Fiat Group COPPER UNIPOLAR CABLES WITH

Automobiles INSULATION FOR CLASS T2 91107/18

(105C)
normazione Lead free Page: 1/12
Date: 01/21/2008

---
SUPERVISING Dept. : E.D. -- A.C. Elettrico Elettronica

TPE
MANAGING Dept. : E.D. -- A.C. Elettrico Elettronica

Code
PURPOSE

A
To define the dimensional, electric and service characteristics of the parts here described, used on vehicle
electrical system low voltage circuit.

Ch.
NOTE : Components made in compliance with Standard 2000/53/EC.

2
Dimensions of sections marked with:
-- : comply with Std. DIN 72551--6 (Type A);

Edition
-- F comply with DIN 72551--6 (Type B);
-- Y comply with ISO 6722 (Thin wall);
-- - comply with ISO 6722 (Thick wall).

This Standard was developed regardless of whether patents may or may not be involved

Change Date Description

= 11/09/05 Edition 1 -- New. (FD)

A 05/05/06 Color combination added . (FD)

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
B 05/31/06 Approved Suppliers added . 3 changed . (FD)
C 09/12/06 Cablena and Nexans Maroc Suppliers : new sections added . (FD)
D 11/14/06 Color combination Suzhou Draka Cable and Leoni (Polonia) approved supplier added. THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
(FD)
E 01/18/07 Color combination added. (FD)

= 05/07/07 Edition 2 -- Color combination and Nursan Turkey Supplier added. COFICAB
CONFIDENTIAL

(Portugal and Tunisia) Suppliers : new section added . (FD)

A 01/21/08 Colors combinations, COFICAB (Eastern Europe) and LEONI (China) Supplier with
relative marking and KBE (Tunisia) Supplier added. LEONI (Polonia) Suppliers : new
section added . (FD)

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

APPROVED SUPPLIERS CODE

(see Std. 07610)
see page 2

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91107/18 Change

Approved Suppliers

Supplier Approved for sections:

A223 0.35---0.5---0.75---1---1.5---2---2.5---4---6

B887 0.5---0.75---1---1.5---2.5---4---6
suggested by supplier
CABLENA DELPHI
0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---30

Morocco 0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10
COFICAB Portugal 0.35---0.5---0.75---1---1.5---2---2.5---4
0.35 0.5 0.75 1 1.5 2 2.5 4
Tunisia 6---8---10---16---25---30---35

0.35---0.5---0.75---1---1.5---2.5---4
COFICAB Eastern Europe
6---8---10---16---25---35
suggested by supplier
CABELAUTO SEWS CABIND
0.35---0.5---0.75---1---1.5---2---2.5---4---6

DELPHI POLAND 0.35---0.5---0.75---1---1.5---2.5---4---6

DELPHI AUSTRIA 0.35---0.5---0.75---1---1.5---2---2.5---4---6

ICC 0.35---0.5---0.75---1---1.5---2---2.5---4---6

KBE Tunisia 0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16

Chna 0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16
0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---25
Germany
---30---35---50
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE

LEONI
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---25
Polonia
---30---35
Turkey 0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

MANEX 0.35---0.5---0.75---1---1.5---2---2.5---6
0.35---0.5---0.75---1---1.5---2---2.5---4---6
NEXANS MAROC 8---10---15---16---35---50---70
0,35---0,5---0,75---1---1,5---2---2,5---4---6---8---10---16---25
NURSAN Turkey
---30---35---50---70
CONFIDENTIAL

SUZHOU
China 0.35---0.5---0.75---1---1.5---2.5---4---6
DRAKA CABLE

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Fiat Group Automobiles Change
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Dimensions in mm
Synthetic--resin insulating sheath

s
D

d
Copper wire
Designation Example:
1/08880/93 -- Tab. 91107/18 -- Cable CU 1 PR -- Color ........
mm2 section 0.35 : 0.5 F 0.75 F 1F 1.5 F 2 2.5 F 4F
Wire
CU 0.35 PR CU 0.5 PR CU 0.75 PR CU 1 PR CU 1.5 PR CU 2 PR CU 2.5 PR CU 4 PR
designation
Standardized
part
08877 08878 088879 08880 08881 08882 08883 08884

Max. continuous
current (A)
3.5 6 9 11 14 16 20 28

of min. --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 0.25 --- --- --- --- --- ---
single
wires max. 0.26 0.21 0.21 0.21 0.26 0.30 0.26 0.31
d max. 0.80 1.0 1.2 1.35 1.7 1.9 2.2 2.75
s min. 0.2 0.22 0.24 0.3 0.28 0.32
+0 +0
D max. 1.3 --0.1 1.6 +0
--0.2 1.9
+0
--0.2 2.1 +0
--0.2 2.4 --0.2 2.6 3.0
+0
--0.3 3.7 +0
--0.3

Max. resistance
52 37.1 24.7 18.5 12.7 9.42 7.6 4.7
at 20 C (m/m)
Mass (g/m) 4.5 6.6 9 11 16 22 26 42
Stranding pitch 70 100

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
mm2 section 6F 8 10 Y 15 16 Y 25 Y 30 35 -

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

Wire
CU 6 PR CU 8 PR CU 10 PR CU 15 PR CU 16 PR CU 25 PR CU 30 PR CU 35 PR
designation
Standardized
08885 08886 08887 08888 08889 08890 08891 08892
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
part
Max. continuous
current (A)
37 48 53 67 75 100 110 125

of min. --- --- --- 0.25 --- --- --- 0.25 --- --- --- --- --- --- 0.25 --- --- ---
single
wires max. 0.31 0.32 0.41 0.32 0.41 0.41 0.41 0.41
CONFIDENTIAL

d max. 3.3 3.8 4.5 5.4 6.3 7.8 8.2 9

s min. 0.32 0.4 0.48 0.70 0.52 0.52 1.04 1.04

D max. 4.3 +0
--0.3 5.5 6 7.0 7.9 9.4 11 11.6

Max. resistance
at 20 C 3.1 2.26 1.82 1.33 1.16 0.74 0.64 0.53
(m/m)J

Mass (g/m) 61 105.7 123 176.34 204 290 374.68 370

Stranding pitch 100 120

(follows)

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91107/18 Change

mm2 section 50 - 70 -
Wire
CU 50 PR CU 70 PR
designation

Standardized part 08893 08894

Max. continuous
current (A)
160 200

of
min. --- --- --- --- --- ---
single wires max. 0.41 0.41
d max. 10.5 12.5
s min. 1.2 1.2
D max. 13.5 15.5
Max. resistance
0.37 0.26
at 20 C (m/m)J
Mass (g/m) 542 766
Stranding pitch 120 120

Cables on this table shall be used on vehicle electrical system low voltage circuit, up to
300 V dc and to 220 V ac, for absolute temperatures (environment + overtemperature set
by current passage) ranging from --40 to 105 C .
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

============
Notes:
See: Tab. 91227 -- Heat-- resistant, insulating tubes type 105 made of synthetic resin
Tab. 91229 -- Thermoshrinkable sheaths for electric components protection
Tab. 91230 -- Insulating rings for wires passage
P.S. 9.91192 -- Low--voltage cables assies
CONFIDENTIAL

Std. S.90176 -- Complete cable bunch

J The electric resistance reported on table is theoretical. The max. actual resistance can be higher than the
theoretical one up to 4%, due to the wire stranding.

OPERATION CLASS 3 TEMPORARY TO BE QUALIFIED

ITEM Wire Insulator
Symbol Electrolytic copper Thermoplastic synthetic resin
MATERIAL
Class --- Table --- ---
PROCUREMENT SPECIFICATION 9.91107
WIRE COATING Standardized Part
None 1/XXXXX/93

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Fiat Group Automobiles Change
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1
WIRE
Plait of electrolytic copper, annealed, untinned wires. Tinning can be authorized in particular uses only;
in such case it shall be even and bright.

1.1
Electric resistivity at 20 C 1.8 mcm for wires whose dia. is 0.25
1.78 mcm for wires whose dia. is >0.25

1.2
Crack load : 22 to 30 daN/mm2

1.3
Elementary wires elongation 15% for diameters from 0.19 to 0.25
20% for diameters >0.25

2
INSULATOR
It is made of thermoplastic synthetic resin, producing an even sheath with one or more layers, totally
welded each other.

2.1
Insulator color : if cables shall be distinguished according to colors, any color or combination of colors
reported on table (from page 7 to12) can be used.
Concerning combination of colors, scorings shall comply with the following
paragraphs.

2.1.1
Solution concerning cables with 0.5 mm2 section

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
Each color strip shall cover 7% of the surface at least and both shall cover 35% of the surface at most.

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

Two longitudinal scorings

THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

D

180 Base color

CONFIDENTIAL

2.1.2
Solution concerning cables with <0.5 mm2 section
The color strip (two longitudinal color strips are allowed, upon approval) shall cover 10% of the surface
at least and 35% at most.

One longitudinal scoring

D

Base color

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91107/18 Change

3
MARKING
Cables here described shall bear any information needed to identify the Supplier, (alphanumeric code as
per Std. 07610 or, as an alternative, the relevant name/trademark) clearly and indelibly marked,
immediately followed by the writing: T2--105 (D) which is the pertinent thermal class.
Writing pitch shall be 200 mm.

D COFICAB supplier, for identification, uses the following marking: :

--- COF PT (Portugal production)
--- COF TN (Tunisia production)
--- COF MA (Morocco production)
--- COF EE (Eastern Europe production)

D LEONI supplier, for identification, uses the following marking: :

--- LEONI T2 105 (Germany production)
--- LEONI G T2 105 (China production)
--- LEONI P T2 105 (Poland production)
--- LEONI U T2 105 (Turkey production)

4
TEST
Cables shall be tested as per P.S. 9.91107.
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

CONFIDENTIAL

PUBLISHED BY SATIZ --- NORMAZIONE

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Fiat Group Automobiles Change
91107/18

SECTION (mm2)
0.35 0.5 0.75 1 1.5 2 2.5 4 6
ORANGE RAL 2003* z z z z z z
WHITE RAL 1013* z z z z z z z z
BLUE RAL 5015* z z z z z z
YELLOW RAL 1021* z z z z z z
GREY RAL 7000* z z z z z z
BROWN RAL 8003* z z z z z z z
BLACK RAL 9005* z z z z z z z z z
RED RAL 3000* z z z z z z z
GREEN RAL 6018* z z z z z
VIOLET RAL 4005* z z z z z
white z z z z z
blue z z z z
yellow
I
N gray z
S ORANGE brown
with scoring
U black z z z z z
L
A red
T green z z
O violet
R
orange z z
C blue z z z
O yellow z z z
L
O gray z
R WHITE brown z
with scoring
S

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
black z z z z z

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

red z z z z
green z z z z
violet z z z
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
orange z z z
white z z z z
yellow z z z
gray z
CONFIDENTIAL

BLUE brown z
with scoring
black z z z z
red z z z z z z z
green z z z z
violet z

* Color code as per DIN IEC 304

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)

PUBLISHED BY SATIZ --- NORMAZIONE

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91107/18 Change

SECTION (mm2)
0.35 0.5 0.75 1 1.5 2 2.5 4 6
orange
white
blue z z
gray z
YELLOW brown
with scoring
black z z z z z
red z z z
green z z
violet
orange
white z z z
blue z z z
I yellow z z z z z z
N GRAY brown z z
S with scoring
U black z z z z
L red z z z z
A green z z z z z
T
O violet z
R orange z z
white z z z z z
C
O blue z z
L yellow z z
O BROWN gray z z z z z z
R with scoring
S black z z z z
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE

red z
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

green z z
violet z z
orange z
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

white z
blue z z
yellow z z z
BLACK gray z
with scoring
CONFIDENTIAL

brown
red z z
green z z z
violet z z z z z z

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)

PUBLISHED BY SATIZ --- NORMAZIONE

 Page 9
Fiat Group Automobiles Change
91107/18

SECTION (mm2)
0.35 0.5 0.75 1 1.5 2 2.5 4 6
white z z z z z
blue z z z
yellow z z z z z z z
RED gray z z z
with scoring brown z z
black z z z z z z z
green z z z z z z
I violet z z z
N orange z z z z
S
U white z z z
L blue
A yellow z z
T GREEN
O gray z
with scoring
R brown z
black z z z z z
C
O red z z z z
L violet
O orange z z z z z
R
S white z z z
blue z
yellow z z
VIOLET gray z
with scoring
brown
black z z z z

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
red z

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

green z z z z z

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
CONFIDENTIAL

PUBLISHED BY SATIZ --- NORMAZIONE

 Page 10
91107/18 Change

SECTION (mm2)
8 10 15 16 25 30 35 50 70
ORANGE RAL 2003*
WHITE RAL 1013* z
BLUE RAL 5015*
YELLOW RAL 1021*
GREY RAL 7000* z
BROWN RAL 8003* z z
BLACK RAL 9005* z z z z z z z
RED RAL 3000* z z z z z z z
GREEN RAL 6018*
VIOLET RAL 4005*
white
blue
yellow
I
N gray
S ORANGE brown
with scoring
U black
L
A red
T green
O violet
R
orange
C blue
O yellow
L
O gray
R WHITE brown
with scoring
S
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE

black
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

red
green
violet
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION

orange
white
yellow
gray
CONFIDENTIAL

BLUE brown
with scoring
black
red
green
violet

* Color code as per DIN IEC 304

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)

PUBLISHED BY SATIZ --- NORMAZIONE

 Page 11
Fiat Group Automobiles Change
91107/18

SECTION (mm2)
8 10 15 16 25 30 35 50 70
orange
white
blue
gray
YELLOW brown
with scoring
black
red
green
violet
orange
white
blue
I yellow
N GRAY brown
S with scoring
U black
L red
A green
T
O violet
R orange
white
C
O blue
L yellow
O BROWN gray
R with scoring
S black

WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
red

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

green
violet
orange
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
white
blue
yellow
BLACK gray z z
with scoring
CONFIDENTIAL

brown
red
green
violet

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)

PUBLISHED BY SATIZ --- NORMAZIONE

 Page 12
91107/18 Change

SECTION (mm2)
8 10 15 16 25 30 35 50 70
white
blue
yellow

RED gray
with scoring brown
black z z
green
I violet
N orange
S
U white
L blue
A yellow
T GREEN
O gray
with scoring
R brown
black
C
O red
L violet
O orange
R
S white
blue
yellow
VIOLET gray
with scoring
brown
black
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE

red
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES

green

z Combinations envisaged in normal production (for further color pairings, an updating shall be requested for)
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
CONFIDENTIAL

PUBLISHED BY SATIZ --- NORMAZIONE