation at 50 years is taken as 3 times the initial value, an allowable stress of 0.60 fpu for
an extradosed cable is a reasonable upper limit.
The CHBDC (CSA 2006a) live load at FLS consists of one CL-625 Truck, positioned in the centre of
one travelled lane, and amplified by a dynamic load allowance of 1.25. The CHBDC does not specify a
constant amplitude fatigue threshold stress, but states that the fatigue stress range for cable stays that are
not readily inspectable or replaceable shall not exceed 0.75 of the fatigue stress range established by test,
which is consistent with the PTI Recommendations. For both the AASHTO LRFD and the CHBDC, the
stress range due to the fatigue load (including all amplification factors) must be less than 73 MPa.
Eurocode 1-2 (CEN 2002b) prescribes a FLS that is similiar to AASHTO LRFD, but with different
loads and load factors. There are 5 different fatigue load models that can be selected depending on the
bridge. The fatigue load model 2 is most comparable to the North American practice and consists of one of
several trucks, in a single design lane. The fatigue load model 3, which consists of 4 axles of 120 kN,
spaced at 1.2, 6, and 1.2 m is often used instead for a simplified fatigue verification. The truck axle loads
68
include a dynamic load allowance. The safety factor Mf is made up of a partial safety factor for the steel
cable material, a partial safety factor for qualification testing, and a partial safety factor for execution
imperfections and bending stresses in cables caused by cable vibration (Lecing et al. 2001).
c
Ff E, 2 ---------
Mf
where Ff is the partial safety factor applied to load models (taken as 1.0) ;
E,2 is the equivalent stress range for 2 million cycles;
c is the reference value of the fatigue strength, taken as 0.52 of the tested value TEST , which
is typically required to a minimum of 200 MPa, and
Mf = 1.5 is the partial safety factor for the fatigue strength.
0.52 200
1.0 E, 2 -------------------------
1.5
E, 2 69 MPa
The SETRA Recommendations (SETRA 2001) provide a rational reference value for the fatigue
strength of the cable steel instead of using a partial safety factor. The reference value of fatigue strength is
taken as the endurance limit of the stay cable at 100 million cycles, which is approximately 0.52 of the
dynamic stress range at which the cable is tested for 2 million load cycles (SETRA 2001), assuming a 6 dB
decay between these two points. The resulting stress range due to the fatigue load must be less than 69
MPa, which is comparable to North American codes.
For cable-stayed bridges designed with an allowable stress of 0.45 fpu for the cables, fatigue loading
governs for only a few cables under highway loading, even in structures with light girders (Gimsing 1997).
If an extradosed bridge is designed for the allowable stress as recommended in the previous section, it is
unlikely that any cables will be governed by fatigue when a verification is made at FLS.
10
3 2 60 3 60
Cable 1
40 40
2 2
Side Span
20 20
1 Midspan 1
0 Midspan 0
0 -20 0 -20
0 5 10 15 20 25 0 5 10 15 20 25
Iteration Iteration
Figure 3-17. Cable pre-strain and maximum moments for 25 iterations of the zero displacement method applied in
two staged process: a) towers fixed, main span cable strains adjusted and b) towers released and side span cable
strains adjusted. Cable 1 is anchored closest to the pier.
Force based methods seek to reduce the bending moments due to dead load on the cable-stayed system,
or to match them to a desired bending moment distribution. One of the first force based methods, the
reduction of maximum bending moment, is described as load balancing for cable-stayed bridges (Lazar
et al. 1972). The procedure reduces the maximum bending moment in the girder by a specified coefficient,
then finds identical unit stresses in all cables to achieve that reduction. Since the force due to dead load
and stressing forces is the same in each cable, the cables can all be stressed to their allowable stress, which
was considered to yield an optimal design of the cables. With the adaptability provided by strand based
cables, which are now standard and where the size and prestressing can be individually varied, achieving a
desired dead load moment distribution in the girder is considered much more important than matching the
force across all cables. For concrete girders, the dead load moments should be close to those of a
continuous beam on simple supports, as discussed in Section 3.2.
The force equilibrium method (Chen 1999) searches for cable forces that will give rise to a desirable
bending moment distribution in the structure. The method considers only the equilibrium of forces, and
assumes that displacements can be controlled by precamber of the girder. For a concrete cable-stayed
71
bridge, the target bending moments to be achieved in the final structure {M0} are usually obtained from a
model of the girder as a continuous beam on simple supports, to which the dead loads and the prestressing
added during construction are applied. The target moments are usually taken at the deck anchorage
locations, but other control sections can be chosen. First, a model of the cable-stayed bridge, with all
cables removed, is used to obtain the bending moments at every control section for a unit load applied
individually to each cable. A matrix [m] of approximate influence coefficients mij contains the bending
moment at the ith control section due to a unit force in the jth cable. An initial estimate of the cable forces
{T0} can be solved from the following equation, where {Md} contains the bending moments at the control
sections due to dead load and construction prestressing on the bridge with cables removed.
o 1 0 d
{T } = [m] ({M } {M })
The interaction between tower, cables, and girder is taken into account by updating girder bending
moments {Mn}, at each iteration n, with the dead load, construction prestressing, and the previously
calculated cable forces. The following equations describe the first two iterations of the method.
1 1 1 0
{ T } = [ m ] ( { M } { M } )
1 0 1
{ T } = { T } + { T }
2 1 2 0
{ T } = [ m ] ( { M } { M } )
2 0 1 2
{ T } = { T } + { T } + { T }
Since the force equilibrium method does not consider the stiffness of the cables, nonlinearity from
cable sag can be considered seperately. The force in a backstay cable anchored directly to the ground,
when present in the system, can be paired with a control section in the tower to reduce or eliminate bending
in the tower (Chen 1999). The notion of superimposing individual prestress bending moment diagrams
was first suggested by Smith (1967).
The unit load method (Bruer et al. 1999; Janjic et al., 2003) is similar to the force equilibrium
method, except that the entire cable-stayed structure (tower, girder and cables) is used to obtain the
bending moments at control sections for a unit load case applied to each degree of freedom (chosen as
cable tensioning or jacking points). The expanded unit load method is implemented in RM2006 (TDV
2006) to include staged construction analysis, nonlinearity due to creep and shrinkage, and nonlinarity due
to cable sag. In each stage of construction, unit loading cases are applied to different structural systems,
and nonlinear effects are taken as linear over any single time interval (Bruer et al. 1999). Loads are
accumulated at each stage of construction, and section forces are taken into account as initial
displacements. At each time step, an approximation of the tension forces in the cables from a linear
analysis is used as a starting point for an iterative procedure to include nonlinearities (Janjic et al., 2003).
Gimsing (1997) states that the distribution of dead load moments in the cable-stayed bridge is fully
described by the moments at the cable anchor points, Mg,i, and the girder dead load, gi,i+1, between each
anchor point, as shown in Figure 3-18. The cable forces, Ti, can be found from the dead load moments and
conversely the dead load moment distribution can be found from cable forces through the following
equation.
72
Mi 1 Mi Mi + 1 Mi 1
T i = --- ( g i 1 ,i i 1 ,i + g i, i + 1 i, i + 1 ) + ------------------------- + ------------------------- -------------
1
2 i 1 ,i i, i + 1 sin i
The equation is derived from an approximate method of analysis, which considers the stiffening girder
as a continuous beam of elastic supports (Troitsky 1988). If shortening of both the tower and girder is
neglected, the elastic support spring constant K (force per unit displacement), is as follows:
Ec Ac 2
K i = T i sin i = ------------ sin i
Li
The solution to the beam on elastic supports analogy forms the basis of the second part of the equation
suggested by Gimsing (1997). The first part of the equation is the tension required to counteract the elastic
extension of the cables.
i-1,i i,i+1 The moment envelope of the girder due to live load is characterised by higher
Ti+1 gi-1,i gi,i+1
positive moments away from the piers and higher negative moments closer to
Ti
the piers. For steel girder cross-sections, it is usually preferable to have larger
Ti-1
positive than negative moments in regions of high compressive force.
Mi-1 Mi Mi+1 Therefore, a more favourable moment distribution under dead and live load
Figure 3-18. Cable force can be achieved by altering the dead load distribution to yield a higher
corresponding to dead load
moment distribution (adapted positive moment demand across the girder, instead of minimizing the bending
from Gimsing 1997). in the dead load condition (Gimsing 1997). This stressing strategy, however,
is not appropriate for concrete girders where creep causes a significant redistribution of dead load bending
moment unless the distribution resembles that of a continuous beam on simple supports.
If the desired dead load moment distribution is that of a continuous beam on simple supports, and the
cable anchor is thought of as a node that must be held vertically, the pretensioning of the cable must
exactly counteract all elastic deformation in the system. As dead load g is applied, the girder deflects
downwards and the cable must be prestrained to raise the girder to its initial position. The prestrain of the
cable will in turn cause an axial shortening of the girder, which will cause the initial anchor point to
displace towards the tower. Similarly, the cable prestrain causes an axial shortening of the tower, which
will cause a downwards displacement of the tower. Therefore, the cable must be shortened by an amount
equal to those displacements. If the geometry and sectional properties of the cables, tower, and girder are
known, this elastic deformation can be calculated explicitly. Assuming a constant girder area, the axial
shortening in the girder gi at point i, will be caused by the force in all cables from i+1 to the outermost
cable n and is
n
L i cos i g j 1 ,j j 1 ,j
gi = -------------------
Eg Ag ---------------------------
tan j
j = i+1
Likewise, the axial shortening in the tower will be caused by the vertical component of force from the
cables and from the self-weight of the tower above. Neglecting the self-weight of the tower, the tower
shortening will be
73
n
L i sin i
ti = ------------------
Et At g j 1 ,j j 1 ,j
j = i+1
1 g i 1 ,i i 1 ,i + g i, i + 1 i, i + 1 gi ti
ci = ------------ ---------------------------------------------------------------- + ------------------- + ------------------
Ec Ac 2 sin i L i cos i L i sin i
n n
1 g i 1 ,i i 1 ,i + g i, i + 1 i, i + 1 1 g j 1 ,j j 1 ,j 1
ci = ------------ ---------------------------------------------------------------- + ------------
--------------------------- + ---------- g j 1 ,j j 1 ,j
Ec Ac 2 sin i Eg Ag tan j E t A t
j = i + 1 j = i + 1
For an extradosed bridge with harp cable configuration and constant section properties, this simplifies to
g g ( n i ) g ( n i )
ci = ----------------------- + ------------------------ + ----------------------
E c A c sin E g A g tan Et At
For the extradosed bridges described in Chapter 4, girder bending moments similar to those of a
continuous girder on simple supports were obtained directly by applying a prestrain to each cable,
calculated from the above equation. This is also a convenient form to estimate long-term strains in the
girder and tower due to creep and shrinkage.
Cable forces will change as the erection proceeds. Initial cable forces to be jacked in during erection
must be determined in order to produce the final permanent load condition. Once the permament load
condition is established, the cable tensions at each stage can be determined by a dismantling procedure,
also referred to as a backwards analysis, which involves the same steps as the erection but in the opposite
direction (Gimsing 1997). Felber et al. (1999) claim that backwards analysis may be valid for cable-stayed
bridges with only steel elements, but is an oversimplification for composite and concrete bridges. The
backwards analysis has a major disadvantage: it cannot account for time-dependent effects such as creep
and shrinkage of concrete. Figure 3-19a shows the cable tensions at each step in a backwards analysis,
while Figure 3-19b shows the cable tensions from a staged construction analysis that includes time-
dependent effects (shown for the stiff girder extradosed bridge of Chapter 4). Each stage is assumed to last
7 days. The final cable tensions from a staged construction are up to 8% lower than the desired tensions,
which are the initial (leftmost) values of the backwards analysis.
5.3 5.3
a) Backwards Analysis b) Staged Construction
5.2 5.2
5.1 5.1
Tension, MN
Tension, MN
5.0 5.0
4.9 4.9
4.8 4.8
4.7 4.7
4.6 4.6
10 5 1 1 5 10
Construction Stage Construction Stage
Figure 3-19. Tensions of main span cables, at each stage of construction up to midspan closure, resulting from a)
backwards analysis and b) Staged construction including time-dependent effects (form traveller not considered).
74
The cables neutral (unstressed) length and its pre-deformation are intrinsic variables which do not
change after initial stressing, unless the cable is restressed (Virlogeux 1994). Therefore, the forces in the
structure at any stage can be determined by applying the cable pre-deformations and the self-weight,
neglecting the creep of the concrete in previous stages. Introducing the cable pre-deformations as the cable
is installed in a staged construction produces permanent forces which are very similar to the case where the
pre-dormations are applied at once to the entire structure. Determining the initial predeformations by
means a displacement method is convenient for input into analysis software since it works with prestrains
directly.
Cantilever or wall-type piers Twin pier legs Cantilever or wall-type piers Multiple pier legs
Figure 3-20. Tower and pier configurations. From left to right: Barton Creek Bridge, North Arm Bridge (LRT), Kiso
and Ibi Bridges, Sunniberg Bridge, Odawara Blueway Bridge, Tsukuhara Bridge, Shin-Karato Bridge, Hozu Birdge,
Miyakodagawa Bridge and Domovinski Bridge (LRT and road). See Table 2-1 for drawing sources.
The design of the pier is more important for the structural behaviour of the extradosed bridge than the
tower itself. The main decision with respect to the pier is whether to keep the superstructure (girder, cables
and tower) simply supported on the substructure, which keeps bending in the piers to a minimum, or to
embed (fix in rotation) the superstructure on the piers, which is preferable to reduce the live load stress in
75
the cables and allows for a more slender girder but increases the bending moments in the piers. A stiff
girder extradosed bridge can be designed with the girder either embedded or simply supported on the piers,
but a stiff tower extradosed bridge requires moment transfer between the tower and the pier. Depending on
the height of the piers, the bending moment due to temperature range, long-term shrinkage of the girder,
and live load, may be too large to allow a single pier column to be detailed with adequate bending strength.
If a single pier column cannot be used, twin pier legs can be used to provide the desired rotational restraint
and longitudinal flexibility for displacement.
In seismic regions, twin pier legs may be preferable as they can be designed to be more flexible than a
single column or wall-type pier. Transversely, lateral pier columns form a multiple column bent that is
subject to higher response modification factors, resulting in lower seismic force demand since the system
is more ductile.
In summary, the design of towers and piers in an extradosed bridge depends on:
1. central or lateral suspension of the cross-section;
2. the cable configuration;
3. the superstructure fixity with the substructure, and
4. the magnitude of bending due temperature range effects, long-term shrinkage, and live load.
The design of towers and piers for an extradosed bridge does not differ significantly from their design in an
conventional bridge.
Figure 3-21. Arrt-Darr Viaduct, France (concept 1982-83): main span 100 m, span to depth ratio 27, cantilever
construction with precast segments with voided webs (Mathivat 1988).
77
Figure 3-22. Barton Creek Bridge, United States (completed 1987): main span 103.6 m, span to depth ratio 27 at
midspan, cantilever construction, with the fin poured progressively after completion of 3 segments (Gee 1991).
Figure 3-23. Kiso and Ibi River Bridges, Japan (completed 2001): 275 m maximum spans, span to depth ratio 39 at
piers and 69 at midspan, cantilever construction with precast segments lifted with 600 tonne barge mounted cranes,
and central 95 to 105 m steel sections strand-lifted from barges and made continuous (Casteleyn 1999, Kasuga 2006).
Figure 3-24. Shin-Meisei Bridge, Japan (completed Figure 3-25. North Arm Bridge, Vancouver, Canada
2004): 122.3 m main span, span to depth ratio 35, cast-in- (completed 2008): 180 m main span, span to depth ratio
place cantilever construction (Kasuga 2006). 53, cantilever construction with precast segments
(Griezic et al. 2006).
Figure 3-26. Trois Bassins Viaduct, Reunion (completed 2008): three main spans of 126 - 104.4 - 75.6 m, with cables
overlapping through the middle span, effective span to depth ratio 30 at tallest pier and 50 at midspan, cantilever
construction of central box, and construction of deck cantilevers and struts with mobile carriages (Frappart 2005).
78
3.6.2 Laterally Supported Single Cell Box Girder Cross-Section
In some two lane bridges, the designers have used a single-cell box girder cross-section, where the box is
almost as wide as the cross-section width. Since the vertical component of the cable force is not that large,
it is sometimes possible to anchor the cables in short deck cantilever overhangs without transverse
diaphragms at anchorage points, as would be required in a cable-stayed bridge. The vertical component of
the cable force is transferred in bending to the girder webs, the deck slab thickness is kept to a minimum
with transverse prestressing, and the girder webs are inclined inwards to reduce the width of the bottom
slab. A wide single cell box cross-section was used for the Ganter Bridge (Vogel & Marti 1997) and for
some of the first extradosed bridges such as the Odawara Blueway Bridge (Kasuga 2006), the Tsukuhara
Bridge (Kasuga 2006), and the Korror-Babeldoap Bridge (Oshimi et al. 2002). To provide additional
protection for the cables from the elements, some of the cross sections have a fascia that lowers from the
cantilever overhang to cover the anchorage block outs. When sidewalks are required, they are almost
always located on the deck cantilever overhangs outside of the cables.
Figures 3-27 through 3-28 show examples of wide single cell, laterally supported box girder cross-
sections from extradosed bridges constructed to date.
Figure 3-27. Tsukuhara Bridge, Japan (completed 1997): Figure 3-28. Himi Bridge, Japan (completed 2004): main
main span of 180 m, span to depth ratio of 33 at piers and span of 180 m, span to depth ratio of 45, cantilever
60 at midspan, cantilever construction in 6 m long construction (Kasuga 2006).
segments, transverse tendons in deck (Kasuga 2006).
Figure 3-29. Korror-Babeldoap (Japan-Palau Friendship) Bridge, Palau (completed 2002): main span of 247 m, span
to depth ratio of 35 at the piers and 70 at midspan, cantilever construction of concrete portions of spans, and central
82 m steel section lifted from barges and made continuous (Oshimi et al. 2002).
Figure 3-30. Odawara Bridge, Japan (completed 1994): Figure 3-31. Shin-Karato Bridge, Japan (completed
main span of 122.3 m, span to depth ratio of 35 at the 1998): main span 140 m, span to depth ratio of 40 at piers
piers and 55 at midspan, cantilever construction (Kasuga and 56 at midspan, cantilever construction (Tomita et al.
2006). 1999).
Figure 3-32. Domovinski Bridge, Croatia (completed 2006): 840 m total length, spans of 60 m typical with a main
extradosed span of 120 m, span to depth ratio of 30, cantilever construction in 4 m segments (Bali & Veverka 1999).
80
Figure 3-33. Rittoh Bridge, Japan (completed 2006): main span of 170 m, effective span to depth ratio of 37 at pier
and 61 at midspan, cantilever construction (Yasukawa 2002).
Figure 3-34. Pyung-Yeo Bridge, South Korea (completed 2007): main span of 120 m, span to depth ratio of 34 at
piers and 30 at midspan, cantilever construction with one pair of travellers (Masterson 2006).
Figure 3-35. Pearl Harbor Memorial Bridge, United States (under construction): main span of 157 m, span to depth
ratio of 31 at piers and 45 at midspan (Stroh et al. 2003).
Figure 3-36. Saint-Rmy-de-Maurienne Bridge, France Figure 3-37. Sunniberg Bridge, Switzerland (completed
(completed 1996): spans of 52.4 and 48.5 m, effective 1998): main spans 128, 140, and 134 m, span to depth
span to depth ratio of 35, cast-in-place on falsework ratio of 127, cantilever construction in 6 m stages (Figi et
(Grison & Tonello 1997). al. 1997).
Figure 3-38. Third Bridge over Rio Branco, Brasil (completed 2006): main span of 90 m, span to depth ratio of 36 at
piers and 45 at midspan, cantilever construction (Ishii 2006).
A preliminary design undertaken by the author for Tsable River Bridge near Nanaimo, BC used this
concept of longitudinal edge girders along the outside edges of the deck slab. This resulted in an efficient
use of reinforcing steel in the deck slab. The main spans of the bridge are 130 m long, with cross-beams
spanning 20 m and spaced at 6.0 m, supporting a 250 mm thick deck slab. For 70% of the spans, only 15M
reinforcement top and bottom at 300 mm spacing is required.
Figure 3-39. Golden Ears Bridge, Canada (completion 2009): main span of 242 m, span to depth ratio of 54 at piers
and 80 at midspan, cantilever construction with precast deck panels (Bergman et al. 2007).
Takami and Hamada (2001) studied the long-term behavior of a composite extradosed bridge that was
designed with the same width and span lengths as the Odawara Blueway Bridge (Kasuga 2006). Their
study set out to evaluate if a twin girder composite bridge, an economical system for construction, could be
efficiently used for an extradosed design. They were concerned that the composite bridge would have
excessive long-term deflections due to creep, leading to tensile stresses in the deck slab at the supports.
For a bridge with spans of 74 - 122 - 74 m, they applied an instantaneous dead load to the the deck and
compared the deflections and stresses at the initial time and 10000 days. The vertical deflection decreased
up to 40 mm in the side spans and increased up to 40 mm in the main span. The compressive stress in the
deck slab increased considerably to around 3.5 MPa in side spans, and decreased by less than 0.5 MPa to
around 1.5 MPa over the supports. The stress in the steel top flange increased noticeably across the entire
bridge, up to 60 MPa, while the steel bottom flange stress increased by up to 50 MPa at the supports.
Cable forces increased an average of 12% in the main span.
Although Takami and Hamadas (2001) construction sequence is unknown, their main span to web
depth ratio is 30.5, which is not particularly slender. The West Virginia Approach Spans to the Bridge
across the Ohio River and Blennerhassed Island have spans of up to 122.2 m with a web depth of 3.05 m,
resulting in a main span to web depth ratio of 40 (Wollman 2008). For short spans, it would be possible to
erect light steel girders first, pour the deck slab, then install and stress the cables. The benefits of this
system are similar to those of prestressing composite girders with external tendons: it limits tension
stresses, increases yield load, increases ultimate strength, reduces structural steel weight, and reduces
fatigue stresses in the steel (Tong et al. 1992). For short spans, this construction sequence could be more
economical than cantilevered construction.
3.8 Erection
Extradosed bridges are almost always constructed in cantilever, except for short spans. Conventional form
travellers, as used for the construction of cantilevered girder bridges and cable-stayed bridges, can also be
used for extradosed bridges.
The form traveller can produce significant negative bending moments in the deck, depending on the
type used. The first concrete cable-stayed bridges, such as the Brotonne Bridge (Mathivat 1983), were
constructed with conventional form travellers of the same type used for cantilevered girder bridges. For
the Brotonne Bridge, a cable was anchored every two segments, with each segment around 3 m in length.
Three segments had to cantilever from the last installed cable before the next cable could be stressed,
which produced negative bending moments extending up to 5 cables back and required prestressing
tendons to balance these forces. Due to the early age of the concrete when the negative tendons were
84
stressed, the long-term bending moments due to creep of the prestressing forces resulted in problematic
long-term deflections of the girder (Virlogeux 1994).
In subsequent cable-stayed bridges, form travellers were designed to allow stressing of the cables at
the face of the segment before advancing the traveller. For extradosed bridges, form travellers have been
designed to cast segments of 5 to 7 m in length, to match the cable spacing and speed up construction.
Since extradosed cables are often designed not to require restressing, large multistrand stressing jacks can
be used for stressing since they can be mounted on the travellers, as was done for the construction of the
Tsukuhara Bridge (Ogawa et al. 1998).
Typical box girders are stiff, and the erection geometry can be established from the final geometry
(Virlogeux 1994). Flexible decks are subject to uncertainties arising from local longitudinal deflections,
transverse deflections, and thermal effects of concrete hardening (Virlogeux 1994). With flexible decks, it
is more important to balance the permanent loads at all stages of construction, as the final geometry is
more sensitive to creep deformations.
The cable-stayed form traveller is the best solution to limit the bending moments in the bridge during
construction, and is now the preferred method for cast-in-place construction (Virlogeux 1994). The
traveler is supported at its nose either by temporary cables or permanent cables which can be decoupled
from the traveler after the the concrete is set. Each stage is typically between 5 and 7 m in length, and a
cable (or pair of cables) is installed at every stage. This type of traveler was used for the construction of
the Diepoldsau Bridge completed in 1985 (Walther et al. 1999), the Dames Point Bridge in 1989 (Abraham
et al. 1998), the Burgundy Bridge in 1992 (Virlogeux et al. 1994b), the Sunniberg Bridge in 1997 (Figi et
al. 1998) and the Sidney Lanier Bridge in 2003 (McNary 1999). In this system, the cables are stressed to
balance the weight of the traveler after advancement, and in three or four increments through the segment
pour.
For the construction of the Diepoldsau Bridge over the Rhine in Switzerland, precast concrete edge
beams under the main slab cross-section, were installed outwards from the previous stage (Walther et al.
1999). Stay cables were then installed and stressed before placement of concrete. The load of the cast-in-
place concrete was supported by the stays at either end of the given stage. In the Dames Point Bridge
(Abraham et al. 1998), a special coupler joined the form traveller to the stay cables through precast
anchorage blocks, which allowed the permanent cables to support the wet concrete during the segment
pour. After the concrete achieved strength, the stays were uncoupled from the traveller, thus transferring
the cable force to the concrete. This method resulted in a traveller of only 60% of the weight that would
otherwise have been required, and a cycle of 4 to 6 days per stage (Abraham et al. 1998). Upon advancing
to the next stage, the formwork supports folded downwards and the forms lowered to allow the formwork
to clear under the cross beams. In the Burgundy Bridge (Virlogeux et al. 1994b), temporary stays were
anchored on the nose of the traveler, ahead of the given segment. The permanent cables were stressed
simulatenously with the destressing of the temporary cables.
The superstructure of the Sunniberg Bridge (Baumann & Dniker 1999) was constructed in stages of 6
m in length with an unconventional form traveller that extended over two segments. In each stage, the
85
Section through
Ballast
Edge Beams
Support Frame
Support Rail HEB 700
Section through
Deck Centreline
Figure 3-41. Sunniberg Bridge form traveller (adapted from Figi et al. 1998).
leading edge beams and the trailing deck slab are poured simultaneously, as shown in Figure 3-41. With
this configuration, the form traveller is better balanced: casting of the deck slab is offset by 1.5 m with the
edge beams, thereby perfectly balancing their dead loads on the stay cable in question. The segment
casting cycle was:
1. Pour edge and deck slab, with simultaneous decrease in ballast;
2. Reposition the support rail of the traveller for the next stage, mount jacks to stay cables for initial
stressing;
3. Stress stay cables in 4 to 6 steps with simulaneous increase in ballast;l
4. Lower and advance the traveller, and
5. Place reinforcement in edge beams and deck slab and install stay cables.
The use of ballast allows for better control and less risk during the deck pour, when problems with
stressing of stay cables could have severe consequences. As well, all measurements of deformations and
surveying can be completed ahead of the deck pour. This sequence resulted in a one-week construction per
pair of segments. The entire bridge deck of 526 m length was constructed with a single pair of form
travellers.
88
89
4.1 Design Assumptions
4.1.1 Material Properties and Detailing
Commonly available materials with typical characteristics were chosen for the designs in this section, as
summarised in Table 4-1. In Ontario, new bridges under the jurisdiction of the Ministry of Transportation
are constructed with High Performance Concrete with a minimum compressive strength of 50 MPa, unless
it is not available at the sites location (Ontario 2001). This concrete has been adopted for these designs.
Table 4-1. Material Characteristics assumed for design.
Material Strength Modulus of Elasticity
High Performance Concrete Compressive strength: Ec = 28 100 MPa
fc = 50 MPa ( 3000 f' c + 6900 ) ( c 2300 )
1.5
Cracking strength:
fcr = 0.4 f' c = 2.83 MPa
Reinforcement - Grade 400R fy = 400 MPa Es = 200 000 MPa
Prestressing Steel: Specified tensile strength: Ep = 200 000 MPa
Seven-wire high-strength, fpu = 1860 MPa
low-relaxation strand Yield strength:
(CEB-FIP Class 2), fpy = 0.90fpu = 1674 MPa
Size 15 (Astrand =140 mm2)
The concrete deck is overlaid with a 90 mm asphalt and waterproofing system. The concrete deck
surface is conservatively considered to be exposed to de-icing chemicals or surface runoff containing de-
icing chemicals. The periphery of the cross-section (the soffit of the deck cantilever overhangs, the
external surface of the webs, and the soffit of the bottom slab) is also considered to be exposed. Minimum
concrete covers and placing tolerances are adopted from the CHBDC (CSA 2006a) for the given exposure
of the surface and are summarised in Table 4-2.
Table 4-2. Concrete Covers and Tolerances specified in the CHBDC (CSA 2006a).
Component Longitudinal Prestressing Transverse Prestressing Mild Reinforcement
Top Surface of Deck Slab 130 15 90 15 70 20
Soffit of Deck Slab Cantilever 70 10 ( 300 mm) - 50 10 ( 300 mm)
80 10 (> 300 mm) 60 10 (> 300 mm)
Interior Soffit of Deck Slab 60 10 60 10 40 10
External Surface of Web 90 10 - 70 10
Internal Surface of Web 80 10 - 60 10
Top Surface of Bottom Slab 60 10 - 40 10
Soffit of Bottom Slab 70 10 - 50 10
Prestressing steel for internal, external and extradosed tendons is high strength seven wire low-
relaxation strand, and both tendons and extradosed stay cables are assumed to have the basic modulus of
elasticity given in the CHBDC (CSA 2006a). Ducts for internal tendons are assumed to be rigid steel,
which have a higher curvature friction coefficient, but lower wobble friction coefficient than plastic ducts.
Plastic ducts are more durable during construction and therefore well adapted to segmental construction,
can be coupled easily by means of half-shell clamps or shrink-wrap couplers, but are more expensive than
steel ducts. External ducts are assumed to be polyethylene with rigid steel pipe deviators. Wobble and
curvature friction coefficients are adopted from the CHBDC and defined in Table 4-3.
90
Table 4-3. Friction Coefficients (per metre length of prestressing tendon)
Sheath Wobble friction, K Curvature friction,
Internal ducts:
Rigid steel 0.002 0.18
External ducts:
Straight plastic 0.000 0
Rigid steel pipe deviators 0.002 0.25
SLS1perm,0 is the combination of permanent moments following the construction sequence equivalent to:
SLS1perm,0 = 1.0SW + 1.0B + 1.0A + 1.0CP + 1.0P
SLS1perm,50 is the combination of permanent moments after 50 years, effectively:
SLS1perm,50 = 1.0SW + 1.0B + 1.0A + 1.0CP + 1.0P + 1.0K
SLS1 = SLS1perm,0 / SLS1perm,50 + MAX/MIN(0.9L, 0.5TG + 0.5L, 1.0TG)
ULS1 = 1.2SW + 1.2B + 1.5A + 1.0CP + 1.0P + 1.7L
= SLS1perm,0 + 0.2 SW + 0.2B + 0.5A + 1.7L
ULS2 = 1.2SW + 1.2B + 1.5A + 1.0CP + 1.0P + 1.6L + 1.15K
= SLS1perm,0 + 0.2 SW + 0.2B + 0.5A + 1.6L + 1.15(SLS1perm,50 - SLS1perm,0)
where SW is the self-weight of the girder (cable load is lumped with girder SW);
B is the barrier load;
A is the asphalt load;
CP is the cable pretensioning (prestrain) load;
P is the secondary prestress effect;
L is the live load;
TG is the temperature gradient;
K is the load effect of relaxation of prestressing, concrete shrinkage and creep
The load cases added to the SLS1 load combination are calculated from the continuous structure. This
will result in a conservative design, since more load is added to the positive moment regions where there is
less reserve in bending capacity of the girder than in the negative moment regions at the piers.
A construction cycle of seven days per segment pair (5 working days and 2 weekend days for curing)
has been used for staged anlaysis. At the beginning of the cycle, the traveler is advanced into position, the
reinforcement is placed, and at the end of the week the concrete is poured. The concrete is left to gain
strength over the weekend allowing two to three days for the concrete to achieve the required strength
(Mondorf 2006). Then, the tendons are stressed and the traveller is advanced to the next segment position,
and the cycle is repeated. Normally, one crew will be sufficient to handle all operations in both travellers,
leading to a rate of construction of approximately 1.0 m per day per pair of travellers.
For the extradosed bridge, a cycle of 7 days is maintained for each 6 m segment. Longer segments
leads to a faster rate of construction, but would require a larger crew or preassembly of reinforcement
cages.
In the analysis, 28 days is provided between pouring of the pier tables and construction of the first pair
of segments with the travellers. The pier tables normally take a long time to construct because they are
completed in several pours to limit pour volumes and allow reuse or removal of formwork.
93
4.2 Cantilever Constructed Girder Bridge
4.2.1 Layout and Cross-Section
A single cell box girder cross-section was chosen which is consistent with standard practice for a bridge of
this width. The two webs intersect the deck slab beyond the quarter points, resulting in 2.5 m deck
cantilever overhangs. Inclined webs were chosen for aesthetic reasons.
The depth of the cross-section varies parabolically from 8.0 m at the pier to 3.2 m at the centre of the
main span, which corresponds to span to depth ratios of 17.5 and 43.8 respectively, based on
recommendations from various sources as discussed in Section 3.3. The girder is simply supported on
bearings at the piers.
The segment length was chosen as close to 3.5 m as possible. Given the desire to maintain a 2 m
closure segment between cantilevers, and a pier table projecting approximately 4 m beyond the pier
centreline, the cantilever length was divided into 19 segments of 3.42 m length.
The approximate size of cantilever tendons was determined from an initial estimate of cantilever
moment, and used to detail the deck slab haunches for adequate spacing and cover of prestressing ducts.
The bottom slab has a minimum thickness of 250 mm to accommodate internal tendons given cover
requirements. The girder cross-section in shown in Figure 4-3, and the general arrangement of the bridge
can be found in Drawings, CANT-S1.
AASHTO Temperature Gradient Live Load Moment Envelope (all lanes loaded)
Critical SLS Moment = Permanent Loads + PT + Max (1.0 TG, 0.9 Live Load, 0.5 TG + 0.5 Live Load)
Figure 4-4. Bending moment in cantilever girder bridge (SAP2000 diagrams at the same relative scale).
Table 4-5. Preliminary and final tendons for cantilever constructed girder bridge.
Internal and external tendons Internal tendons only
Cantilever prestressing 19 - 2x15-15 tendons 19 - 2x19-15 tendons
Continuity prestressing 1 - 2x19-15 top tendon 1 - 2x19-15 top tendon
in main span 5 - 2x19-15 bottom tendons 4 - 2x22-15 bottom tendons at closure
6(7) - 2x22-15 bottom tendons after con-
crete has reached 28 day strength.
External prestressing 8(6) - 27-15 draped tendons installed after None
in main span structure is continous and all concrete has
reached 28 day strength.
Continuity prestressing 2 - 2x19-15 3 - 2x22-15 bottom tendons at closure
in side spans
External prestressing 2 - 27-15 draped tendons installed after struc- None
in side spans ture is continous and all concrete has reached
28 day strength.
Note: Numbers in paranthese (X) are final tendons used after checking stresses with a detailed model.
96
4.2.3 Verification at SLS and ULS
The net moment and the top and bottom stresses in the concrete, at the critical sections in the bridge, are
shown in Table 4-6 for the mixed tendon design, and in Table 4-7 for the internal tendon design. Only the
stresses after 50 years are shown since these controlled the design at SLS. The temperature gradient load
case was found to govern the design of the continuity prestressing in the main span at SLS, while live load
governed in the side spans. Detailed results can be found in Appendix B.
For the calculation of section resistance at ULS, the stress in the external tendons is taken as the stress
at 50 years at SLS1. Any increase in stress that might occur due to elongation of the tendon at ULS is
neglected. Section resistance was calculated with Response 2000, with axial compression and primary
moment of the external tendons included as an external load..
Table 4-6. SLS Forces and Maximum Stresses in the Girder - Internal and External Tendons
Side Span Main Span
Critical Sections Closure Max Mlive Pier CL 0.3 of span 0.4 of span CL span
SLS Forces after 50 years (Forces include Mp, units are MNm, MN and MPa)
SLS Mmin (t=50 years) -10.28 -0.55 -84.0 14.95 -5.0 -10.2
SLS Mmax (t=50 years) 18.25 48.6 43.0 86.2 64.2 57.2
SLS Axial Force -22.2 -38.7 -138.0 -61.8 -59.0 -62.0
Top Stress - Mmin -1.7 -4.5 -7.7 -8.2 -6.7 -6.7
- Mmax -4.8 -9.0 -11.6 -13.9 -13.7 -14.1
Bottom Stress - Mmin -4.4 -4.6 -12.5 -5.5 -7.9 -9.4
- Mmax 0.1 1.3 -8.8 1.8 1.6 1.2
Forces at ULS1 (DD + 1P + 1.7L over pier) or ULS2 (DD + 1P + 1.6L + 1.15K in positive moment regions)
Mf 81.7 65.5 -702 137.3 181.3
Mr 80.1 69.4 -1125 137.l 180.4
Mf / Mr 1.02 0.95 0.62 1.00 1.00
The moment resistance at the side span closure section is inadequate, but can be increased sufficiently
by increasing the bottom slab reinforcement from 15M to 20M.
Table 4-7. SLS Forces and Maximum Stresses in the Girder - Internal Tendons
Side Span Main Span
Critical Sections Closure Max Mlive Pier CL 0.3 of span 0.4 of span CL span
SLS Forces after 50 years (Forces include Mp, units are MNm, MN and MPa)
SLS Mmin (t=50 years) 2.0 -5.6 -179.0 13.7 3.4 -2.3
SLS Mmax (t=50 years) 30.6 43.9 -53.0 86.5 72.6 63.9
SLS Axial Force -17.3 -42.4 -105.0 -60.6 -61.0 -66.0
Top Stress - Mmin -2.4 -4.5 -2.4 -7.9 -7.8 -8.1
- Mmax -5.3 -9.0 -6.2 -13.8 -14.8 -15.4
Bottom Stress - Mmin -1.9 -5.7 -13.7 -5.5 -7.0 -8.7
- Mmax 2.6 0.3 -9.5 1.9 2.5 1.7
Forces at ULS1 (DD + 1P + 1.7L over pier) or ULS2 (DD + 1P + 1.6L + 1.15K in positive moment regions)
Mf 88.8 64.9 -714 154.8 203
Mr 109.4 129.3 -1226 282 351
Mf / Mr 0.81 0.50 0.61 0.55 0.58
For both designs, the deck surface remains precompressed from the end of construction to 50 years at
SLS, and the bottom surface remains uncracked. The bridges have adequate bending resistance at ULS.
97
Based on an elastic analysis, the design with internal tendons appears to have a larger reserve capacity than
that with external tendons.
5. Additional continuity prestressing or external prestressing was added as required to keep the girder
uncracked at the side span section of maximum positive moment, and at midspan. Four 19-15mm
100
diametre strand tendons were provided at the side spans, and 8 were provided across the main span.
The side span and main span external continuity tendons overlap across the pier table.
Since the cross-section features transverse ribs, the external tendons cannot be raised into the top slab at
the pier, but reach their highest point at 1.0 m below the deck surface. Since the girder centroid is only 1.3
m below the surface, the external tendons are ineffective in reducing the negative moment demand. While
pockets could be detailed to pass the external tendons through the ribs, this would have required special
detailing of reinforcing steel and transverse tendons for 16 of the ribs, which was considered to be
undesirable.
The prestressing from this preliminary design is summarised in Table 4-9.
Table 4-9. Preliminary and final tendons for extradosed bridge.
Preliminary Design Final Design
Extradosed prestressing 10 - 2x19-15 tendons 10 - 2x19-15 tendons
Cantilever prestressing 1-2x19-15 tendons
Continuity prestressing 1 - 2x19-15 top tendons 1 - 2x19-15 top tendons
in main span 3 - 2x19-15 bottom tendons 6 - 2x19-15 bottom tendons
External prestressing 8 - 19-15 draped tendons installed after struc- 6 - 27-15 draped tendons installed after struc-
in main span ture is continous and all concrete has reached ture is continous and all concrete has reached
28 day strength. 28 day strength.
Continuity prestressing 2 - 2x19-15 4 - 2x27-15
in side spans
External prestressing 4 - 19-15 draped tendons installed after struc- 2 - 27-15 draped tendons installed after struc-
in side spans ture is continous and all concrete has reached ture is continous and all concrete has reached
28 day strength. 28 day strength.
Note: Numbers in paranthese (X) are final tendons used after checking stresses with a detailed model.
Area (m2) 3.60 3.74 3.98 3.98 3.57 5.38 3.95 6.76 4.41 8.09
Inertia (m ) 3.1 4 6.8 3.3 27 6.4 51 10 139
Load Case Moments (MNm)
Self-weight 18.62 -35.38 46.34 -88.00 58.3 -192.1 152.6 -507.0 260.0 -1093.0
Asphalt 2.62 -4.98 5.90 -11.20 7.4 -23.0 16.7 -51.7 25.0 -96.6
Barriers 1.40 -2.66 3.15 -5.99 3.9 -12.3 9.0 -27.6 13.4 -51.6
Live Load 11.70 -9.83 21.04 -18.79 20.9 -39.5 39.6 -76.6 56.0 -134.0
SLS Moment 33.2 -51.9 74.3 -122.1 88.4 -263 214 -655 349 -1362
ULS Moment 47.9 -69.8 104.0 -161.5 121.3 -347 286 -849 461 -1746
Mself / Msls 0.56 0.68 0.62 0.72 0.66 0.73 0.71 0.77 0.75 0.80
Mself / Muls 0.47 0.61 0.53 0.65 0.58 0.66 0.64 0.72 0.68 0.75
1800 500
ULS
1600
Maximum Moment, MNm
Maximum Moment, MNm
Figure 4-7. Bending moment in extradosed bridge (SAP2000 diagrams at the same relative scale).
The prestressing described in Section 4.3.2 was used as a starting point for the detailed model. Top
and bottom stresses at SLS were checked at critical sections, both at the end of construction and after 50
years, to ensure they remained below the cracking stress of the concrete. Due to the presence of the
extradosed cables, the prestressing is not 100% effective in offsetting the moment demand in the girder,
and the girder stresses were considerably higher than anticipated. Additional tendons were added to
oppose the permanent moments. The final tendon arrangement can be found in Drawings, EXT-S2 and
EXT-S3.
Moment diagrams for the extradosed bridge are shown in Figure 4-7.
In a first verification at ULS, the demand was calculated by starting with the bending moments at SLS
at the end of construction, and adding additional bending moments, calculated from the loads applied to the
final system, to produce the full ULS load combination, as explained in Section 4.1.2. The axial force in
the girder is also increased to correspond with the external loads.
The difference between the state of stress at 50 years and the state of stress at the end of construction
was considered as the load case K to group all long term effects due to relaxation of prestressing, shrinkage
and creep of concrete, and redistribution of the structure from the as-constructed state to the final state. As
the long-term effects are considerable, ULS2 (1.6 Live + 1.15 Long-term effects) is more significant than
ULS1 at all sections.
Table 4-12. ULS Forces in the Girder
Side Span Main Span
Critical Sections At closure Max Mlive beyond PT Pier CL 0.4 of span CL span
Forces at ULS2 (DD + 1P + 1.6L + 1.15K)
Mf 107.3 125.1 58.1 -212.4 210.4 227.5
Axial Force to calculate Mr -8.65 -24.1 -49.4 -80.3 -41.2 -30.7
Mr 152.8 164.6 58.8 -156.9 210.5 229.0
Mf / Mr 0.70 0.76 0.99 1.35 1.00 0.99
The utilisation ratios of the girder at ULS are summarised in Table 4-12. At some sections, the
resistance is either just adequate to cover the demand, or is insufficient in the case of section over the pier.
104
However, as the load increases and girder loses stiffness due to inelastic response (cracking of concrete
followed by yielding of reinforcement), the cables will take up increasingly more load. The moment in the
pier will not reach the value predicted by a purely elastic model. Meanwhile, the forces in the cables
cannot exceed their factored resistance. A nonlinear analysis is required to get more realistic values of the
moment in the girder and the forces in the cables.
The extradosed cable tensions, both immediately after construction and after 50 years, are shown in
Figure 4-8.
a) After construction b) After 50 years
6 6
allowable = 0.58 A fpu = 5.7 MN
4 4
3 3
2 2
1 1
0 0
1010
1008
1006
1004
1002
2001
2003
2005
2007
2009
1010
1008
1006
1004
1002
2001
2003
2005
2007
2009
Figure 4-8. Tension in cables of stiff girder extradosed bridge.
The pier capacity was also investigated for critical loading (maximum moment and axial force) both
during construction and in the final condition. During construction, the maximum moment in the piers
occurs at ULS4 (maximum wind) where the final segment is constructed at the end of one cantilever, and
wind acts upwards on the opposite cantilever. Temporary prestressing installed between the foundation
and the pier table would be required for strength during construction.
The piers were jacked apart by 110 mm, corresponding to a force of 2000 kN, to displace the piers
outwards by approximately half the value of the displacement due to shrinkage and creep of the girder after
50 years, thus reducing the long-term moments in the piers by half.
Figure 4-10. Two basic girder cross-sections considered for the stiff tower extradosed bridge.
Two cross-sections, both with the same basic shape, were considered for the design. Each cross-
section has a different depth, but the width of the edge beams was modified in order to keep the cross-
sectional area approximately the same, as shown in Figure 4-10. Both cross-sections were introduced into
the model of the girder supported by springs, to see if there was any advantage to using the slightly stiffer
cross-section (moment of inertia twice as large).
For cross-section B, the stress range due to live load at SLS is 200 MPa in the most heavily loaded
cable, and deflects a maximum of 198 mm (L/710). For cross-section A, the stress range is 170 MPa and
the maximum deflection is 170 mm, 85% of the values for cross-section B. The maximum moment due to
live load at SLS in girder A is 47% higher than B, which is approximately equal to the increase in lever
arm. An equal concentric prestress would be required in either girder to oppose the stress caused by
moment due to live load (-P/A + ML/Sb = 0). Based on these findings, there appears to be no advantage to
106
using any stiffer cross-section than the minimum permitted by the limit on the stress range in the cables.
A more detailed comparison was made with full frame models of each bridge, but led to the same
conclusion.
Final Girder Cross-Section
The chosen girder cross-section consists of a slab, stiffened with edge beams at the interior of the cable
anchorages. There are transverse ribs spanning between the edge beams spaced at 6.0 m to correspond
with the segments. The depth of the cross-section is 1.0 m, which corresponds to a span to depth ratio of
140. This resulted in the cross-section in Figure 4-11, and the general arrangement for the bridge can be
found in Drawings, EXTT-1.
Figure 4-12. Bending moment in stiff tower extradosed bridge (SAP2000 diagrams at the same relative scale -
bending moments in the tower and rigid links have not been shown for clarity in all diagrams except temperature).
Since it is known that the desired moment distribution in the girder at the end of construction is that of
a continuous beam on simple supports, permanent moments at SLS were determined from the load cases
applied to the continuous structure. To account for long-term effects, a nonlinear load case was created to
model the permanent loads at 50 years, starting from the above permanent load condition. Long-term
moments due to creep and shrinkage of the girder are small compared to live load moments. The moments
induced by temperature gradient, temperature differential between stays and girder (17 C), and a constant
temperature decrease (41 C) from the effective construction temperature are small in comparison to the
live load and have not been included in this design. Moment diagrams for the extradosed bridge are shown
in Figure 4-12.
108
4.4.3 Verification at SLS and ULS
The stresses at the top and bottom of the girder were calculated under SLS forces. Although the cables
provide an axial prestress to the girder that increases linearly from 0 MPa at abutments and midspan to 10
MPa at the piers, this is only sufficient to keep the girder uncracked over 20 m at either side of the pier.
Full prestressing of the girder is not feasible, as revealed in the following simple calculation. Since
only concentric prestressing can be used locally in the girder (eccentric prestressing causes a secondary
moment as large as the primary moment), an effective prestress force after losses of 100 000 kN would be
required at midspan to keep the girder uncracked. This would require 2427-15 mm diametre strand
tendons, approximately double the quantity in the stiff girder extradosed bridge at midspan.
Partial prestressing was thus chosen to limit crack widths to 0.2 mm under SLS loads, as required by
the CHBDC (CSA 2006a Clause 8.12.3), and consistent with the design of girder prestressing for cable-
stayed bridges as explained in Section 3.2.3. Envelopes of the bending moments in the girder between
each pair of cables were calculated at SLS and ULS based on elastic analysis. Prestressing and reinforcing
steel were provided to meet crack width limitations and provide the required bending resistance,
respectively. This resulted in a maximum of 6-219-15 mm diametre strand tendons at midspan.
The final tendon arrangement can be found in Drawings, EXTT-S2 and EXTT-S3. The longitudinal
reinforcement in the edge beams is also shown since it is considerable.
The cable tensions immediately after construction and after 50 years are shown in Figure 4-13.
a) After construction b) After 50 years
Live Load Positive
Permanent Loads
8 Live Load Negative 8 allowable = 0.45 A fpu = 7.8 MN
7 7
6 6
Cable Tension (MN)
5 5
4 4
3 3
2 2
1 1
0 0
1010
1008
1006
1004
1002
2001
2003
2005
2007
2009
1010
1008
1006
1004
1002
2001
2003
2005
2007
2009
The mixed tendon arrangement for the cantilever constructed girder bridge uses around 90% of the
prestressing and 70% of the reinforcing steel of the same bridge designed with internal tendons only. The
total number of anchorages is approximately equal.
The stiff girder extradosed bridge requires 10% more prestressing steel, but has only 85% of the
concrete and 60% of the reinforcing steel of the girder bridge with internal tendons. The stiff tower
extradosed bridge requires 6% more prestressing steel, but has only 66% of the concrete and 60% of the
reinforcing steel of the girder bridge with internal tendons. The stiff girder and stiff tower extradosed
110
bridges require approximately the same prestressing and reinforcing steel, but the stiff tower bridge has
only 70% of the concrete of the stiff girder bridge.
Table 4-14. Average material quantities in girder and cables.
Girder Bridge Cantilever Bridge Stiff Girder Stiff Tower
Materials Internal Prestressing Mixed Prestressing Extradosed Bridge Extradosed Bridge
Deck Surface Area (m) 3822 3822 4338 4001
Average Concrete thickness (m) 0.78 0.78 0.59 0.46
Prestressing Steel
per volume of concrete (kg/m) 54 49 59 80
per deck surface area (kg/m) 42 38 39 41
Reinforcing Steel (kg/m) 120 90 90 120
The average material quantities are summarised in Table 4-14, for comparison with bridges in the
Chapter 2 study. Figure 4-14 shows that these designs have relatively low average concrete depths
compared with those of the study. The ratios of prestressing (per volume of concrete) in the cantilever
bridges correspond very closely with Menns (1990) estimate of 49 kg/m for a 140 m span.
Based on material quantities alone, the cantilever girder bridge with mixed tendon arrangement uses
the least amount of prestressing, while the stiff tower extradosed bridge uses the least amount of concrete.
Material quantities reflect design efficiency, but a cost estimate is needed to determine if lower material
quantities translate to lower costs.
Menn's Estimate
Cantilevered Regression
1.1 SETRA Estimate Cantilever Constructed Girder
Extradosed
Cable-Stayed
Average depth of concrete, m 3/m2
1.0
0.9
Extradosed Regression
0.8
0.7
Cable-Stayed
0.6
Regression
0.5
0.4
0.3
0 100 200 300 400 500
Longest Span, m
Figure 4-14. Average girder concrete thickness of Chapter 4 bridge designs compared with Chapter 2 study bridges.
Based on this simple estimate, both extradosed girders appear to have a lower cost than the girder
bridges. This estimate is most sensitive to the cost of the concrete. If the cost of concrete increases by
50% to $1500/m, the girder is 10% more expensive than the siff tower extradosed bridge. If on the other
hand the cost of concrete decreases by 100% to $500/m, then the stiff girder extradosed bridge is 4% more
expensive than the girder bridge. In all cases, the girder bridge with internal tendons is the most expensive.
These estimates do not take the cost of the tower and piers into consideration. Twin piers are more
expensive than single piers, and although the cost of short towers is not considerable, these two factors are
likely to make the girder bridges more economical than the extradosed bridges.
5 CONCLUSIONS
This chapter summarises the conclusions of the preceeding chapters, highlights key factors which must be
considered in the design of an extradosed bridge, and suggests future studies.
112
113
5.3 Comparison between Extradosed and Cantilever Constructed Girder Bridges
A design comparison in Chapter 4 of a stiff girder extradosed bridge, a stiff tower extradosed bridge, and
two cantilever constructed girder bridges (one with internal tendons and one with internal and external
tendons) found that extradosed bridges require a comparable amount of prestressing as in a girder bridge,
but a reduced quantity of concrete. A cost estimate found that neglecting the costs of towers, the
superstructure cost of an extradosed bridge is on par or less than that of a girder bridge. Since concrete
accounts for a significant portion of the superstructure cost, the extradosed bridges are at an advantage as
the span increases. Already for a span of 140m, an extradosed bridge is a competitive bridge form. If side
spans of longer than 50% of the main span area required, a stiff tower extradosed bridge cannot be used. In
the case of the stiff girder extradosed bridge, creep and shrinkage in the concrete and relaxation in the
extradosed cables cause long term moments in the girder at midspan of similar magnitude to the moment
due to live load. Overall, the stiff girder form of extradosed bridge does not offer any huge advantage over
the stiff tower form, other than its ability to span multiple piers on simple supports.
There are different approaches to designing extradosed bridges. The design may start with a specific
cross-section that is already in use elsewhere on the project, in which case the designer would like to find
an optimal extradosed solution for a given girder stiffness. If, however, the design is not constrained, the
choice of girder stiffness should be made for other reasons than that of economy alone, since an extradosed
bridge will be competitive. The cost of the cables may be largely determined by the stress range, as this
will determine the type of anchorages required.
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DRAWINGS
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APPENDIX A
Chapter 2 Supplementary Information
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Table A-1. Extradosed Bridges in Chapter 2 Study. Units of m
Name and Location Operational -Girder Depth h x Width w Brief Description Reason for Selection of Longest Tower L:H L:h L:h Ac Ac Ixx Ixx Pier Box Central Dwg in Sources
Date -Span Lengths Extradosed Bridge Type Span Height mid pier mid pier mid pier Fix. Gird. Susp. Fig 2-1
1 Ganter Bridge, Switzerland 1980 2.5 - 5 x 10 Wide single cell concrete box girder, cable-panel stayed. Visual strength, curved roadway. 174 14.9 11.7 69.6 34.8 7.17 11.6 7.29 45 Vogel & Marti 1997, Kasuga 2006
127 + 174 + 127
2 Arrt-Darr Viaduct, France Proposed 3.75 x 20.5 Single cell concrete box girder with voided webs and struts supporting Economy in materials. 100 8 12.5 26.7 26.7 9 12 16.1 26 Mathivat 1986, Mathivat 1988, Virlogeux 2002a
60 + 4 x 100 + 52 deck cantilevers.
3 Barton Creek Bridge, Austin, USA 1987 3.7 - 10.7 x 17.7 Single cell concrete box girder with webs inclined inwards into a Visual signficance from road marking 103.6 28 9.7 7.17 11.6 8.15 82 Gee 1990
47.6 + 103.6 + 57.9 central fin above the deck level, and transverse struts supporting the entrance into Estates.
deck slab.
4 Socorridos Bridge, Madeira, Portugal 1993 3.5 x 20 Single cell concrete box girder, cable-panel stayed. Tall piers. 106 30.3 30.3 12.3 12.3 19.7 20 Reis & Pereira 1994
54 + 85 + 106 + 86
5 Odawara Blueway Bridge, Japan 1994 2.2 - 3.5 x 13 Wide double cell concrete box girder. Navigational clearance, height restriction 122.3 10.7 11.4 55.6 34.9 9 15.4 6.4 26 Taniyama et al. 1994, Kasuga et al. 1994
73.3 + 122.3 + 73.3 from airport.
6 Saint-Rmy-de-Maurienne Bridge, 1996 2.2 x 13.4 U shaped concrete deck with transverse ribs between edge beams. Shallow clearance over roadway. 80 5.9 13.6 36.4 36.4 8.7 8.7 2.49 2.5 Grison & Tonello 1997, Kasuga 2006
Savoie, France 52.4 + 48.5
7 Tsukuhara Bridge, Japan 1997 3 - 5.5 x 12.8 Wide single cell concrete box girder. Fit with adjacent CS pedestrian bridge. 180 16 11.2 60 32.7 7.87 17.7 10.4 73 Ogawa et al. 1998
65.4 + 180 + 76.4
8 Kanisawa Bridge, Japan 1998 3.3 - 5.6 x 17.5 Concrete box girder. 180 22.1 8.1 54.5 32.1 Kasuga 2006
99.3 + 180.0 + 99.3
9 Shin-Karato Bridge, Kobe, Japan 1998 2.5 - 3.5 x 11.5 Two and three cell concrete box girder. Shallow depth girder spans over unstable 140 12 11.7 56 40 8.57 13.8 7.57 23 Tomita et al. 1999
74.1 + 140.0 + 69.1 slope.
10 Sunniberg Bridge, Switzerland 1998 1.1 x 12.375 Concrete slab with edge stiffening beams. Tall piers, emphasis on aesthetics. 140 15 9.3 127 127 6.14 8.3 0.25 0.5 Figi et al. 1997, Figi et al. 1998, Menn 1998,
59.0 + 128.0 + 140.0 + 134.0 + 65.0 Baumann & Dniker 1999
11 Santanigawa (Mitanigawa) Bridge, Japan 1999 2.5 - 6.5 x 20.4 Double cell concrete box girder. 115 12.8 9 46 17.7 38.8 180 Nishimura et al. 2002, Stroh et al. 2003
57.9 + 92.9
12 Second Mandaue - Mactan (Marcelo 1999 3.3 - 5.1 x 18 Three cell concrete box girder. Height restriction from airport. 185 18.3 10.1 56.1 36.3 Kasuga 2006
Fernan) Bridge, Mactan, Philippines 111.5 + 185.0 + 111.5
13 Matakina Bridge, Nago, Japan 2000 3.5 - 6 x 11.3 Single cell concrete box girder. 160 26.4 6.1 45.7 26.7 Kasuga 2006
109.3 + 89.3
14 Pakse (Lao-Nippon) Bridge, Laos 2000 3 - 6.5 x 13.8 Single cell concrete box girder. Long navigational span of long viaduct. 143 15 9.5 47.7 22 7.74 12.8 10.4 90 Nakamura 2001, Kikuchi et al. 2002, Kasuga 2006
52.0 + 123.0 + 143.0 + 91.5 + 34.5
15 Sajiki Bridge, Japan 2000 2.1 - 3.2 x 11 105 12.3 8.5 50 32.8 Kasuga 2006
60.8 + 105.0 + 57.5
16 Shikari Bridge, Japan 2000 3 - 6 x 23 Concrete box girder. 140 10 14 46.7 23.3 Stroh et al. 2003
94 + 3 x 140 + 94
17 Surikamigawa Bridge, Japan 2000 2.8 - 5 x 9.2 85 16.5 5.2 30.4 17 Kasuga 2006
84.82
18 Wuhu Yangtze River Bridge, Wuhan, 2000 15 x 23.4 Double-decker steel truss with composite deck slab on top roadway, Navigation clearance, height restriction 312 33 9.5 20.8 20.8 Fang 2004
China 180 + 312 + 180 two rail lines on bottom level. from airport.
19 Yukisawa-Ohashi Bridge, Japan 2000 2 - 3.5 x 15.8 Two cell concrete box girder with wide sidewalks on deck cantilever 107 11.5 9.3 53.5 30.6 10.7 17.1 6.09 31 Nunoshita et al. 2002, Kasuga 2006
70.3 + 71.0 + 34.4 overhangs outside of cable planes.
20 Hozu Bridge, Japan 2001 2.8 x 15.3 Single cell concrete box girder. 100 10 10 35.7 35.7 11.6 14.6 12.2 17 Sumida et al. 2002, Kasuga 2006
33 + 50 + 76 + 100 + 76 + 31
21 Ibi River Bridge, Japan 2001 4.3 - 7.3 x 33 Hybrid cross section: four cell concrete box girder near piers and steel Economy, heavy prefabrication. 271.5 30 9 63.1 37.2 23.1 32 49.9 243 Hirano et al. 1999, Casteleyn 1999, Kutsuna et al.
154 + 4 x 271.5 + 157 box girder in central 100 m with moment and shear connection. 2002, Kasuga 2006
22 Kiso River Bridge, Japan 2001 4.3 - 7.3 x 33 Hybrid cross section: four cell concrete box girder near piers and steel Economy, heavy prefabrication. 275 30 9.2 64 37.7 23.1 32 49.9 243 Hirano et al. 1999, Casteleyn 1999, Kasuga 2006
160 + 3 x 275 + 160 box girder in central 100 m with moment and shear connection.
23 Miyakodagawa Bridge, Japan 2001 4 - 6.5 x 19.9 Parallel double cell box concrete box girders. Landmark structure with good seismic 214 20 10.7 53.5 32.9 16.3 32 39.8 193 Kato et al. 2001, Terada et al. 2002
134 + 134 resistance.
24 Nakanoike Bridge, Japan 2001 2.5 - 4 x 21.4 97 11.8 8.2 38.8 24.2 Kasuga 2006
60.6 + 60.6
25 Fukaura Bridge, Japan 2002 2.5 - 3 x 13.7 90 8.5 10.6 36 30 Kasuga 2006
62.1 + 90.0 + 66 + 45.0 + 29.1
26 Korror Babeldoap Bridge, Palau 2002 3.5 - 7 x 11.6 Hybrid cross section: wide single concrete box girder near piers and Navigational clearance, height restriction 247 27 9.1 70.6 35.3 10.5 16.6 20 122 Oshimi et al. 2002, Ewert 2003
82 + 247 + 82 steel box girder in central 82 m. from airport.
136
Table A-1. Extradosed Bridges in Chapter 2 Study (continued). Units of m
Name and Location Operational -Girder Depth h x Width w Brief Description Reason for Selection of Longest Tower L:H L:h L:h Ac Ac Ixx Ixx Pier Box Central Dwg in Sources
Date -Span Lengths Extradosed Bridge Type Span Height mid pier mid pier mid pier Fix. Gird. Susp. Fig 2-1
27 Sashikubo Bridge, Japan 2002 3.2 - 6.5 x 11.3 Concrete box girder. 185 22 8.4 57.8 28.5 Kasuga 2006
114 + 114
28 Shinkawa (Tobiuo) Bridge, Hamamatsu, 2002 2.4 - 4 x 25.8 Three cell concrete box girder. 130 13 10 54.2 32.5 16.9 21.7 12.5 51 Kasuga 2006
Japan 38.5 + 45.0 + 90.0 + 130.0 + 80.5
29 Deba River Bridge, Gipuzkoa, Spain 2003 2.7 x 13.9 U shaped concrete deck with transverse ribs between edge beams. Clearance under bridge. 66 24.4 24.4 Jaques 2005
42 - 66 - 42
30 Himi Bridge, Japan 2004 4 x 12.45 Single cell doubly composite box girder with corrugated steel webs. 180 19.8 9.1 45 45 8.6 12.4 24.1 34 Kasuga 2006
91.8 + 180.0 + 91.8
31 Korong Bridge, Budapest, Hungary 2004 2.5 x 15.85 Three cell concrete box girder stiffened with transverse ribs, on 40 deg 90 9.45 9.5 36 36 12.4 12.4 5.19 5.2 Becze & Barta 2006
52.26 + 61.98 skew. Barriers form structural edge beams, deck is supported by 3
cables deviated on girder, anchored at abutments.
32 Shin-Meisei Bridge, Japan 2004 3.5 x 19 Three cell concrete trapezoidal box girder. 122.3 16.5 7.4 34.9 34.9 12.3 16.4 17.2 26 Iida et al. 2002, Kasuga 2006
89.6 + 122.3 + 82.4
33 Tatekoshi Bridge, Japan 2004 1.8 - 2.9 x 19.14 90 10.5 8.6 50 31 Kasuga 2006
56.3 + 55.3
34 Sannohe-Boukyo Bridge, Aomori, Japan 2005 3.5 - 6.5 x 13.45 Concrete box girder. Span of 200 m to cross protected River 200 25 8 57.1 30.8 Kasuga 2006
99.9 + 200.0 + 99.9 and train line.
35 Domovinski Bridge over the River 2006 3.55 x 34 Five cell concrete box girder supports light rail between cable planes. Long span of viaduct to cross the river. 120 12 10 33.8 33.8 27.2 27.2 41.1 41 Bali & Veverka 1999
Sava, Croatia 48 + 6x60 + 72 + 120 + 72 + 2x60 + 48
36 Kack-Hwa First Bridge, Gwangju, South 2006 - x 31.1 Multiple cell concrete box girder. 115 Structurae
Korea 55 + 115 + 100
37 Nanchiku Bridge, Japan 2006 2.6 - 3.5 x 20.55 110 11 10 42.3 31.4 Kasuga 2006
68.1 + 110.0 + 68.1
38 Rittoh Bridge, Japan 2006 4.5 - 7.5 x 19.6 Three cell doubly composite box girder with corrugated steel webs. Gateway structure to reflect cultural 225 30.5 7.4 50 30 11.5 20.1 45 200 Wilcox et al. 2002, Yasukawa et al. 2002, Masterson
140 + 170 + 115 + 70 (Tokyo bound) Towers are shaped to reflect a japanese crane in flight. context of Kansai District. 2004
39 Tagami Bridge, Japan 2006 3 - 4.5 x 17.8 128 14.5 8.8 42.7 28.4 Kasuga 2006
80.2 + 80.2
40 Third Bridge over Rio Branco, Brasil 2006 2 - 2.5 x 17.4 Deck slab with L shaped edge beams (appears as single box girder with 90 12 7.5 45 36 6.25 9.85 2.34 9.2 Ishii 2006
54 + 90 + 54 incomplete bottom slab) that taper to I beams at midspan.
41 Tokuyama Bridge, Japan 2006 4 - 6.5 x 17.4 220 24 9.2 55 33.8 Stroh et al. 2003
139.7 + 220.0 + 139.7
42 Yanagawa Bridge, Japan 2006 4 - 6.5 x 17.4 210 24 8.8 52.5 32.3 Kasuga, 2006
130.7 + 130.7
43 Brazil-Peru Integration Bridge, Brazil 2007 2.35 - 3.35 x 16.8 Wide single cell concrete box girder. 110 15 7.3 46.8 32.8 7.78 12.5 7.55 23 Structurae
65 - 110 -65
44 Gum-Ga Grand Bridge, 2007 - x 23 Mulitple cell concrete box girder. 125 8.85 14.1 Structurae
Chungcheongnam-do, South Korea 85.4 + 5 x 125.0 + 85.3
45 Pyung-Yeo 2 Bridge, Yeosu, South 2007 3.5 - 4 x 23.5 Four cell concrete box girder. 120 10.5 11.4 34.3 30 19.5 29 36.4 63 Masterson 2006
Korea 65 + 120 + 65
46 Second Vivekananda Bridge over the 2007 3.5 x 28.6 Wide single cell trapezoidal box girder with internal struts (Bang Na Navigational clearance, height less than 110 14 7.9 31.4 31.4 Binns 2005
Hooghly River, Calcutta, India 55 + 7 x 110 + 55 cross section). nearby temple.
47 Cho-Rack Bridge, Dangjin, South Korea 2008 - x 14 Multiple cell concrete box girder. 130 Structurae
70 + 3 x 130 + 70
48 North Arm Bridge (Canada Line 2008 3.4 x 10.31 Single cell concrete box girder for LRT, precast segmental construction. Navigational clearance, height restriction 180 22 8.2 52.9 52.9 6.3 8.1 10.6 15 Griezic 2006
Extradosed Transit Bridge), Canada 139 + 180 + 139 from airport.
49 Trois Bassins Viaduct, Reunion, France 2008 4 - 7 x 22 Single cell concrete box girder with steel struts supporting long deck Tall piers, access from one side of gorge 200 19 10.5 50 28.6 12.4 18.6 26.7 137 Frappart 2005, Boudot et al. 2007
18.6 - 126.0 - 104.4 - 75.6 - 43.2 cantilevers. only.
50 Golden Ears Bridge, Canada 2009 2.7 - 4.5 x 31.5 Steel box girders at edge of deck with transverse floor beams Most economical for span length. 242 40 6 89.6 53.8 Trimbath 2006, Bergman et al. 2007
121 + 3 x 242 + 121 composite with precast concrete deck.
51 Pearl Harbor Memorial (Quinnipiac) 2012 3.5 - 5 x 33.7 Parallel five cell concrete box girders with inclined exterior webs. Wide navigational clearance, height 157 22.6 6.9 44.9 31.4 24.5 27.5 42.3 95 Stroh et al. 2003
Bridge, New Haven, USA 75.9 + 157.0 + 75.9 restriction from airport.
137
Table A-2. Contilever Constructed Girder Bridges in Chapter 2 Graphs.
Name and Location Operational -Girder Depth h x Width w (m) Girder Description Tendon Description Total Cant Cant Longest L:h L:h hpier: Q Conc Q PT Q PT Q Sources
Date -Span Lengths (m) Spans Spans Length Span (m) mid pier hmid (m) Long (t) Trans (t) Reinf (t)
1 Felsenau Bridge 1975 3 - 8 x 26.2 Single cell box girder with wide deck 17 4 512 144 48 18 2.7 10130 0 0 0 Menn 1990
38 + 5x48 + 94 + 12 + 144 + 12 + 144 + 12 + 94 + 6x48 + 38 cantilevers partially prestressed.
2 Chinon Bridge, Indre-et-Loire 1984 2.8 - 4.5 x 10.9 cantilever PT: 2x9 - 12T15 tendons 3 3 166 70 25 15.6 1.6 1385 50 0 205 SETRA 2007
48 + 70 + 48 continuity PT: 2x4 - 12T15 tendons
external PT: 2x7 - 12T15 tendons
3 Nantura Viaduct (A40) 1986 3 - 6.65 x 12.15 Single cell box girder. internal PT using 12T15 tendons 10 10 967 113.5 37.8 17.1 2.2 9800 430 0 1250 SETRA 2007
124.3 + 113.5 + 113.5 + 104 + 93.7 + 93.1 + 91.7 + 90.1 + 88.4 + 54.9
4 Poncin Viaduct (A40) 1986 4 - 10 x 19.6 Single cell box girder. cantilever PT: 2x27 - 19T15 tendons 6 3 365 155 38.8 15.5 2.5 11270 516 77 1267 SETRA 2007
40 + 70 + 79 + 117 + 155 + 105 continuity PT: 2x7 - 12T15 tendons
external PT: 2x10 - 19T15 tendons
5 Tacon Viaduct 1986 3 - 6 x 19.5 Single cell box girder, parallel structures. internal PT using 12T15 tendons 6 2 170 90 30 15 2 4820 185 0 554 SETRA 2007
25 + 40 + 55 + 90 + 80 + 30
6 Beaumont sur Oise bridge 1988 3 - 6.6 x 10.7 Single cell box girder. 9T15 and 12T15 internal tendons and 3 3 180 120 40 18.2 2.2 1793 73 0 226 SETRA 2007
30 + 120 + 30 19T15 external tendons. Short end spans
counterweighted with 9 m long solid concrete.
7 Bridge over the Loch d'Auray 1989 2.5 - 5.2 x 20.4 cantilever PT: 12T15 tendons 6 3 0 84 33.6 16.2 2.1 0 0 0 0 SETRA 2007
(Kerplouz Bridge) 46 + 84 + 51 + 39 + 39 + 34.8 continuity PT: 2x6 - 12T15 tendons
external PT: 2x2 - 12T15 tendons
8 Champ du Comte Viaduct (RN90) 1989 2.9 - 5.8 x 19.1 Single cell box girder, parallel structures. cantilever PT: 2x13 - 12T15 and 2 x 1 -19T15 12 12 1040 100 34.5 17.2 2 17000 850 0 3800 SETRA 2007
60 + 5x100 + 60 + 60 + 3x100 + 60 tendons
continuity PT: 2x5 - 12T15 tendons
external PT: 2x3 - 19T15 and 2 x - 12T15
9 Doubling of the General Audibert 1989 1.8 - 3.8 x 18 Parallel single cell box girders connected to 18 12T13 tendons 3 3 163 67 37.2 17.6 2.1 2150 85 0 338 SETRA 2007
Bridge over the Loire, Nantes 51 + 67 + 45 m total width.
10 Bourran Viaduct at Rodez 1991 3 - 6 x 12 cantilever PT: 2x16 - 12T15 tendons 5 3 0 100 33.3 16.7 2 3000 119 0 365 SETRA 2007
44 + 75 + 100 + 74 + 29 continuity PT: 2x3 - 12T15 tendons
external PT: 2x4 - 19T15 tendons
11 Bridge over the Saint-Denis River, 1991 2.5 - 4.5 x 16.8 cantilever PT: 2x14 - 12T15 tendons 4 4 254 76 30.4 16.9 1.8 3100 166 0 437 SETRA 2007
Reunion 50 + 76 + 76 + 50 continuity PT: 2x2 - 12T15 tendons
external PT: 2x6 - 19T15 tendons
12 Bridge over the Seine, Gennevilliers 1992 3.5 - 9 x 18.06 Single cell box girder. 5 5 568 169 48.3 18.8 2.6 13900 969 0 1711 SETRA 2007
110 + 169 + 96 + 169 + 114
13 Limay Viaduct, Yvelines 1992 2.7 - 5.3 x 14.2 cantilever PT: 20 to 30 - 12T15 tendons 7 7 0 90 33.3 17 2 4680 222 0 769 SETRA 2007
50 + 90 + 75.2 + 59.5 + 75.2 + 90 + 58 continuity PT: 2 to 14 - 12T15 tendons
external PT: 8 to 12 - 19T15 tendons
14 Auxonne and Maillys Viaducts, Cote 1993 3.2 - 6.5 x 24 Parallel single cell box girders. cantilever PT: 12T15 tendons 8 3 290 136 42.5 20.9 2 10300 585 0 1520 SETRA 2007
d'Or 52 + 77 + 136 + 77 + 55 + 55 + 55 + 45 continuity PT: 12T15 tendons
external PT: 19T15 tendons
15 Bridge over Truyre at Garabit, 1993 3 - 8 x 20.5 cantilever PT: 2x35 - 19T15 tendons 3 3 308 144 48 18 2.7 362 5 10350 SETRA 2007
Garabit 82 + 144 + 82 continuity PT: 2x7 side; 2x2 main - 19T15
tendons
external PT: 19T15 tendons
16 Piou Viaduct 1994 5 x 21 Single cell box girder with strutted deck 6 6 0 90 18 18 1 6500 228 92 819 SETRA 2007
45 + 81 + 90 + 84 + 72 + 42 cantilevers.
17 Corniche Bridge, Dole 1995 2.5 - 5.5 x 14.5 Single cell box girder with corrugated steel 7 7 496 80 32 14.5 2.2 4100 190 0 0 SETRA 2007
45 + 5 x 80 + 48 webs.
18 Rivoire Viaduct (A51), Isre 1996 - x 20 Concentric twin single cell box girder. 3 3 0 113 4000 174 0 690 SETRA 2007
64 + 113 +70
19 Viaur Valley Viaduct 1997 4.5 - 12 x 19 cantilever PT: 19T15 tendons 5 3 0 190 42.2 15.8 2.7 650 0 3900 SETRA 2007
50 + 70 + 130 + 190 + 132 continuity PT: 19T15 tendons
external PT: 27T15 tendons
20 Bridge over the Rhine, Strasbourg 2002 4.5 - 9 x 14.75 Single cell box girder. 3 3 457 205 45.6 22.8 2 7750 598 0 913 SETRA 2007
121 + 205 + 131
21 Tulle Viaduct, Ville de Tulle, A89, 2002 4 - 10 x 19.3 Single box girder with transverse ribs at 3.533 6 5 786 190.8 47.7 19.1 2.5 17500 930 70 2500 Lacaze 2002
Correze 68.3 + 123.7 + 180 + 10.8 + 180 + 10.8 + 180 + 100.1 m spacing.
138
Table A-3. Cable-Stayed Bridges in Chapter 2 Graphs. Units of m
Name and Location Operational -Girder Depth h x Width w (m) Girder Description Stayed Stayed Total L:h Ac Ac Ixx Ixx Q Conc Effective Sources Girder Cross-Section
Date -Span Lengths (m) Spans Span Length mid mid pier mid pier (t) Depth
1 Brotonne Bridge, France 1977 3.8 x 19.2 Single cell box girder, centrally suspended with 3 320 880 84 9.46 12.61 20.8 31.1 8534 0.505 Mathivat 1983
58.5 + 58.5 + 143.5 + 320 + 143.5 + 70 + 55.5 + 30 prestressed diagonal ties to webs.
2 Ed Hendler Birdge (Pasco- 1978 2.15 x 24.33 Slab supported on transverse ribs between 3 299 722 139 11.3 11.65 2.55 2.55 8180 0.465 Mondorf 2006
Kennewick), Washington 39.93 + 123.9 + 299 + 123.9 + 45.2 + 45.2 + 45.2 triangular edge box girders, lateral suspension.
3 Diepoldsau Bridge, Switzerland 1985 0.55 x 14.5 Solid slab laterally suspended. 3 97 250 176 6.33 0.13 1583 0.437 Walther et al. 1999
15 + 18 + 19.5 + 40.5 + 97 + 40.5 + 19.5
4 East Huntington Bridge, West 1985 1.53 x 12.6 Slab supported on transverse steel ribs between 2 460 460 301 6.2 1.41 2850 0.492 Walther et al. 1999
Virginia 274.3 + 185.3 concrete edge beams.
5 Sunshine Skyway, St. Petersburg, 1987 4.3 x 28.85 Single cell box girder, centrally suspended with 3 366 695 85 16.1 38.8 11190 0.558 Gimsing 1997
Florida 164.6 + 365.8 + 164.6 prestressed diagonal ties to webs.
6 Akkar Bridge, Sikkim, India 1988 0.8 x 11.1 Slab supported on transverse ribs between 2 154 154 192 3.74 0.08 576 0.337 Schlaich 1991
77 + 77 concrete edge beams.
7 Dame Point Bridge, Jacksonville, 1989 1.5 x 32.3 Slab supported on transverse ribs between 3 396 792 264 15.23 2.29 12062 0.472 Gimsing 1997
Florida 198 + 396 + 198 concrete edge beams.
8 Chandoline Bridge, Sion, Switzerland 1990 2.5 x 27 Single cell box girder, centrally suspended with 3 140 284 56 11.3 8 3209 0.419 Menn 1990
72 + 140 + 72 prestressed diagonal ties to webs and struts
supporting wide cantilever overhangs.
9 Skarnsundet Bridge, Norway 1991 1.2 x 13 Two cell triangular box girder, laterally suspended. 3 530 530 442 8.53 16.1 4521 0.656 Hansvold 1994
20 + 3 x 27 + 190 + 530 + 190 + 3 x 27 + 4 x 20
10 Helgeland Bridge, Norway 1991 2.1 x 11.95 Slab supported on transverse ribs between 3 425 780 202 7.98 0.99 6224 0.668 Jordet & Svensson
177.5 + 425 + 177.5 concrete edge beams. 1994
11 Burgundy Bridge, Chalon-sur-Soane, 1992 1 x 15.54 Slab supported on transverse ribs between 3 152 352 152 6.28 0.58 2207 0.404 Virlogeux et al. 1994b
France 17 + 27.6 + 44.85 + 151.8 + 44.85 + 27.6 + 21.1 + 16.7 concrete edge beams, with sidewalks on cantilever
overhangs from beam soffit.
12 Evripos Bridge, Euboea, Greece 1992 0.45 x 14.1 Solid slab of constant depth laterally supported. 3 215 395 478 6.35 0.11 2508 0.450 Bergermann &
90 + 215 + 90 Strathopulos 1988
13 Quetzalapa Bridge, Mexico 1993 1.6 x 21.4 Slab supported on transverse ribs between precast 3 213 424 133 11.04 2.31 4681 0.516 Revelo et al. 1994
11 + 94.5 + 213 + 94.5 + 11 concrete edge beams.
14 Cheasapeake & Delaware Canal 1995 3.65 x 38.8 Parallel precast box girders supported on centrally 3 229 503 63 19 30 9555 0.490 Goni et al. 1999
Bridge, Delaware 45.72 + 45.72 + 45.72 + 228.6 + 45.72 + 45.72 + 45.72 suspended delta frame.
APPENDIX B
Chapter 4 Supporting Calculations
139
140
Cantilever Constructed Girder Bridge Preliminary PT Design A - Mixed Tendons
PT Cover Top of Top Bot of Top Ext side Int side Top of Bot Bot of Bot
Long PT 130 60 60 60
Trans PT 90 60
L&T Reinf 70 40 70 60 40 40
Section Properties
For PT design For +ve M Check
Variable midspan at pier side span max LL Description
h 3.2 8 3.68 m height of cross-section
g 0.25 1 m thickness of bottom slab
2
Ag 7.935 13.459 8.65 m Area
yt 1.312 3.719 1.6035 m distance from cgc to top
yb 2.003 4.281 2.0765 m distance from cgc to bottom
4
I 11.9 127.2 18 m Moment of Inertia
3
St 9.07 34.20 11.23 m
3
Sb 5.94 29.71 8.67 m
0.571 0.594 0.625 geometric output
Cantilever Tendons
Assume the segments over the pier have reached the 28 day strength by the time the last segment is cast.
Segments Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e
18 2 15 140 0.6 1860 105 20
etop = 3.557 m = yt - cover - duct/2 - 25mm duct eccentricity
P 78607 kN P required to limit top concrete stress below cracking stress
Pprovided = 84370 kN ft (MPa) = 1.80 MPa OK
Pe = 300060 kNm = 0.52 of Mcant
Mtraveler = -6082 kNm +ve Removel of traveller - From SAP model of continuous structure, two point loads upwards
Mtempgradient = 67800 kNm +ve Positive moment due to nonlinear temperature gradient - CHBDC Gradient
Mmid,max = 61718 kNm +ve
P e Mp lc Mps Mptot
Top pair 5937 1.110 6587 15.68 -738 5849
Pair 1 5937 -1.871 -11105 22.52 1786 -9319
Pair 2 5937 -1.871 -11105 29.36 2329 -8776 Mps = -Mp* Ltendon/Lspan
Pair 3 5937 -1.871 -11105 36.2 2872 -8234 Mptot = Mp + Mps
Pair 4 5937 -1.871 -11105 43.04 3414 -7691
Pair 5 5937 -1.871 -11105 56.72 4499 -6606
Pair 6 -1.871 0 63.56 0 0
Pair 7 -1.871 0 15.68 0 0
P= 35623 -48940 14162
Mp + Mps = -34777
-P/A +Mtrav/S -Mp/S Total
ft (MPa)= -4.5 0.7 3.8 0.0 1.10 OK
fb (MPa)= -4.5 -1.0 -5.9 -11.4 -18 OK
-P/A +Mmid/S -Mp/S Total
ft (MPa)= -4.5 -6.8 3.8 -7.5 -18 OK
fb (MPa)= -4.5 10.4 -5.9 0.0 1.10 OK
6000
0.4 6 12435 8000
10000
0.6 9 16028 12000
0.8 12 17872 14000
0.9 13.5 18137 16000
18000
1 15 17965 20000
Mself = 18137 kNm
Pairs provided Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e
2 2 19 140 0.6 1860 125 25
ebot = -1.856 m
P 1860 kN
Pprovided = 11874 kN OK
Pe = Mp cont side = -22033 kNm
After falsework removal of end spans - stresses at side span maximum moment section
-P/A +Mself/S -Mp/S Total
ft (MPa)= -1.5 -2.0 2.4 -1.1 1.10 OK
fb (MPa)= -1.5 3.1 -3.7 -2.2 -18 OK
After midspan closure - add stresses from midspan continuity tendons and temperature gradient
Mself = 18137
MTgradient = 12107
Mtotal = 30244 kNm
Continuity PT (from above)
Mp cont side = -22033
Mp cont mid = 2529 = Mps cont mid x (Lcip / Lside)
Mp cont = -19504
-P/A +Mtotal/S -Mp/S Total
ft (MPa)= -1.5 -3.3 2.2 -2.7 -18 OK
fb (MPa)= -1.5 5.1 -3.3 0.3 1.10 OK
Creep
As an initial estimate, reserve a margin of 2 Mpa for the stress in the lower axis over the pier, find corresponding moment.
Mcreep = 59425 kNm Mcreep = 2 MPa * Sb
142
External Prestressing Design
Prestressing at Midspan
Continuity PT (from above)
Pcont = 35623 kN
Mp cont = -34777 kNm
External PT
Deviator to Pier = 44.6 m
Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e Pier offset Mid offset
10 19 140 0.6 1860 125 25 250 300
Primary PT Moment Secondary PT Moment
Pext = 29686 kN x= 30.89 m x = Me1 / (Me1 + Me2) * Deviator
epier = e2 = 3.3815 m 2 * S1 = 3101000
emid = e1 = -1.5005 m 2 * S2 = -610597
Me2 = 100382 kNm S3 = -2262797
Me1 = -44543 kNm
Mps = 1626 kNm Mps = (2S1 + 2S2 +S3)/Lmain
Mp ext , midspan = -42917 kNm =Me2 + Mps
Combined Continuity and External PT
Pcont+Pext = 65308
Mp,cont+Mp,ext = -77695
Stresses at Midspan - Minimum and maximum moment conditions
-P/A +Mmin/S -Mp/S Total
ft (MPa)= -8.2 -0.4 8.6 -0.1 2.83 OK
fb (MPa)= -8.2 0.6 -13.1 -20.7 -30 OK
-P/A +Mmax/S -Mp/S Total
ft (MPa)= -8.2 -15.4 8.6 -15.1 -30 OK
fb (MPa)= -8.2 23.6 -13.1 2.3 2.83 OK
Msls min
Staged @ end construction kNm -23100 -11580 -3650 -149600 -83030 3800 -19900 -30540
Staged @t=50 years kNm -21100 -10280 -550 -165300 -84030 14950 -5000 -10240
Msls max
Staged @ end construction kNm -23100 16950 45500 -33200 44000 75000 49300 36900
Staged @t=50 years kNm -21100 18250 48600 -48900 43000 86150 64200 57200
ULS1 - D D + 1 P + 1.7 L
Mmin kNm -23100 -9663 -17953 -282623 -232909 5512 -3300 -7652
Mmax kNm -23100 44227 72997 -175523 -121559 82352 73540 70718
P kN -24000 -24500 -42500 -111000 -142000 -68500 -65600 -68300
ULS2 - D D + 1 P + 1.6 L + 1.15 K
Mmin kNm -20800 -7248 -12238 -295278 -228389 19134 14635 16353
Mmax kNm -20800 45722 76562 -193578 -122709 95174 90675 94063
P kN -21585 -21855 -38130 -102260 -130270 -60795 -58010 -61055
ULS9 - 1.35 D + 1 P
M kNm -23100 10757 20098 -238745 -192490 23507 22442 18384
P kN -24000 -24500 -42500 -111000 -142000 -68500 -65600 -68300
Moment Capacity
P total kN -21900 -22200 -38700 -103400 -131800 -61800 -59000 -62000
P external kN -9800 -9800 -9800 -9800 -38200 -28400 -28400 -28400
e external m -1.487 -1.487 -1.237 3.067 3.492 -0.945 -1.370 -1.487
Mp external kNm -14573 -14573 -12123 30053 133402 -26838 -38908 -42231
P internal kN -12100 -12400 -28900 -93600 -93600 -33400 -30600 -33600
Top Strand internal no. 0 180 570 570 120 30
Bot Strand internal no. 76 38 0 0 114 190
fpe / fpu internal 0.63 0.51 0.63 0.63 0.50 0.59
Mpint = Pf*e kNm -21415 23035 315120 339974 -7688 -44969
Mf = M ULS - Mp ext - Mp int kNm 81709 65649 -640452 -701765 137271 181263
Mr (from Response 2000) kNm 80100 69400 -1032000 -1125000 137100 180400
Mf / Mr 1.02 0.95 0.62 0.62 1.00 1.00
PT Cover Top of Top Bot of Top Ext side Int side Top of Bot Bot of Bot
Long PT 130 60 60 60
Trans PT 90 60
L&T Reinf 70 40 70 60 40 40
Section Properties
For PT design For +ve M Check
Variable midspan at pier side span max LL Description
h 3.2 8 3.68 m height of cross-section
g 0.25 1 m thickness of bottom slab
2
Ag 7.935 13.459 8.65 m Area
yt 1.312 3.719 1.6035 m distance from cgc to top
yb 2.003 4.281 2.0765 m distance from cgc to bottom
4
I 11.9 127.2 18 m Moment of Inertia
3
St 9.07 34.20 11.23 m
3
Sb 5.94 29.71 8.67 m
0.571 0.594 0.625 geometric output
Cantilever Tendons
Assume the segments over the pier have reached the 28 day strength by the time the last segment is cast.
Segments Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e
18 2 19 140 0.6 1860 110 20
etop = 3.554 m = yt - cover - duct/2 - 25mm duct eccentricity
P 78640 kN P required to limit top concrete stress below cracking stress
Pprovided = 106868 kN ft (MPa) = -2.20 MPa OK
Pe = 379809 kNm = 0.66 of Mcant
Mtraveler = -6082 kNm +ve Removel of traveller - From SAP model of continuous structure, two point loads upwards
Mtempgradient = 67800 kNm +ve Positive moment due to nonlinear temperature gradient - CHBDC Gradient
Mmid,max = 61718 kNm +ve
P e Mp lc Mps Mptot
Top pair 5937 1.095 6498 15.68 -728 5770
Pair 1 -1.856 0 15.68 0 0
Pair 2 6875 -1.856 -12756 22.52 2052 -10704 Mps = -Mp* Ltendon/Lspan
Pair 3 6875 -1.856 -12756 29.36 2675 -10081 Mptot = Mp + Mps
Pair 4 6875 -1.856 -12756 36.2 3298 -9457
Pair 5 6875 -1.856 -12756 43.04 3921 -8834
Pair 6 6875 -1.856 -12756 49.88 4545 -8211
Pair 7 6875 -1.856 -12756 56.72 5168 -7588
Pair 8 6875 -1.856 -12756 63.56 5791 -6965
Pair 9 6875 -1.856 -12756 70.4 6414 -6341
Pair 10 6875 -1.856 -12756 77.24 7038 -5718
Pair 11 6875 -1.856 -12756 84.08 7661 -5095
P= 74683 -121059 47835
Mp + Mps = -73224
-P/A +Mtrav/S -Mp/S Total
ft (MPa)= -9.4 0.7 8.1 -0.7 1.10 OK Install top tendon pair and 3 pairs for closure
fb (MPa)= -9.4 -1.0 -12.3 -22.8 -18 NO GOOD Install remaining bottom tendons after concrete
-P/A +Mmid/S -Mp/S Total has reached 28 d strength
ft (MPa)= -9.4 -6.8 8.1 -8.1 -18 OK
fb (MPa)= -9.4 10.4 -12.3 -11.3 1.10 OK
6000
0.4 6 12435 8000
10000
0.6 9 16028 12000
0.8 12 17872 14000
0.9 13.5 18137 16000
18000
1 15 17965 20000
Mself = 18137 kNm
Pairs provided Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e
3 2 22 140 0.6 1860 125 25
ebot = -1.856 m
P 1860 kN
Pprovided = 20624 kN OK
Pe = Mp cont side = -38267 kNm
After falsework removal of end spans - stresses at side span maximum moment section
-P/A +Mself/S -Mp/S Total
ft (MPa)= -2.6 -2.0 4.2 -0.4 1.10 OK Install 3 tendon pairs at side span closure
fb (MPa)= -2.6 3.1 -6.4 -6.0 -18.00 OK
at midspan
After midspan closure - add stresses from midspan continuity tendons and temperature gradient
Mself = 18137
MTgradient = 12107
Mtotal = 30244 kNm
Continuity PT (from above)
Mp cont side = -38267
Mp cont mid = 8542 = Mps cont mid x (Lcip / Lside)
Mp cont = -29725
-P/A +Mtotal/S -Mp/S Total
ft (MPa)= -2.6 -3.3 3.3 -2.7 2.83 OK
fb (MPa)= -2.6 5.1 -5.0 -2.5 -30 OK
Creep
As an initial estimate, reserve a margin of 2 Mpa for the stress in the lower axis over the pier, find corresponding moment.
Mcreep = 59425 kNm Mcreep = 2 MPa * Sb
148
External Prestressing Design
Prestressing at Midspan
Continuity PT (from above)
Pcont = 74683 kN
Mp cont = -73224 kNm
External PT
Deviator to Pier = 49 m
Tendons Strand Strand Ap Effective fpu (MPa) duct diam duct e Pier offset Mid offset
0.000001 27 140 0.6 1860 125 25 250 340
Primary PT Moment Secondary PT Moment
Pext = 0 kN x= 34.22 m x = Me1 / (Me1 + Me2) * Deviator
epier = e1 = 3.3815 m 2 * S1 = 0
emid = e2 = -1.4605 m 2 * S2 = 0
Me1 = 0 kNm S3 = -0.301893
Me2 = 0 kNm
Mps = 0 kNm Mps = -(2S1 + 2S2 +S3)/Lmain
Mp ext , midspan = 0 kNm =Me2 + Mps
Combined Continuity and External PT
Pcont+Pext = 74683
Mp,cont+Mp,ext = -73224
Stresses at Midspan - Minimum and maximum moment conditions
-P/A +Mmin/S -Mp/S Total
ft (MPa)= -9.4 -0.4 8.1 -1.7 2.83 OK
fb (MPa)= -9.4 0.6 -12.3 -21.1 -30 OK
-P/A +Mmax/S -Mp/S Total
ft (MPa)= -9.4 -15.4 8.1 -16.8 -30 OK
fb (MPa)= -9.4 23.6 -12.3 1.8 2.83 OK
Joint 199 120 114 110 101 200 208 212 216 299
x from CL -154 -139 -119 -105 -77 -70 -42 -28 -15 0
Location Abutment S Closure S Max LL S End PT S Pier Table Pier CL M End PT 0.3 Main 0.4 Main CL Main
Section Mid Mid Pier Pier Mid
Moments
Mself+Msdl+Mp
Staged @ end construction kNm -35900 1650 12000 36800 -53000 -68000 47400 19600 -8100 -28400
Staged @t=50 years kNm -28850 10300 13800 21000 -86500 -128000 26700 23000 10600 3600
Mthermal kNm 0 12600 28150 39000 67800 75000 65200 63500 62000 60300
Mlive min kNm 0 -9200 -21500 -29400 -54000 -56700 -17900 -10300 -8000 -6600
Mlive max kNm 0 22500 32000 30600 9000 8800 15700 24500 37200 39500
Msls min
Staged @ end construction kNm -35900 -6630 -7350 10340 -101600 -119030 31290 10330 -15300 -34340
Staged @t=50 years kNm -28850 2020 -5550 -5460 -135100 -179030 10590 13730 3400 -2340
Msls max
Staged @ end construction kNm -35900 21900 42075 75800 14800 7000 112600 83100 53900 31900
Staged @t=50 years kNm -28850 30550 43875 60000 -18700 -53000 91900 86500 72600 63900
Joint 199 120 114 110 101 200 208 212 216 299
x from CL -154 -139 -119 -105 -77 -70 -42 -28 -15 0
Location Abutment S Closure S Max LL S End PT S Pier Table Pier CL M End PT 0.3 Main 0.4 Main CL Main
Section Mid Mid Pier Pier Mid
Moments and Axial Forces
Mself kNm 0 33300 12060 -50000 -339300 -396000 -62600 87090 102080
Masphalt kNm 0 4054 1411 -5862 -37027 -42872 -7526 9886 11710
Mbarriers kNm 0 2169 755 -3136 -19809 -22936 -4026 5289 6265
Mlive min kNm 0 -9200 -21500 -29400 -54000 -56700 -17900 -10300 -8000 -6600
Mlive max kNm 0 22500 32000 30600 9000 8800 15700 24500 37200 39500
M @ End of Construction kNm -35900 1650 12000 36800 -53000 -68000 47400 19600 -8100 -28400
P @ End of Construction kN -20800 -22700 -51700 -61000 -116700 -124000 -74000 -76500 -78200 -83200
Long-term Moment Shift kNm 7050 8650 1800 -15800 -33500 -60000 -20700 3400 18700 32000
Long-term Axial Force Shift kN 4100 5400 9500 10700 18200 19000 10700 15900 17200 17200
ULS1 - D D + 1 P + 1.7 L
Mmin kNm -35900 -4869 -21282 -26738 -235135 -269613 -118 2090 1719 -12096
Mmax kNm -35900 49021 69669 75262 -128035 -158263 57002 61250 78559 66274
P kN -20800 -22700 -51700 -61000 -116700 -124000 -74000 -76500 -78200 -83200
ULS2 - D D + 1 P + 1.6 L + 1.15 K
Mmin kNm -27793 5998 -17062 -41968 -268260 -332943 -22133 7030 24024 25364
Mmax kNm -27793 58968 71739 57092 -166560 -227263 33197 65160 100064 103074
P kN -16085 -16490 -40775 -48695 -95770 -102150 -61695 -58215 -58420 -63420
ULS9 - 1.35 D + 1 P
M kNm -35900 15483 16979 16151 -191648 -229633 21447 19600 27693 13619
P kN -20800 -22700 -51700 -61000 -116700 -124000 -74000 -76500 -78200 -83200
Moment Capacity
P total kN -16700 -17300 -42200 -50300 -98500 -105000 -63300 -60600 -61000 -66000
P external kN 0 0 0 0 0 0 0 0 0 0
e external m
Mp external kNm 0 0 0 0 0 0 0 0 0 0
P internal kN -16700 -17300 -42200 -50300 -98500 -105000 -63300 -60600 -61000 -66000
Top Strand internal no. 0 228 722 152 38
Bot Strand internal no. 132 132 0 352 484
fpe / fpu internal 0.50 0.45 0.56 0.46 0.49
Mpint = Pf*e kNm -29877 6817 381381 -54768 -100289
Mf = M ULS - Mp ext - Mp int kNm 88845 64922 -714324 154832 203363
Mr (from Response 2000) kNm 109400 129300 -1226000 282000 350800
Mf / Mr 0.81 0.50 0.58 0.55 0.58
152
Stiff Girder Extradosed Bridge PT Design - Detailed Model SLS Stress Checks
Msls min
Staged @ end construction kNm -51900 -26545 -22790 12160 -18530 -58374 11620 -2610
Staged @t=50 years kNm -40600 -9945 -7420 7310 -43930 -99474 25120 21190
Msls max
Staged @ end construction kNm -51900 2971 16875 47640 19278 -1951 47710 35010
Staged @t=50 years kNm -40600 19571 32245 42790 -6122 -43051 61210 58810
ULS1 - D D + 1 P + 1.7 L
Mmin kNm -51900 -15114 -9640 4737 -64203 -151957 37477 27128
Mmax kNm -51900 30106 49265 55737 -31563 -83158 105647 98188
P kN -49900 -50849 -64339 -65184 -71061 -100407 -97773 -92667
ULS2 - D D + 1 P + 1.6 L + 1.15 K
Mmin kNm -38905 4381 8645 -30 -91643 -195536 53322 54788
Mmax kNm -38905 46941 64085 47970 -60923 -130784 117482 121668
P kN -30005 -31299 -49619 -47014 -60826 -85457 -71737 -68977
ULS9 - 1.35 D + 1 P
M kNm -51900 -632 10078 18000 -50471 -122719 57719 48752
P kN -49900 -51131 -65035 -66364 -72704 -103223 -99927 -94480
Moment Capacity
P total kN -32600 -33200 -50200 -47100 -59000 -84800 -71000 -68600
P external kN -8000 -8000 -8000 -8000 -8000 -29700 -21700 -21700
e external m 0.172 -1.468 -1.468 -0.988 -0.042 0.200 -1.468 -1.468
Mp external kNm 1376 -11744 -11744 -7904 -336 5940 -31856 -31856
P internal kN -27410 -27410 -27410 0 0 -9950 -33900 -48000
Top Strand internal no. 0 0 0 0 76 0 54
Bot Strand internal no. 216 216 0.0001 0.0001 0 270 324
fpe / fpu internal 0.49 0.49 0.00 0.00 0.50 0.48 0.49
Mp int = Pf*e kNm -46405 -46405 0 0 10945 -57393 -64361
P extradosed kN 0 -14790 -39100 -51000 -45150 -15400 1100
N axial force to calculate Mr * kN -8649 -24129 -49384 -62161 -80257 -41233 -24067
Mf = M ULS - Mp ext - Mp int kNm 105091 122234 55874 -91307 -212421 206730 217885
Mr (from Response 2000) kNm 152800 164600 58800 -100800 -156900 210500 229000
Mf / Mr 0.69 0.74 0.95 0.91 1.35 0.98 0.95
* to account for the increase in axial force in the girder due to increase in permanent loads -169600 for 2x2x27
-196500 for 3x2x27
-220560 for 4x2x27
25M in top slab will raise Mr by 20000 kNm
154
1010
1009
1008
1007
1006
1005
1004
1003
1002
1001
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
ACTUAL PIER
Cable 1010 1009 1008 1007 1006 1005 1004 1003 1002 1001 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
Distance from CL x m -137 -131 -125 -119 -113 -107 -101 -95 -89 -83 -57 -51 -45 -39 -33 -27 -21 -15 -9 -3
Cable length Lo m 68.327 62.208 56.089 49.970 43.852 37.733 31.614 25.495 19.376 13.257 13.257 19.376 25.495 31.614 37.733 43.852 49.970 56.089 62.208 68.327
Cable Area A m2 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532 0.00532
899 800 701 602 503 404 305 206 107 8 998 1097 1196 1295 1394 1493 1592 1691 1790 1889
Load Cases from SAP
SELF 0 kN 996 1102 1196 1270 1319 1335 1312 1243 1126 964 1162 1390 1562 1674 1724 1718 1663 1565 1431 1268
ASPHALT 11 kN 119 132 143 152 158 160 157 149 135 115 138 166 186 200 206 205 198 187 171 152
BARRIERS 22 kN 64 70 76 81 84 86 84 80 72 62 74 89 100 107 110 110 106 100 91 81
TGAASHTO 33 kN 6 -9 -21 -30 -35 -38 -38 -34 -29 -22 7 6 4 1 -2 -5 -8 -12 -15 -18
CABLES 44 kN 5006 4900 4804 4724 4667 4640 4649 4701 4804 4966 4735 4497 4330 4228 4188 4205 4272 4382 4529 4706
LIVEL, Max 77 kN 230 293 276 256 222 205 200 194 181 156 201 240 267 286 293 293 284 271 253 232
LIVEL, Min 88 kN -81 -44 -26 -13 -7 -3 -1 -1 -2 -2 -12 -18 -24 -29 -34 -39 -43 -47 -51 -56
NLCANTCON 55 kN 5229 5149 5084 5037 5013 5010 5020 5036 5035 5033 5117 5116 5118 5098 5071 5043 5018 4987 4962 4936
NL50YEARS 66 kN 4628 4563 4514 4483 4474 4481 4493 4497 4469 4421 4564 4617 4652 4643 4607 4554 4491 4411 4327 4233
x from CL -137 -131 -125 -119 -113 -107 -101 -95 -73 -67 -45 -39 -33 -27 -21 -15 -9 -3 0
Location C10 C9 C8 C7 C6 C5 C4 C3 Pier CLPier CL C3 C4 C5 C6 C7 C8 C9 C10 CLMid
Section Mid Mid Mid Mid Mid Mid Mid Mid Pier Pier Mid Mid Mid Mid Mid Mid Mid Mid Mid
Moments
Mself+Msdl+Mp
Staged @ end construction kNm 853 919 830 660 473 330 291 427 -2301 -2300 243 39 22 138 433 595 840 1031 1106
Staged @t=50 years kNm 2613 3285 3485 3300 2855 2263 1622 1008 -5023 -4819 780 942 1170 1453 1776 2102 2381 2588 2662
Mthermal kNm 316 686 1012 1277 1474 1610 1720 1722 1676 1585 1593 1598 1603 1609 1615 1622 1628 1632 1632
Mlive min kNm -1115 -1820 -2050 -1951 -1655 -1260 -1260 -1926 -7165 -7034 -2960 -2930 -2900 -2890 -2805 -2590 -2193 -1684 7635
Mlive max kNm 5448 8816 9575 9020 7970 6742 5850 5105 555 460 5050 5636 6140 6625 7070 7650 7700 7716 7634
Msls min
Staged @ end construction kNm -151 -719 -1015 -1096 -1017 -804 -843 -1306 -8750 -8631 -2421 -2598 -2588 -2463 -2092 -1736 -1134 -485 7978
Staged @t=50 years kNm 1610 1647 1640 1544 1366 1129 488 -725 -11472 -11150 -1884 -1695 -1440 -1148 -749 -229 407 1072 9534
Msls max
Staged @ end construction kNm 6009 9402 10257 9800 8825 7686 6932 6399 -461 -618 6062 6390 6830 7388 8088 8778 9072 9281 9282
Staged @t=50 years kNm 7769 11768 12912 12440 11207 9619 8263 6980 -3183 -3137 6599 7293 7978 8703 9431 10285 10613 10838 10838
x from CL -137 -131 -125 -119 -113 -107 -101 -95 -73 -67 -45 -39 -33 -27 -21 -15 -9 -3 0
Location C10 C9 C8 C7 C6 C5 C4 C3 Pier CLPier CL C3 C4 C5 C6 C7 C8 C9 C10 CLMid
Section Mid Mid Mid Mid Mid Mid Mid Mid Pier Pier Mid Mid Mid Mid Mid Mid Mid Mid Mid
Moments and Axial Forces
Mself kNm 7746 13043 15054 14600 12570 9818 6655 3210 -20500 -20105 -803 1050 2600 4118 5714 7350 8860 9945 10374
Pself kN -1466 -3850 -7085 -11037 -15527 -20343 -25253 -30000 -37763 -47300 -40090 -35485 -30500 -25330 -19950 -14673 -9660 -4869 -487
Masphalt kNm 1083 1826 2112 2054 1771 1389 948 464 -2910 -2852 -90 171 385 590 803 1020 1220 1365 1425
Pasphalt kN -205 -540 -994 -1550 -2183 -2873 -3556 -4228 -5329 -6649 -5623 -4971 -4271 -3543 -2788 -2049 -1348 -679 -67
Mbarriers kNm 579 977 1130 1099 947 743 507 248 -1557 -1526 -48 91 206 316 430 546 653 730 762
Pbarriers kN -110 -289 -532 -829 -1168 -1537 -1902 -2262 -2851 -3557 -3008 -2659 -2285 -1895 -1492 -1096 -721 -363 -36
Mlive min kNm -1115 -1820 -2050 -1951 -1655 -1260 -1260 -1926 -7165 -7034 -2960 -2930 -2900 -2890 -2805 -2590 -2193 -1684 7635
Mlive max kNm 5448 8816 9575 9020 7970 6742 5850 5105 555 460 5050 5636 6140 6625 7070 7650 7700 7716 7634
M @ End of Construction kNm 853 919 830 660 473 330 291 427 -2301 -2300 243 39 22 138 433 595 840 1031 1106
P @ End of Construction kN -6095 -12250 -18460 -24715 -31014 -37350 -43730 -50160 -63259 -63590 -50510 -44080 -37690 -31315 -24800 -18400 -12160 -5900 230
Long-term Moment Shift kNm 1760 2366 2655 2640 2382 1933 1331 581 -2722 -2519 537 903 1148 1315 1343 1507 1541 1557 1556
Long-term Axial Force Shift kN
ULS1 - D D + 1 P + 1.7 L
Mmin kNm 1164 1542 1638 1510 1248 995 55 -1924 -20348 -20010 -5004 -4628 -4154 -3593 -2705 -1719 -376 986 17025
Mmax kNm 12321 19623 21400 20161 17611 14598 12142 10029 -7224 -7270 8613 9934 11214 12582 14082 15689 16443 16966 17024
P kN -6513 -13348 -20480 -27863 -35445 -43163 -50939 -58726 -74046 -77086 -61941 -54194 -46383 -38532 -30482 -22578 -14910 -7286 92
ULS2 - D D + 1 P + 1.6 L + 1.15 K
Mmin kNm 3300 4445 4896 4741 4153 3344 1712 -1063 -22762 -22203 -4091 -3297 -2544 -1792 -880 273 1616 2945 18051
Mmax kNm 13800 21463 23496 22295 19553 16147 13088 10187 -10410 -10213 8725 10409 11920 13432 14920 16657 17445 17985 18050
P kN -6513 -13348 -20480 -27863 -35445 -43163 -50939 -58726 -74046 -77086 -61941 -54194 -46383 -38532 -30482 -22578 -14910 -7286 92
ULS9 - 1.35 D + 1 P
M kNm 4146 6465 7234 6874 5824 4513 3130 1800 -11039 -10869 -86 498 1139 1896 2864 3716 4597 5245 5502
P kN -6718 -13888 -21474 -29411 -37621 -46014 -54479 -62932 -79339 -83717 -67562 -59170 -50660 -42084 -33281 -24636 -16265 -7969 24
SLS Moment
M50% kNm 3305 4886 5139 4719 4060 3364 2924 2724 -2051 -2093 2516 2575 2785 3119 3615 4038 4305 4503 4541
Mmax kNm 6009 9402 10257 9800 8825 7686 6932 6399 -11472 -11150 6062 6390 6830 7388 8088 8778 9072 9281 9282
Pcorresponding kN -6574 -13163 -19905 -27123 -34545 -42084 -49666 -57222 -72059 -74183 -59690 -52329 -44908 -37431 -29736 -22145 -14733 -7300 -139
ULS Moment
Mmax kNm 13800 21463 23496 22295 19553 16147 13088 10187 -10410 -10213 8725 10409 11920 13432 14920 16657 17445 17985 18050
Pcorresponding * kN -6513 -13348 -20480 -27863 -35445 -43163 -50939 -58726 -74046 -77086 -61941 -54194 -46383 -38532 -30482 -22578 -14910 -7286 92
1010
1009
1008
1007
1006
1005
1004
1003
1002
1001
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
ACTUAL PIER
Cable 1010 1009 1008 1007 1006 1005 1004 1003 1002 1001 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010
Distance from CL x m -137 -131 -125 -119 -113 -107 -101 -95 -89 -83 -57 -51 -45 -39 -33 -27 -21 -15 -9 -3
Cable length Lo m 68.327 62.208 56.089 49.970 43.852 37.733 31.614 25.495 19.376 13.257 13.257 19.376 25.495 31.614 37.733 43.852 49.970 56.089 62.208 68.327
Cable Area A m2 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093 0.0093
899 800 701 602 503 404 305 206 107 8 998 1097 1196 1295 1394 1493 1592 1691 1790 1889
Load Cases from SAP
SELF 0 kN 1490 2426 3295 4027 4575 4909 5005 4839 4373 3542 3254 4118 4697 5068 5281 5360 5322 5170 4909 4544
ASPHALT 11 kN 209 341 464 567 645 693 707 685 620 503 462 584 664 715 743 753 746 723 686 635
BARRIERS 22 kN 112 182 248 303 345 371 378 366 332 269 247 312 355 382 397 403 399 387 367 340
TGAASHTO 33 kN -9 -37 -52 -57 -54 -47 -38 -27 -17 -8 0 0 1 1 1 1 0 -1 -2 -3
CABLES 44 kN 3645 2753 1923 1224 706 402 338 546 1070 1982 2263 1321 692 289 58 -34 -6 132 372 708
LIVEL, Max 77 kN 543 566 886 1156 1353 1474 1535 1523 1420 1194 1162 1379 1485 1522 1520 1498 1460 1410 1357 1310
LIVEL, Min 88 kN -239 -69 -17 -7 -3 -1 -26 -49 -56 -48 -83 -77 -62 -41 -24 -43 -71 -104 -144 -192
NLCANTCON 55 kN 6057 6141 6224 6300 6368 6428 6485 6541 6610 6700 6635 6540 6478 6452 6450 6459 6456 6437 6410 6363
NL50YEARS 66 kN 5521 5785 6035 6252 6425 6545 6611 6620 6590 6530 6398 6419 6432 6455 6482 6503 6491 6446 6376 6270
158
159
C.1 Breakdown of Prestressing Quantities of Chapter 4 Bridges
The prestressing quantities, by tendon type, for bridges designed in Chapter 4 are summarised in Table C-
1, Table C-2, Table C-3, Table C-4.
Table C-1. Prestressing quantities in cantilever-constructed girder bridge with internal prestressing.
Tendon Unit Cable Length (m) Anchorages Duct Couplers
Internal 19-15mm dia. strand 5840 156 768
Internal 22-15mm dia. strand 1646 68 416
Total longitudinal prestressing - 162 tonnes
Table C-2. Prestressing quantities in cantilever-constructed girder bridge with internal and external prestressing.
Tendon Unit Cable Length (m) Anchorages Duct Couplers
Internal 15-15mm dia. strand 5840 156 768
Internal 19-15mm dia. strand 646 36 148
External 27-15mm dia. strand 1240 20
Total longitudinal prestressing - 146 tonnes
160
Average Thickness of Concrete Girder Behaviour and Design of Extradosed Bridges 161
1.17
Girder Regression
Kris Mermigas - MASc Thesis Presentation - 28 August 2008
1.1 Cantilever Constructed Girder
Extradosed
1.0
Cable-Stayed
KM Design Average Thickness of Concrete Girder in Extradosed Bridges
0.91
0.9 0.9 Miyakodagawa
Average depth of concrete, m3 /m2
Pyung-Yeo
Rittoh
0.6 Cable-Stayed 0.6 Socorridos North Arm
Trois Bassins
Regression
Arret-Darre
0.4 0.4
0.39 Rio Branco
0.34
0.3 0.3
0 100 200 300 400 500 50 100 150 200 250 275
Longest Span, m Longest Span, m
Span : Depth
20
60 55
40
30
Midspan I per 10 m width, m 4
Mathivat
15 20
0
50 66 100 150 200 250 275
Longest Span, m
10
5 12
10
0
50 66 100 150 200 250 275
Longest Span, m
Cantilever Constructed Girder Bridge Stiff Girder Extradosed Bridge Stiff Tower Extradosed Bridge
Permanent Loads Live Load Envelope Live Load Envelope 162
Live Load Envelope
(at end of construction) -24800 kNm -1100 kNm
Permanent Loads Permanent Loads 2500 kNm 9670 kNm 7630 kNm
(at end of construction) 25600 kNm 29700 kNm (at end of construction)
Span : Depth = 44
Span : Depth = 17.5
Quantity Average Cost Cost per m Quantity Average Cost Cost per m Quantity Average Cost Cost per m
(m or Mg) quantities ($1000) roadway ($) (m or Mg) quantities ($1000) roadway ($) (m or Mg) quantities ($1000) roadway ($)
Concrete (m3) 2985 1.00 0.78 m 2985 780 Concrete (m3) 2570 0.86 0.59 m 2570 670 Concrete (m3) 1825 0.66* 0.46 m 1825 510
Prestressing Steel 146.6 0.91 49 kg/m 1033 270 Prestressing Steel 178.4 1.10 59 kg/m 1810 470 Prestressing Steel 159.4 1.06* 80 kg/m 1871 530
Stays/Extradosed Cable 38 kg/m 713 Extradosed Cables 68.2 39 kg/m 926 Stays 31.1 41 kg/m 1557
Internal PT 109.8 320 Internal PT 49.1 319 Internal PT 202
External PT 36.8 External PT 36.3 316 External PT 119.1
Transverse PT Transverse PT 24.9 249 Transverse PT 9.2 92
Reinforcing Steel 269 0.72 90 kg/m 1075 280 Reinforcing Steel 231 0.62 90 kg/m 926 170 Reinforcing Steel 219 0.63* 120 kg/m 876 250
Total 5090 1330 1.00 Total 5010 1310 0.98 Total 4550 1285 0.97
* Relative factors are multiplied by 1.078 to account for the bridges shorter total length.