TCVN tIu chun quc gia

TCVN 8986-1:2011
ISO 15609-1:2004
Xut bn ln 1

C TNH K THUT V S CHP NHN

CC QUY TRNH HN KIM LOI
C TNH K THUT CA QUY TRNH HN
PHN 1: HN H QUANG
Specification and qualification of welding procedures for metallic materials
Welding procedure specification
Part 1: Arc welding

H ni 2011
TCVN 8986 -1:2011

2
 TCVN 8986-1:2011

Li ni u

TCVN 8986-1:2011 thay th cho TCVN 6834-2:2001 (ISO 9956-2:1995).

TCVN 8986-1:2011 hon ton tng ng vi ISO 15609-1:2004, v nh chnh

k thut 1:2005.

TCVN 8986-1:2011 do Ban k thut tiu chun quc gia TCVN /TC44 Qu trnh
hn bin son, Tng cc Tiu chun o lng Cht lng ngh, B Khoa hc
v Cng ngh cng b.

3
TCVN 8986 -1:2011

4
Tiu chun QUC GIA tcvn 8986-1:2011

c tnh k thut v s chp nhn cc quy trnh hn kim loi

c tnh k thut ca quy trnh hn
Phn 1: Hn h quang
Specification and qualification of welding procedures for metallic materials Welding
procedure specification
Part 1: Arc welding

1 Phm vi p dng

Tiu chun ny qui nh cc yu cu i vi ni dung c tnh k thut ca qui trnh hn cho cc

qu trnh hn h quang.

Tiu chun ny l mt tiu chun trong cc tiu chun m ni dung chi tit ca cc tiu chun
ny c cho trong TCVN 8985:2011 (ISO15607:2003 ), Ph lc A.

Cc thng s c lit k trong tiu chun ny l cc thng s c nh hng n cht lng ca

mi hn.

2 Ti liu vin dn

Cc ti liu vin dn sau l cn thit cho vic p dng tiu chun ny. i vi cc ti liu vin dn ghi
nm cng b th p dng bn c nu. i vi cc ti liu vin dn khng ghi nm cng b th p
dng phin bn mi nht, bao gm c cc sa i (nu c).

TCVN 8524:2010 (ISO 4063:1998), Hn v cc qu trnh lin quan Danh mc cc qu trnh v k

hiu s tng ng.

TCVN 8985 (ISO 15607 Cor 1 :2005), c tnh k thut v s chp nhn cc qui trnh hn kim loi
Qui tc chung.

TCVN 6364 (ISO 6947) Hn v cc qu trnh lin quan V tr hn.

ISO 13916, Welding - Guidance for the measurement of preheating temperature, interpass

5
TCVN 8986-1:2011

temperature and preheat maintenance temperature (Hn Hng dn v o nhit nung nng trc,
nhit gia cc lp hn v nhit duy tr nung nng trc).

ISO 15608, Welding - Guidelines for a metallic materials grouping system (Hn Hng dn v h
thng nhm vt liu kim loi).

ISO 14175, Welding consumables Shielding gases for arc welding and cutting (Vt liu hn Cc
kh bo v dng cho hn v ct h quang).

ISO 6848, Tungsten electrodes for inert gas shielded arc welding and for plasma cutting and welding
codification (in cc vonfram dng cho hn h quang trong mi trng bo v ca kh tr v cho ct
plasma v m ha i vi hn).

3 Thut ng v nh ngha

Tiu chun ny p dng cc thut ng v nh ngha trong TCVN 8985 (ISO 15607).

4 Ni dung k thut ca c tnh k thut ca qui trnh hn (WPS)

4.1 Qui nh chung

c tnh k thut ca qui trnh hn s b / c tnh k thut ca qui trnh hn (pWPS/WPS) phi cung
cp tt c cc thng tin cn thit c yu cu to ra mt mi hn. Thng tin yu cu trong
pWPS/WPS c cho trong 4.2 n 4.5.

CH THCH: i vi mt s ng dng, c th cn phi b sung hoc gim bt cc danh mc c lit k.

c tnh k thut ca qui trnh hn bao hm mt phm vi cc chiu dy vt liu cng nh mt phm vi
cc vt liu c bn v c cc vt liu hn. Mt s nh sn xut a chung vic chun b thm cc
hng dn cng vic cho mi cng vic ring nh l mt phn ca k hoch sn xut chi tit.

Cc phm vi v dung sai theo tiu chun c lin quan ca lot tiu chun (xem TCVN 8985
(ISO 15607) v theo kinh nghim ca nh sn xut phi c qui nh nu thch hp.

V d v mt mu ca WPS c gii thiu trong Ph lc A.

4.2 Lin quan n nh sn xut

Nhn bit nh sn xut;

Nhn bit c tnh k thut ca qui trnh hn (WPS);

Tham chiu h s (bin bn) chp nhn qui trnh hn (WPQR) hoc cc ti liu khc theo yu cu
(xemTCVN 8985:2011 (ISO 15607:2003), Ph lc C).

4.3 Lin quan n vt liu c bn

4.3.1 Loi vt liu c bn

6
 K hiu ca vt liu v tiu chun vin dn;

S hiu ca nhm nh cho trong ISO15608.

c tnh k thut ca qui trnh hn (WPS) c th bao hm mt nhm vt liu.

4.3.2 Cc kch thc ca vt liu

Cc phm vi chiu dy ca mi hn;

Cc phm vi ng knh ngoi i vi ng.

4.4 Vn chung cho tt c cc qui trnh hn

4.4.1 Qu trnh hn

Qu trnh hn c s dng ph hp vi TCVN 8524 (ISO 4063)

4.4.2 Thit k lin kt hn

Bn v phc thit k/hnh dng mi ni cho hn v cc kch thc hoc vin dn cc tiu chun
cung cp thng tin ny;

Trnh t hnh trnh ca mi hn c cho trn bn v phc tho nu l cn thit i vi cc tnh

cht ca mi hn.

4.4.3 V tr hn

Cc v tr hn p dng ph hp vi TCVN 6364 (ISO 6947)

4.4.4 Chun b lin kt hn

Cc phng php chun b mi ni cho hn, lm sch, ty du m, bao gm cc phng php

c s dng;

G t, g v hn nh.

4.4.5 K thut hn

Hn c dao ng ngang ca in cc hn nu p dng:

a) i vi hn tay, chiu rng ln nht ca ng hn ;

b) i vi hn c kh ha v t ng ha, bin dao ng ngang ln nht, tn s v thi gian

dng ca dao ng

Gc ca m hn, in cc v/hoc dy hn.

4.4.6 Di mt sau mi hn

Phng php c s dng.

Chiu su v hnh dng.

7
TCVN 8986-1:2011

4.4.7 m lt

Phng php v kiu m lt, vt liu v kch thc m lt.

i vi m lt dng kh, loi kh ph hp vi ISO 14175.

4.4.8 Vt liu hn

K hiu, nhn hiu (nh sn xut v tn thng mi).

Kch thc (c).

X l (sy kh, ngoi khng kh, sy li v.v ).

4.4.9 Cc thng s in

Loi dng in (xoay chiu (AC) hoc mt chiu (DC) v cc tnh .

Cc chi tit v hn xung (chnh t my, la chn chng trnh) nu p dng.

Phm vi dng in.

4.4.10 Hn c kh ha v t ng ha

Phm vi tc di chuyn.

Phm vi tc cp dy/bng.

Nu thit b khng cho php kim tra mt trong hai thng s th phi thay th bng vic qui nh chnh
t my. Sau phm vi p dng i vi WPS phi c gii hn cho kiu thit b c th. Yu cu ny
p dng cho 4.4.9 v 4.4.10.

4.4.11 Nhit nung nng trc

Nhit nh nht c tc ng ti lc bt u hn v trong qu trnh hn .

Nu nung nng trc, khng c yu cu i vi nhit thp nht ca chi tit gia cng trc khi
hn.

4.4.12 Nhit gia cc lp hn

Nhit ln nht v nu cn thit l nhit nh nht gia cc lp hn.

4.4.13 Nhit nung nng trc c duy tr

Nhit nh nht trong vng lin kt hn phi c duy tr nu qu trnh hn b gin on.

Xem ISO 13916 v p dng 4.4.11, 4.4.12 v 4.4.13.

4.4.14 Nung nng sau khi hn gii phng hydro

Phm vi nhit .

8
 TCVN 8986-1:2011

Thi gian gi nhit nh nht.

4.4.15 X l nhit sau hn

Thi gian ti thiu v phm vi nhit cho x l nhit sau hn hoc ha gi phi c qui nh hoc
phi c vin dn cc tiu chun khc c qui nh thng tin ny.

4.4.16 Kh bo v

K hiu ph hp vi ISO 14715 v khi thch hp, thnh phn ca kh, nh sn xut v nhn hiu.

4.4.17 Cp nhit vo

Phm vi cp nhit vo (nu c qui nh).

4.5 Vn ring cho mt nhm cc qui trnh hn

4.5.1 Qu trnh 111 (Hn h quang tay in cc nng chy)

i vi qu trnh 111, khong chy lch tm ca in cc b tiu hao hoc do tc di chuyn.

4.5.2 Qu trnh 12 (Hn h quang di lp thuc hn)

i vi cc h thng hn c nhiu dy in cc, s lng v cu hnh ca cc dy in cc v cc

tnh.

Khong cch ng tip xc/chi tit gia cng: Khong cc t u tip xc ca m hn ti b mt ca

chi tit gia cng.

Thuc hn: K hiu, nh sn xut v tn thng mi.

Vt liu in y b sung.

Phm vi (di) in p h quang.

4.5.3 Qu trnh 13 (Hn h quang in cc nng chy trong mi trng kh bo v)

Lu lng kh bo v v ng knh m hn.

S lng dy in cc.

Kim loi in y b sung.

Khong cch t u tip xc/ng tip xc ti b mt ca chi tit gia cng.

Phm vi (di) in p h quang.

Ch dch chuyn kim loi hn.

4.5.4 Qu trnh 14 (Hn h quang trong mi trng kh bo v vi in cc khng nng chy)

in cc vonfram: ng knh v m ha ph hp vi ISO 6848.

Lu lng kh bo v v ng knh m hn.

9
TCVN 8986-1:2011

Kim loi in y b sung.

4.5.5 Qu trnh 15 (Hn h quang plasma)

Cc thng s ca kh plasma, v d, thnh phn, ng knh m hn, lu lng.

Lu lng kh bo v v ng knh m hn.

Kiu m hn.

Khong cch ng tip xc/chi tit gia cng: khong cch t m hn n b mt ca chi tit gia cng.

10
 TCVN 8986-1:2011

Ph lc A

(Tham kho)

c tnh k thut ca qui trnh hn (WPS)

c tnh k thut ca qui trnh hn:

WPQR S/ No: Phng php chun v v lm sch:

Nh sn xut: K hiu vt liu c bn:

Ch dch chuyn kim loi: Chiu dy vt liu (mm):

Kiu mi ni v kiu mi hn: ng knh ngoi (mm):

Cc chi tit v chun b mi hn (Bn v phc)* V tr hn:

Thit k mi ni Trnh t hn

Cc chi tit ca mi hn
C kch Dng in Loi Tc Khong chy lch Nhit
thc vt in p dng cp dy tm ca in cp
ng Qu trnh
liu in A V in/cc tnh hn cc/tc vo*
hn hn
y di chuyn*

K hiu v nhn hiu ca vt liu in y:

Lm kh hoc sy c bit:

K hiu ca kh/thuc hn: bo v: Cc thng tin khc*, v d:

m lt: Dao ng ngang (chiu rng ln nht ca ng hn):

Lu lng kh bo v: Dao ng: bin , tn s, thi gian duy tr:

m lt: Cc chi tit v hn xung:

*
Nu c yu cu

11
TCVN 8986-1:2011

in cc vonfram, Loi/c Khong cch ng tip xc/chi tit gia cng:

Cc chi tit v di mt sau mi hn/m lt: Cc chi tit v hn plasma:

Nhit nung nng trc: Gc m hn:

Nhit gia cc lp hn:

Nung nng sau hn:

Nhit nung nng trc duy tr:

X l nhit sau hn v/hoc ha gi

(Thi gian, Nhit , Phng php:

Tc nung nng v lm mt*)

Nh sn xut

(tn, ch k, ngy)

*
Nu c yu cu

12
 TCVN 8986-1:2011

Ph lc B

(Qui nh)

Cc ti liu vin dn c lin quan n cc tiu chun Quc t cng vi

cc tiu chun Chu u tng ng

Tiu chun ny gn lin vi ti liu vin dn c ghi nm cng b hoc khng ghi nm cng b, cc
iu khon t cc tiu chun quc t khc. Cc ti liu vin dn ny c nu nhng ch thch hp
trong tiu chun ny v cc tiu chun quc t c lit k di y. i vi cc ti liu vin dn c
ghi nm cng b, cc sa i tip sau hoc sot xt ca bt c tiu chun no ch p dng cho tiu
chun ny khi cc sa i hoc sot xt c a vo tiu chun. i vi cc ti liu vin dn khng
ghi nm cng b thi p dng phin bn mi nht (bao gm c cc sa i).

CH THCH: Khi mt tiu chun quc t c sa i theo cc ci tin chung c ch th bng (mod) th p
dng EN/HO c lin quan.

Tiu chun
quc t Nm Tn EN Nm

ISO 14175 Welding consumables Shielding gases for arc EN 439

welding and cutting

(Vt liu hn Kh bo v cho hn v ct bng h

quang)

ISO 6848 Tungsten electrodes for inert gas shielded arc EN 26848
welding and for plasma cutting and welding
Codification

(in cc vonfram cho hn h quang trong mi

trng kh bo v l kh tr v cho ct v hn
plasma S m ha).

________________________

13