Ref No : CHN/PO( ]/r'i@

UNIT NO : 4
4fii f_
ITPS: GSTPS Unit Canar:ifrr.2,l tl ltr,rr
1. *HO Code:
Uate and Time 02t08t2015 No. of days from last sync-
csTPS U4 T-06/ 2015_16
21:56 22 Days

Last Overhaul (COH) synchronisation Date No of Days Years

12t08t2013 since last 720 Since 1.97
OH last OH
\rperaung conottlons at the
time of Event :-
Load MW Goal Cyctes lnEGd Oil Support
186 5 mills in service I
3. Natureof Event,@ yn ,n due to falling of clinker
Nit

4. Nam . s lJrvfE! trn wntcn uuB opened

First up : Furnace pressure very very high
Main Protection: Boiler trip, Turbine trif
GCB Opened on : Low fonruard power Relay
86 GT
sA)o
sound orra,ins crinkerwas noticed b"i#;;; ;;#i[[[i!:fX?ffi[TJ::
"t pressure. Set tripped
-l [[::Tffi"TT:;]m
furnace on furnace pressure very hish.
ffiHr::".Hi"JnrffiHtin
Rope way : 2800 , SCCL : 1800, WCL : 1 100
Bunkered Coal on 02-OB-2015:
Road : 1200 , SCCL :4400, MCC : 500, DRCC
Bunkered CoalAnalysis:
: 600, Etecon : 300 I

UM ta-17 1A-49
FC E2 27.25
TM 71-.75 IA IP
Ash rf3-EA lLlJ7
ccv r#15 3tIL5

5 B) Remer,"
switches checked found ok. Boirer righted up at 23:00 rre switches and transmitteilinEs flushEl
Hrs and synchronis ed at 2:45 on 03/08/2015

6, Root Cau-se Anrlrrcic .- rE vrrrsvv

,,r ovvlturrur dtru tlansmmer lound oK. set tripped due furnace pressure
high due to tarring oi jli;[";. ver]

7. Prev r YYvuvetvu rertvrr' rEtrlt, ;' Inlernal lnspection of furnace during short$u-iaown,
scrapping of heavy clinkers. anc

S. Preve r 9t tIt,
\Evrry

h
s. errrudr
6:--:t
-
evenf occurrgo last tlme:-Unit u#4-210 MW Time: B:30 Date 0910612014
tripped due on "Furnace pressure very very
high" due to falling of heavy clinker. (Clinker
formation)
vA. r mp leme ntatio n Status of Lon g f e rmlstrortTermEEt res stated at Sr No 9:- (LongTermJfp-ji
10. Boiler lighted up Time- 23:00 Hrs Date- 0210812015
11. T-A Set Synchronised Iime - 02:45 Hrs Date- 03/08/2015
12. Remark :- Nil

[\,
chiert[#k,o**,
CSTPYrchandrapur.

13. Recommendations of Works Section:

1. ProcuremenUReplacement Plan :

2. Operational Error:

3. Delay in Maintenance:

4. Delay in bringing back the Unit:

5. Training of Staff:

6. Whether remedial action is completed satisfactory & point is closed :

CE/DyCE(Works)
*HO Code will be given by Works Section.
UNIT NO # 4 Nature of tripping : Set tripped on furnace pressure very High, Due to
falling of heavy clinker.

Date & Time of 02/08/2015 21:56

trip
Hot start: HPT -- Top/ 435 / 414
HPT lower casing Temperature >350 o C Bottom
Turbine Casing Temp at Start up ( Deg C) IPT -- Top/ 402 302
Bottom

Activity Date & Time Time taken Benchmark Reason for

from Boiler time In deviation
lightup in hh:mm
hh:mm
Boiler lightup 02/08/2075 23:00

PRDS Charging

FO Changeover

Fire Killing

Header Blow
Down
Completion
Boiler Relight UP

Vacuum Pulling 0:30 Vacuume was not

completion killed

Rolling 03l0B/2015 2:35 3:35 2:70 Activites delayed

by 1:25 min due
to IPT Differential
Synchronisation 03/08/2075 2:45 3:45 2:20 not within limit .
It was <2.5 mm

Oil Support 03lOB/2015 3:45 4:45

withdrawn at
Oil Cons (LDO / LDO 7 KL
FO) tilr oil FO 38 KL (LVFO)
withdrawn
Full Load/Max 03/08/2015 9:00 10:00 180
Load (MW)
achieved at
Problems Faced IPT Differential not within limit. It was <2.5 mm Rotor heating applied.
During Start UP