MP1000 CONE CRUSHER

DATA SHEET

Item Unit Data

Manufacturer Metso
Type Cone Crusher
Model No./Size MP1000

PERFORMANCE
Close side setting mm 8 - 38
Countershaft speed RPM 700 - 895
WK2 of Crusher kg.m2 743

GENERAL TECHNICAL DATA

Feed opening Application dependent
Weights (approx.)
Total: kg 150,494
Main frame assembly kg 46,801
Bowl assembly, bowl liner & hopper kg 33,112
Head assembly, mantle & feed plate kg 17,573
Eccentric assembly kg 8,820
Adjustment ring, clamping ring,
clamping cylinders & adjustment kg 30,990
mechanism
Countershaft assembly & sheave kg 4,113
Mantle kg 5,538 (application dependent)
Bowl liner kg 5,837 (application dependent)
Hydraulic power unit kg 1,250
Package lube system - air cooled
Dry kg 3,493
Full oil tank kg 5,126
Package lube system - water cooled
Dry kg 4,046
Full oil tank kg 5,679
Skid mounted air coolers kg 2,731
Heaviest for erection
Mainframe, adjustment ring, tramp
release system, eccentric assembly, kg 93,844
socket & countershaft assembly
Heaviest for maintenance
Bowl assembly kg 33,112 (application dependent)
Directly on 4 sole plates; concrete or
Mounting
steel foundation
MAIN FRAME

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DATA SHEET

Material of construction Grade 80-50, carbon steel casting

Diameter (at the top) mm 4,059
Base dimension mm 3,899 x 3,899
Height mm 2,305
Weight kg 42,791
Arm liners material of construction Ni-Hard cast iron
Number 3
Weight kg 218 each
Thickness mm 50
Main frame liner material of construction T1 steel
Weight kg 1,950
Side liners
Thickness mm 20

MAIN SHAFT
ASTM A668/A668M Class LH,
Material of construction
forged steel
Weight kg 4,418
Diameter X Length mm 640 X 1,910

ADJUSTMENT RING
Material of construction Cast carbon steel, grade 100-80
Weight kg 21,541
Diameter (max.) mm 4,267

CLAMP RING
Material of construction Cast ductile iron, grade 80-55-06
Weight kg 3,690
Diameter (max.) mm 6,620

BOWL
Material of construction Cast carbon steel, grade 90-60
Liner material of construction Manganese steel
Thickness mm Up to 150
Vertical range of adjustment mm 356
Weight (bowl & bowl liner) kg 32,168 (application dependent)
HEAD
Material of construction Cast carbon steel, grade 90-60
Weight kg 9,779
Diameter mm 2,286

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Feed plate material of construction Manganese steel

Weight kg 340
Mantle material of construction Manganese steel
Thickness Application dependent
Weight kg 5,538 (application dependent)
Locking bolt material of construction Cast steel
Weight kg 445
Upper head bushing material of
Aluminum bronze
construction
Weight kg 159
Diameter (outer) mm 980
Lower head bushing material of
Lead tin bronze casting
construction
Weight kg 458
Diameter (outer) mm 1,199

ECCENTRIC
Material of construction Cast gray iron, ASTM class 45C
Diameter (inner) mm 700
Diameter (outer) mm 1,000
Diameter (at flange) mm 1,470
Length mm 885
Weight kg 3,220
Eccentric bushing material of construction Lead tin bronze casting
Diameter (inner) mm 641
Diameter (outer) mm 700
Length mm 870
Weight kg 456
Eccentric sleeve material of construction 4140 steel welded steel plate
Diameter (inner) mm 950
Diameter (outer) mm 1,000
Length mm 640
Weight kg 539
Counterweight material of construction Cast steel and Lead (Pb)
Weight kg 3,605
COUNTERSHAFT
Countershaft housing material of
Cast steel, grade 70-36
construction
Weight kg 1,392
Countershaft material of construction AISI 1045 carbon steel
Length mm 2,245
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DATA SHEET

Diameter mm 200
Weight kg 550
Countershaft bushings material of
Lead tin bronze casting
construction
Bushing diameter (inner) mm 200
Bushing diameter (outer) mm 250

BEVEL GEAR / PINION GEAR

AISI 4340 forged steel / AISI 4320
Material of construction
forged steel
Design Spiral
Pitch diameter mm 1,659 / 574
Number of teeth 55 / 19
Diametrical pitch 0.842
Rockwell
Hardness 50-54 / 58-64
C
Heat treatment Induction / Carburized
Face width mm 250
Mean spiral angle Degree 25
Pressure angle Degree 20
AGMA durability rating HP 7,760
AGMA strength rating HP 8,480 / 5,640
AGMA quality 8
AGMA standard 2003-B97

HYDRAULIC SYSTEM & SETTING ADJUSTMENT SYSTEM

Crusher hydraulic system
Tank capacity liters 568
Oil flow, 60 Hz LPM 242
Oil flow, 50 Hz LPM 204
Oil pressure (max.) bar 220
Hydraulic pump Double vane
Hydraulic power unit motor, quantity 1
NEMA design 50 HP, 1800 RPM, 60 Hz
IEC design 37 kW, 1500 RPM, 50 Hz
Setting adjustment system
Operating pressure (max.) bar 220
Number of hydraulic adjustment
4
motors
Hydraulic motor manufacturer PARKER
Adjusting ring gear material of
T-1 Plate
construction

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Number of teeth 120

Thickness mm 64
Adjustment pinion gear material of
AISI 1045
construction
Number of teeth 20
Thickness mm 108
Tramp release & clearing cylinders
Quantity 16
Bore x stroke mm 279 x 250
Hydraulic oil ISO VG 32 oil
Maximum operating temperature Degree C 60
Viscosity 28.8 to 35.2 cSt @ 40 degree C
Viscosity index 140 minimum
Start-up volume (approx.) liters 625

LUBRICATION SYSTEM
Crusher lubrication system
Oil flow, 60 Hz LPM 757
Oil flow, 50 Hz LPM 631
Oil tank capacity liters 1,893
Working pressure bar 14
Cooling water (optional) LPM 288 @ 27 degree C
Heat dissipation 8,400 BTU/min (147,577 watts)
Immersion heaters Qty. 2, 4 kW each
Lubrication air-to-oil cooler (standard) Dependent on site conditions
Manufacturer Young
Model (typical) Two OCS-3100
Motor, quantity Dependent on site conditions
NEMA design 20 HP, 1200 RPM, 60 Hz
IEC design 15 kW, 1000 RPM, 50 Hz
Lubrication water-to-oil cooler (option) Dependent on site conditions
Manufacturer ITT American Standard
Model (typical) 8066
Tube material 90/10 CuNi
Net surface area, each cooler m2 13
Lubrication pump
Manufacturer Permco
Working pressure bar 14
Motor, quantity 2 total; 1 duty & 1 standby
NEMA design 30 HP, 1800 RPM, 60 Hz

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DATA SHEET

IEC design 22.5 kW, 1500 RPM, 50 Hz

Lubrication oil filter housing 2 total; 1 duty & 1 standby
Lubrication oil filters Four elements per housing
Manufacturer Nelson
Separation size micron 25
Lubrication oil specification ISO VG 150 (E.P. rated)
Maximum operating temperature Degree C 60
Viscosity 135 to 165 cSt @ 40 degree C
Viscosity index 90 minimum

POSITIVE PRESSURE DUST SYSTEM

Blower manufacturer American Fan Company
3
Air flow m /min 14.3 @ 60 Hz
Motor, quantity 1
NEMA design 3 HP, 3600 RPM, 60 Hz
IEC design 2.2 kW, 3000 RPM, 50 Hz

INSTRUMENTATION Refer to instrument list

TOOLS SUPPLIED Refer to tools list

PAINT
Type Water base
Color Metso Minerals beige

SHIPPING INFORMATION Refer to estimated shipping list

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