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Legend SITE TEST REPORT DATE : 3/08/2017
CSD
Contractor PACOST INTL
HV LV
TAPPING VOLTAGE CURRENT(A) VOLTAGE CURRENT(A)
POSIION V V
20MVA 20MVA
1 34888 330.98
2 34416 335.52
3 33944 340.18
4 33472 344.97
5 33000 349.91
6 32528 354.98 13800 836.74
7 32056 360.21
8 31584 365.69
9 31112 371.14
10 30640 376.85
11 30169 382.75
12 29697 388.83
DATE :
INSULATION LEVEL
1 H.V LINE TERMINAL L1/AC KV 170/70
2 H.V NEUTRAL TERMINAL L1/AC KV 170/38
3 L.V LINE TERMINAL L1/AC KV 95/38
4 L.V NEUTRAL TERMINAL L1/AC KV 95/38
DATE :
ELECTRICAL TESTS:
ITEM DESCRIPTION DONE REMARKS
1. Core insulation resistance test. OK
2. Winding insulation resistance test and Polarization Index test at 5 kV DC. OK
3. Winding resistance test (all taps). OK
4. Excitation current measurements test at 10 KV. OK
5. Insulation power factor and bushing test at 10 kV AC. OK
6. Vector relationship test. OK
Winding temperature device test by heating the sensor in oil bath . Also check OK
7.
by current injection. Setting as per approved drawing to be applied and tested.
Oil temperature device to be calibrated by heating in oil bath. Setting as per OK
8.
approved drawing to be applied and tested.
9. Percentage Impedance test (at Low, Normal and High taps.) OK
10. Turns Ratio Test.(all taps). OK
11. Magnetic Balance Test. (at Low, Normal and High taps.) OK
On load tapchanger tests : OK
a. Check current and voltage ratings of Tap changer motor.
b. Raise/Lower control (Local remote) and indication , and perform
adjustment as required.
c. End of tap travel control.
d. End of winding travel control (both ends).
e. AVR setting of bandwidth, mid point, time delay , etc., and adjust as per
approved setting.
12.
f. Master/ Slave check out of step blocking alarm.
g. Master/ Slave control check either transformer as master.
h. Parallel operation Disturbed check alarm.
i. Check that the windings are not open circuited during tap changing.
This should be done during the winding resistance test.
13. Cooling System Check. OK
Check for current and voltage ratings of all motors for tap changer and fans OK
14. match to SEC standard supply. Check that MCBs for protection are set at proper
overload settings.
DATE :
DATE :
Oil Temp : 25 C
Amb. Temp : 25 C
2N
2W 2V
1N
1W 1V
DATE :
DATE :
METHOD:
1. Connect the current injection source on the heater element of winding temperature.
2. Note the initial temperature of winding temperature indicator before any injection.
3. Inject the full load current (secondary value) in the heater element of winding temperature indicator.
4. Keep on injecting the full load current for 40 minutes and observe the increase in temperature at regular intervals (5
minutes).
5. Note the value of temperature after 40 minutes.
6. Calculate the temperature increment by subtracting the initial temperature value from the 40 minute reading.
7. Compare this temperature increment value from the manufacturer data.
DIAGRAM:
Built in Variable Resistor
Current Injection
Source
Heater Element
DATE :
CT RATIO:
CT RATIO:
WTI L.V
HEATER TEST
Full Load Secondary Current, I1=2 A
INJECTED FULL LOAD CURRENT 2 Amp
Heater Current, I2 = 2 A
INITIAL TEMPRETURE READING 25 c
I2 / I1 = 900/ 2A
STEADY TEMP. AFTER 40 MINS 50 c
TEMPERATURE INCREMENT 22 c
B. CALIBRATION OF SENSORS BY HEATING TYPE OF TEMPRATURE GAUGE: AKM-35
Instrument : Drywell
Make : Fuke
Model No : 9140
Calibration Date : 05-09-2015
Calibration Due Date : 04-09-2016
S. No. : B39281
Each sensor will be heated in the heating calibrator and compare and recorded with the instrument reading.
REF. TEMP. C
WTI H2
WTI X2
DATE :
FUNCTIONAL TEST
OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan OK
WTI(HV) Alarm OK
Tripping OK
OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan OK
WTI(LV) Alarm OK
Tripping OK
DATE :
Instrument : Drywell
Make : Fluke
Model No : 9140
Calibration Date : 05-09-2015
Calibration Due Date : 04-09-2016
S. No. : B39281
Each sensor will be heated in the heating calibrator and compare and recorded with the instrument reading.
REF. TEMP. C
OTI
FUNCTIONAL TEST
OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Start Air Fan OK
OTI Alarm OK
Tripping OK
Criteria : Pickup value shall be within 1%
Current ( A ) Direction of
Fan No. Serial no Time to Trip with 1 Phase remove out
Starting Running (Amp/Sec) Rotation
1 W0281490/023 OK
2 W0281490/016 OK
3 W0281490/020 OK
4 W0281490/022 OK
5 W0281490/015 OK
Over Load Current setting: 1A Total Current (All Fans Operating) : 6.1 A
DATE :
12
DATE :
DATE :
TAP NO: 01
ENERGIZED
HV 1U-1N 1V-1N 1W-1N 2U-2N 2V-2N 2W-2N
TERMINALS
1U-1N
1V-1N
1W-1N
ENERGIZED
HV 1U-1N 1V-1N 1W-1N 2U-2N 2V-2N 2W-2N
TERMINALS
1U-1N
1V-1N
1W-1N
TAP NO: 17
ENERGIZED
HV 1U-1N 1V-1N 1W-1N 2U-2N 2V-2N 2W-2N
TERMINALS
1U-1N
1V-1N
1W-1N
DATE :
Alarm Low
1.Oil Level Indicator for Tap changer ( +F65 ) X1-10,11 OK
MAN-MR
TYPE:MTO-ST160G/2C0 High Trip
SERIAL NO:1504257 X1-12,13 OK
Alarm Low
2. Oil Level Indicator for Transformer (+F64) X1-6,7 OK
MAN- MR
TYPE-MTO-ST160G/2C0 High Trip
SERIAL NO:150454 X1-8,9 OK
DATE :
Alarm
9 WTI (LV) ( F72 ) X1-16,17 OK
MAN - MR
CODE MT-ST/60SK/TT/4/10M Trip
SERIAL NO.1504251 OK
X2-13,14
Alarm
10.OTI(HV) (F73 ) X1-18,19 OK
MAN MR
CODE: MT-ST/60SK/TT/4/10M Trip
SERIAL NO.1504248 X2-15,16 OK
HV WINDINGS
LV WINDINGS
DATE :
DATE :
DATE :