BOF Lab

Daily Production Report

Production Date: 16/09/2015

No. of Heats Remarks

Billet Caster 16
Bloom Caster NIL
BRC 16
Top Pouring 06
Bottom Pouring 03
Recycle NIL
Loss NIL
Total 41

Hot Metals:

Total No. S P Si
Minimum .040 .14 .42
13 Maximum .057 .18 .76
>0.045 06 >0.20 >0.80
Slag:

Total No. FeO MgO Basicity

8.21
BOF SLAG Minimum 16.82 2.78
10
Maximum 20.93 13.03 3.08

Lime (all readings in %) :

Shift Kiln CaO LOI Reactivity MgO

K-1/D-2 89.6 3.5 330
A K-3/D-2 89.8 3.2 340
K-4/BELT 56.0 9.2 160 30.7

K-1 88.0 5.2 310

B K-3 87.5 5.6 300
K-4 56.4 8.9 160 31.0

CCP Back/Recycled Heats:

S. No. Cast No. Seq. Remarks

1 15107466 3/14 50T recycled d.t. cold heat (TP)
 Diversions:

S. No. Cast No. Seq. From To Reason Remarks

1 15307467 4/7 ST6(V) C25HMNA P=.048 LDL P= .040, LF= .044
2 15107464 4/6 ST6(V) C20HMNAK P=.047 LDL/LF P=.048
3 15307468 4/8 ST6(V) C20HMNAK P=.050 LDL P=.043, LF= .050
4 15107473 4/10 ST6(V) C25HMNA Si=.32 LDL Si=.14, LF=.20
5 15107482 4/1 ST6(V) C15HMNAK Mn=1.24 LDL Mn=.1.07, LF=1.21; C=.16
Special Heats :-

1 15107456 R-19 Tee 1 .51 .71 .008 .025 .16 .012

Tap: 11:51 Tee 2 .51 .71 .009 .024 .17 .013
GM 1 1.0 T Min Vac: 0.3mb/18.3 BPHT 37x2.4T

Time Remarks
GM 2 Dispatch 1563 C BPNHT 1x2.4T
Temp:
Set 1 BPHT 8x2.4T 11 4U/F Stage/Rak III/WR-05 GM 1x1.0T
e
Set 2 BPHT 8x2.4T 9 Recycled NIL
Set 3 BPHT 6x2.4T 930 2A/B

Set 4 BPHT 7x2.4T 9 Teeming: 1700/1755 Yield 88.8/94.7

BPNHT 1x2.4T H/T/F =
Set 5 BPHT 8x2.4T 910 8U/F;1 Crack 93.76%
REMARKS:
SLOW PURGING: 16:26-16:33

2 15307470 R-16 Tee 1 .32 .91 .010 .026 .23 .015

Tap: 19:27 Tee 2 .31 .90 .009 .025 .22 .014
GM 1 2.0 T Min Vac: 0.8mb/18.5 BPHT 23x3.9T

Time Remarks
GM 2 Dispatch 1575 C BPNHT 4x1.0T
Temp:
Set 1 BPHT 3x3.9T 6 LDL SWINGING Stage/Rake III/ASP GM 1x2.0T

Set 2 BPHT 4x3.9T 530 SLOW Recycle NIL

TEEMING d
Set 3 BPHT 4x3.9T 6 SLOW
TEEMING Teeming: 2245/2330
Set 4 BPHT 4x3.9T 6 1 MOULD Yiel 89.7/97.7
P/H/T/F d =
Set 5 BPHT 4x3.9T 630 91.81%
Set 6 BPHT 4x3.9T 7 Heavy
Tr.Base Lkg
Set 7 BPNHT 4x1.0T 3 M/S
Set 8 EMPTY
REMARKS:
SLOW PURGING: 21:40-21:47
APC in BP Sets- DELAYED
3 15307476 R-19 Tee 1 .51 .71 .008 .025 .16 .012
 Tap: 22:55 Tee 2 .51 .71 .009 .024 .17 .013
GM 1 4.0 T Min Vac: 0.8mb/17.6 BPHT 31x2.4T
(D/P)
Time Remarks
GM 2 Dispatch 1553 C BPNHT NIL
Temp:
Set 1 N/A NIL 8A/B as Tr. Stage/Rak I/WR-01 GM 1x4.0T
Choked e (D/P)
Set 2 BPHT 8x2.4T 12 Recycled NIL
Set 3 BPHT 7x2.4T 10 1A/B
74.4/80.9
Set 4 BPHT 8x2.4T 11 Teeming: 0210/0252 Yield =
91.96%
Set 5 BPHT 8x2.4T 11
REMARKS:
SLOW PURGING: 01:22-01:26

Casting Report:

CCP-1 CCP-2 B/C BRC

For GM(Quality)