Please Sit with your Last Time

team every class period

• Course Overview
• Introductions (at least most of them)
Design Process Overview & • Syllabus
Introduction to Design

ME EN 4000
Engineering Design I

Slides contributed by Drs. E. Bamberg & W. Provancher

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 1 ME EN 4000 – Engineering Design -2-
I – Overview & Introduction to Design 2

Reading for Next Time & Assignments Today’s Topics

• Ulrich and Eppinger Please Sit with your • Sit with your team
– Skim Chapter 1
– Read Chapter 2 team every class
• Assignments
period • Design Process Overview
– CAD Tutorial 1: Basic Part Modeling
• Due Wednesday, 9/9, in class to your team folder
– Or email to your Team TA for Full Credit • Introduction to Design
– On all assignments include – Will finish this next time if necessary
• Your Full Name
• Y
Your St
Student
d t Number
N b
• Your Project Name
• Your Team TAs Name

• Final Presentation moved to Friday,

Friday Dec.
Dec 11 8AM
8AM-5PM
5PM
• Show course calendar
• Class Password

• Next Class Topic: Project Definition and Executive Summaries

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 3 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 4
 Why study design methodology? Product Development Process

“Design is a process
not just Planning
Concept
Development
System-Level
Design
Detail
Design
Testing and
Refinement
Production
Ramp-Up

b ilding hardware”
building hard are”
- Tim Carver,
OSU student, 2000 Focus of ME4000/4010

ME4000/4010 will include design development planning,

but not Marketing and Economic Analysis
Source: Ulrich & Eppinger, Product Design & Development, 4th Edn.
Source: Ullman, D.G., The Mechanical Design Process, 3rd Edn.
ME EN 4000 – Engineering Design I – Overview & Introduction to Design 5 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 6

Concept Development Process Good vs. Bad Design

Good Design Bad Design

Mission
Statement Identify Establish Generate Select Test Set Plan
Development
Plan Meets all technical Meets only some technical
Customer Target Product Product Product Final Downstream
Needs Specifications Concepts Concept(s) Concept(s) Specifications Development requirements requirements
Perform Economic Analysis Works all the time Works initially but stops
Benchmark Competitive Products working after a short time
Build and Test Models and Prototypes
Meets all cost requirements
q Costs more than it should
Requires little or no Requires frequent
maintenance maintenance
Focus of ME4000/4010
Is safe Poses a hazard to users
Creates no ethical dilemma Raises ethical questions
S
Source: Horenstein M, Design Concepts
C For Engineers

Source: Ulrich & Eppinger,

ME EN Product Design & Development,
4000 – Engineering 4th Edn. & Introduction to Design
Design I – Overview 7 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 8
 Meets all technical requirements Works all the time

Snowboard Bindings Navigation

FR: Works under all conditions, including snow sticking to the bottom of the boot

GPS: No (dead
Strap: Yes – straps are adjustable Step-in: No – increased height will batteries, satellite
prevent clams from locking Compass + Map: Yes shutdown)

( FR = Functional Requirement ) Source: REI

Source: Burton
– Overview & Introduction to Design
ME EN 4000 – Engineering Design I 9 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 10

Meets all cost requirements Requires little or no maintenance

Writing in zero gravity Cleaning of Optics

Glasses: Lens cloth Contacts: Clean and store in

special
i l solution
l ti
NASA space pen: Development cost 1-2 m$ Russian Cosmonauts:
A Pencil

Source: Thewritersedge.com Source: Lenscrafters

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 11 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 12
 Requires little or no maintenance Is safe to use

Placing Nails Razors

Hammer Nail gun Source: Braun

Source: Stanley Source: Porter-Cable

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 13 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 14

Creates no ethical dilemma Creates no ethical dilemma

Removing Weed Power Generation

Trimmer cuts weed Weed killer kills weed Solar power plant Nuclear power plant

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 15 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 16
 Design Ingredients Types of Design
Design

Evolutionary Design
Revolutionaryy Design
g
A new product and / or
A completely novel
Skills Process Knowledge Information technology based on
product and / or
pre-existing product
technology
and/or technology
Physics
y
Chemistry
Math
Creativity Planning Standards (ISO, ANSI,
Fluid Dynamics
Spatial Visualization Concept Development DIN)
Heat Transfer
M d li
Modeling System-Level
System Level Design Catalogs
Materials
Synthesis Detail Design Data Sheets
Controls
Machining Testing and Patents
Manufacturing
Communication Refinement Competing Products
Mechanics Engineering Design
p p
Production Ramp-up ((Benchmarking)g)
E
Ergonomicsi IIndustrial
d t i l Design
D i F
Feasibility
ibilit
Statistics Looks and feel Accuracy
Electronics Perception Durability
Ergonomics Functionality
Efficiency

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 17 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 18

Examples of Revolutionary Design Examples of Evolutionary Design

First Flight
Orville and Wilbur Wright, 1903, USA

BMW 3 Series, 1975 BMW 3 Series, 2003

Otto Combustion Engine V-2 Rocket

Nik l
Nikolaus Ott
Otto, 1876,
1876 GGermany Wernher von Braun
Braun, 1942
1942,
Germany BMW 3 Series, 2006 Source: BMW of North America

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 19 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 20
 Innovation Through Adaptations Innovation Through Adaptations

+ wheels
- water

- skates
+ wheels

- wheels
g
+ bindings
Source: Team Falcon
+ snow

Source: Burton

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 21 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 22

Industrial Design Industrial Design

• Perception • Looks and Feel

Source: Wikipedia.org Source: BMW of North America

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 23 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 24
 Industrial Design Engineering Design

• Ergonomics
g

Source: BMW of North America

Source: www.legendcookshop.co.uk

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 25 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 26

Summary of Industrial Design Summary of Engineering Design

• Utility: The product’s human interface should be safe, • Process: Process of devising a system, component, or
easy to use and intuitive process to meet the desired needs
• Appearance: Form,
Form line,
line proportion
proportion, and color are used
for positive perception • Elements: Establishment of objectives and criteria:
• Ease of maintenance: Products communicate how they synthesis, analysis, construction, testing, and evaluation
are to be maintained and repaired
• Low cost: Form and features impact tooling and Source: Ulrich K, Eppinger S, Product Design And Development

production cost
• Communication: Product communicates corporate
design philosophy and mission through visual quality
These are also p
part of Engineering
g g Design
g Source: Ulrich K, Eppinger S, Product Design And Development

ME EN 4000 – Engineering Design I – Overview & Introduction to Design 27 ME EN 4000 – Engineering Design I – Overview & Introduction to Design 28