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Asa To Ors PDF
Asa To Ors PDF
2
Mechanics of
Machining
Xm
x
T X
O' Zo
Zo Xo D'
Yo C Master line for
rake surface
o
O' Ym O' o
R Xo
Yo T
C' Ym
O O'
Xm Zm
D
Y y
R
C R
T A'
B B'
T
A
Fig. 4.1 Master line for rake surface (with all rake angles: positive)
In Fig. 4.1, the rake surface, when extended along X plane, meets the tools
bottom surface (which is parallel to R) at point D i.e. D in the plan view.
Similarly when the same tool rake surface is extended along Y, it meets the
tools bottom surface at point B i.e., at B in plan view. Therefore, the straight
line obtained by joining B and D is nothing but the line of intersection of the
rake surface with the tools bottom surface which is also parallel to R. Hence,
if the rake surface is extended in any direction, its meeting point with the tools
bottom plane must be situated on the line of intersection, i.e., BD. Thus the
points C and A (in Fig. 4.1) obtained by extending the rake surface along o
and C respectively upto the tools bottom surface, will be situated on that line
of intersection, BD.
This line of intersection, BD between the rake surface and a plane parallel to
R is called the Master line of the rake surface.
OD = TcotX
OB = TcotY
OC = Tcoto
OA = Tcot
Ym
Yo
Xo
Masterline of
Rake surface
Xm
G O F D
]
C
M OD = cotx
OB = coty for
B OC = coto T=unity
OA = cot
(ORS) (ASA)
sin cos
where, is the transformation matrix.
cos sin
The conversion equations 4.4 and 4.5 can also be proved directly from the
diagram in Fig. 4.2
Hints
To prove equation 4.4, proceed by taking (from Fig. 4.2)
OAD = OAC + OCD,
[involving the concerned angles o, and x i.e., OC, OA and OD]
And to prove Equation 4.5, proceed by taking
OAC = OAB + OBC
[involving the concerned angles o, and y i.e., OC, OA and OB]
In Fig. 4.2,
OBD = OB.OD = BD.OM
or, OB.OD = OB 2 + OD 2 . OM
Dividing both sides by OB.OD.OM
1 1 1
= 2
+
OM OD OB 2
or tan m = tan 2 x + tan 2 y (4.7)
Again from OBD
OB
tan =
OD
tan x
or = tan
(4.8)
tan y
Similarly from the diagram in Fig. 4.2, and taking OAC, one can prove
tan m = tan 2 o + tan 2 (4.9)
tan
= tan (4.10)
tan o
ML of auxiliary flank
ML of principal flank
Zm x
x T
x
Zo
D' Xo
Zo Yo
T
o
o
Ym Yo o
C'
Xo Yo
y
O
ML for
Xm Zo
D principal
C
B
flank
B' y
A' y
R
A T
Ym
Yo
Xo
Master line for principal flank
D
Xm O
C
M
B
]
OD = tanx
OB = tany
OC = tano for
OA = cot T=unity
A
The magnitude and direction of minimum clearance of a single point tool may
be evaluated from the line segment OM taken normal to the Master line (Fig.
4.5) as OM = tanm
The values of m and the orientation angle, (Fig. 4.5) of the principal flank
are useful for conveniently grinding the principal flank surface to sharpen the
principal cutting edge.
Proceeding in the same way and using Fig. 4.5, the following expressions
could be developed to evaluate the values of m and
o From tool geometry specified in ASA system
cot m = cot 2 x + cot 2 y (4.16)
cot x
and = tan 1
(4.17)
cot y
, o, o, o, 1, , r (mm) ORS
, n, n, n, 1, , r (mm) NRS
The two methods are almost same, the only difference lies in the fact that
o, o and o of ORS are replaced by n, n and n in NRS.
The corresponding rake and clearance angles of ORS and NRS are related
as ,
tann = tanocos (4.22)
cotn = cotocos (4.23)
and cotn'= coto'cos' (4.24)
The equation 4.22 can be easily proved with the help of Fig. 4.6.
Zo
n Zn Yn
Yo o
Xo, Xn
A
B
n A
n C
A
o
c
C
B
Fig. 4.6 Relation between normal rake (n) and orthogonal rake (o)
The equation (4.23) relating n and o can be easily established with the help
of Fig. 4.7.
Yo
o
A
A'
B
C o
o Zo
o A
A' n Yn
n C
R
Zn
A n
B
Zo
C
C
Zn
Some typical configurations of the Master line for rake surface and the
corresponding geometrical significance are indicated in Fig. 4.8.
O ML for ML parallel to C
x = positive
D y = positive
(a) o = positive
C =0
m = o
A at infinity
ML
O for ML parallel to Y
x = positive
D y = 0
o = positive
C (b)
= negative
m = x
B at infinity
C B A ML
for ML parallel to X
O x = 0
y = negative
(c) o = negative
= negative
m = y
From the equations correlating the cutting tool angles, the following critical
observations are made:
When = 90o; x = o for X = o
When = 0 ; n = o
n = o
o
When =0 and = 90 ; n=o=x pure orthogonal cutting
(N=o=X)
Exercise 4
A. Quiz test
2. If the approach angle of a turning tool be 30o, the value of its principal
cutting edge angle will be
(a) O deg.
(b) 30o deg.
(c) 60o deg.
(d) 90o deg.
B. Problem
1. Determine the values of normal rake of the turning tool whose
geometry is designated as : 10o, - 10o, 8o, 6o, 15o, 30o, 0 (inch)?
Solutions of Exercise 4
A. Quiz test
1 (a)
2 (c)
3 (b)
4 (c)
5 (d)
B. Problems
Ans. 1
tann = tanocos
where,
tano = tanxsin + tanycos
= tan(-10o)sin(90o- 30o) + tan(10o)cos(90o- 30o)
= - 0.065
So, o = - 3.7o
And tan = - tanxcos + tanysin
= - tan(-10o)cos(90o- 30o) + tan(10o)sin(90o- 30o)
= 0.2408
So, = 13.54o
Tool geometry given : 0o, - 10o, 8o, 6o, 20o, 60o, 0 (mm)
, o, o, o', 1, , r (mm)