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AC: Auto Close; AO: Auto Open; CVO: Control Variable Output; DVN: Deviation; F = For; FB: Feed Back;
FRC: Force Close; FV: Force Value; GC = Group Control; M = Minutes; MS: Main steam; MSP = Manual set
point; N: Not; NA: Not Available; NC: Not Closed; NO: Not Open; NR = Not Running; OFD = OFF Delay;
OND: ON Delay; OP = Output; PO: Pulse out; R = Running; S = Second; SGC = Sub Group Control; SP = Set
point; STN: Station; STP: Stop; SRT: Start; STR: Stroke; T: Temperature;
Override close = Close from Auto open / Manual open and switch to manual.
Force close = Close from Auto open / Manual open but remains in same mode [Auto/Manual]
Manual Reject = Switching from Auto to Manual but remains in same position [Open/Close].
HRSG TRIP
1. Flue gas system trip – Weather damper (WD) = HRSG ON + (2 of 3 WD LS not OPN FB / 2 of 3 WD
LS not OPN FB)
2. Flue gas system trip – High inlet T = HRSG IL Flue gas T > 675 C
3. LP Circuit trip – LP Drum level high = LP DRM LVL HHH 880 mm for 2 sec / 2 of 3 LP DRM LVL BQ
/ 2 of 3 LP DRM PR BQ
4. LP circuit trip – LP Drum level low = LP DRM LVL LL -1230 mm for 2 sec / 2 of 3 LP DRM LVL BQ /
2 of 3 LP DRM PR BQ
5. IP circuit trip – IP drum level high = IP DRM LVL HHH 560 mm for 2 sec / 2 of 3 IP DRM LVL BQ / 2
of 3 IP DRM PR BQ
6. IP circuit trip – IP drum level low = IP DRM LVL LL -910 mm for 2 sec / 2 of 3 IP DRM LVL BQ / 2 of
3 IP DRM PR BQ
7. HP circuit trip – HP drum level high = HP DRM LVL HHH 586 mm for 2 sec / 2 of 3 HP DRM LVL
BQ / 2 of 3 HP DRM PR BQ
8. HP circuit trip – HP drum level low = IP DRM LVL LL -936 mm for 2 sec / 2 of 3 HP DRM LVL BQ / 2
of 3 HP DRM PR BQ
9. CCR Emergency trip = CCR Emergency Push Button Pressed.
10. GT Trip = GT Trip for 35 sec PO
11. No FWP R = All 3 FWP not R for 60 sec.
12. No CEP R = All 3 CEP not R for 60 sec
13. CCW system fault = (CCW Pump-1 NR + CCW pump-2 NR) / [(CCW SELD for COM SPLY / CCW SYS
TO BCK UP / CCW SYS BCK UP Granted) + COM CCW HDR SUP MOV NO / (COM CCW HDR RTN
MOV NO)] for 65 sec
14. RH-1 OL T HH = RH1 OL T > 528 for 10 mins.
15. RH-1 OL T HHH = RH1 OL T > 533.
16. HP 12 to HP2 (SH2 OL) SH steam T HH = SH2 OL T > 554 for 10 mins.
17. HP 12 to HP2 SH steam T HHH = SH2 OL T > 559
18. HRH steam T HH = 2 of 3 HRH STM T > 581 for 10 mins.
19. HRH steam T HHH = 2 of 3 HRH TSM T > 586.
20. HP steam T HH = 2 of 3 HP STM T > 582 for 10 mins.
21. HP steam T HHH = 2 of 3 HP STM T > 587
22. BYP ST NA = HP BYP NA / HRSG Trip - HRH Bypass trip / HRSG Trip - LP Bypass trip.
HP BYP Available = HP BYP OL T not > 437 + HPU in Auto (from HPU PLC) + HPU no FLT
(from HPU PLC)+ (HPU Pump -1 R / HPU Pump-2 R)
HRSG Trip - HRH BYP Trip = (HRH BYP PCV PSN > 5 + HRH BYP HPU FLT) / (HRH BYP HPU
FLT (from HPU PLC) / HRH BYP PCV QCK CLS)
HRSG Trip – LP BYP trip = (LP BYP PCV PSN > 5 + LP BYP HPU FLT) / (LP BYP HPU FLT
(from HPU PLC) / LP BYP PCV QCK CLS)
[HRH & LP bypass will trip if condenser vacuum 400 mbar [<0.6 bar] whereby HRSG will
trip].
23. Inlet fumes pressure set point = HRSG IL Flue gas PR > 450 MMWC (GT Trip = HRSG IL flue gas PR
> 470 MMWC).
24. CWP SYSTEM HRSG Trip = CWP-A not R + CW Pump-B not R.
25. ST Trip and ST values not closed = [2 of 3 ST Trip FB + (IV-1 PSN not <5 / IV-2 PSN not <5 / RSV-1
PSN not <5 / RSV-2 PSN not <5 / MSV-1 PSN not <5 / MSV-2 PSN not <5 / CV-1 PSN not <5 / CV-2
PSN not <5 / ASV PSN not <5 / ASV not CLSD)] for 2.5 mins
26. FWP Load Run back – DD CLS = [FWP >= 2 R for 95 sec + (FWP-A OVR TRP / FWB-B OVR TRP /
FWP-C OVR TRP / FWP-A FLT / FWP-B FLT / FWP-C FLT) + FWP <= 1 R for 90 sec + GT Load > 50]
for 30 sec
HRSG ON (R)
GT flame ON + HRSG CC SELD + DD not CLSD
WEATHER DAMPER:
Auto close [PO]: DD close FB / GT released to close WD (GT speed <0.5%)
Auto Open: GT release (GT speed >0.5%) + DD not close FB
Close Permit: GT release to close (GT speed <0.5%) + Open cycle selected
FEED WATER
FWP GC
ON PMT = FWP-A SRT PMT + FWP-B SRT PMT + FWP-C SRT PMT
OFF PMT = HRSG N ON
FWP SGC
ON PMT = FWP Auto + FWP HP DIS MOV Auto + HP DIS BYP MOV Auto + IP DIS MOV Auto
FWP # A – C63LAC45AP001
Auto Start = From SGC step-2
Auto Stop = From SGC step-2
Start PMT = LP DRM LVL not LL + FWP-A SUC MAN ISO VLV OPN + (HP DIS MOV CLSD + HP DIS BYP MOV
CLSD) / HP COM DIS HDR PR > 120 + IP DIS MOV CLSD + ACW SYS IN SER (F) + CCW SYS IN SER + FWP-A
LO PR L + FWP-A LO T not H + FWP AUX LO Pump R + FWP DE / NDE BRG T not HI + FWP MTR DE / NDE
BRG T not HI + FWP VIB not H + (MTR WDG 1 of 2 R PH T not H >= 130 / MTR WDG 1 of 2 Y PH T not H >=
130 / MTR WDG 1 of 2 B PH T not H >= 130) + FWP PRS not ACT + FWP SUC PR N < 1.5 + LO LVL N L
ACW SYS IN SER = [(ACW Pump-1 R / ACW pump-2 R) + (ACW Pump DIS MOV OPN + ACW PUMP
DIS HDR PR not HI + ACW PUMP DIS HDR PR not L)] for 15 sec
CCW SYS IN SER = [(CCW Pump-A R / CCW Pump-B R) + CCW HDR PR not H > 9.3I + CCW HDR PR
not L < 4.75] for 15 sec
OVR TRP = LP DRM LVL LL -1230 / FWP VIB HH / HP FW TRP / IP FW TRP / (FWP R + FWP LO PR LL) / FWP
DE or NDE BRG T HH / FWP MTR BRG T HH / (MTR WDG 1 of 2 R PH T HH >= 135 / MTR WDG 1 of 2 Y PH
T HH >= 135 / MTR WDG 1 of 2 B PH T HH >= 135) / FWP SUC PR LL < 1
HP FW TRP = HP FW ECO FIL MOV NC F 50 S + HP FW ECO FIL BYP MOV NC F 50 S + HP DRM LVL
HH
IP FW TRP = IP FW ECO FIL MOV NC F 50 S + IP FW ECO FIL BYP MOV NC F 50 S + IP DRM LVL HH
CONDENSATE SYSTEM
C63LCA90AA081
RSP is LP Drum SAT T – 8 = CEP DIS DO < 20 for 15 mins
RSP is LP Drum SAT T – 4 = CEP DIS DO > 20
FRC CLS = GT R in Liquid Fuel
C63LCA94AA081
CVI = IP out of C63LCA94AA081TC CVO
RSP = 70 C
FRC CLS = Both CPH pumps OFF
LP SYSTEM
LP FW DRUM LCV IL ISO MOV - C63LCA91AA002
Auto CLS = No CEP R + COND RTN ISO MOV CLS
Auto OPN = GT R in CC + At least 2 CEP R + LP Drum Level not HH
OPN PMT = LP Drum LCV CLS + COND RTN ISO MOV OPN
OVR CLS = LP Drum Level HH
OVR OPN = CPH IL PR > 36
C63LCA91AA081LC1
PV = LP Drum LVL
TV = CVO
TK = 3 ELE CTRL
C63LCA91AA081LC2
FRC CLS = LP Drum LVL > Set point = Pulse out
TK = LP Drum LVL CTRL 1 element selected
C63LCA91AA081FC
PV = Sum [COND RTN WTR FL & IP Pegging STM FL]
RSP is Sum [CVO LC1 & (Sum [LP STM FL, IP FW FL & HP FW FL])]
TV = CVO FC
TK = LP Drum LVL CTRL 1 element selected
C63LCA91AA081PC
PV = CEP DIS PR
TV = CVO
CVO = 100 if CEP GRP OFF
CVO = min [100 & PC CVO] if CEP GRP ON
C63LCA91AA081
MR = LP Drum LVL DVN > 10%
CVI = [LC1 OP / 1 ELE SELD / FC1 OP / 3 ELE SELD]
FRC CLS = [CV CLS + [COND RTN MOV CLS + CV IL ISO MOV CLS]] + LP Drum LVL HH + [HRSG ON + (COND
RTN MOV CLS / CV IL ISO MOV CLS)]
C1 = CPH IL PR > 36
R1 is 8% = C1-T
R1 is 0% = C1-F
R2 = R1 + CVO
R3 = min [R2 & LP Drum PR CTRLR OP]
AO is LP Drum LCV CMD = R3
C63LBA96AA081GC
PV = LP Drum SAT T
RSP = LP Drum SAT T [RATE INC / DEC = 0.06]
AO Input = Min [CVO & CVOGC]
LP STM DRN MOVS [in Pipe rack] – C61LBD46AA12 / 13 [BD] 10, 11, 14 [ATM]
AUTO OPN: ST MW < 40 (15%) / LP STM DRN LVL H > 300 mm.
AUTO CLS: ST MW > 40 (15%) + LP STM DRN LVL L < 50 mm
OVR OPN: LP STM DRN LVL HH > 350 mm.
NO: Auto permit, Open permit, Close permits, MR, FRC CL, FRC OPN, OVR CLS.
IP FW CV IL MOV – C63HAC94AA002
C1 = [(IP DRM PR < 2 + IP FW CV CLSD for 2 mins) / (IP DRM PR > 2 + IP FW CV CLSD for 30 mins)] + GT18
not R in CC mode.
Auto CLS = C1-T / FW GRP OFF / IP FW ECO FIL MOV CLSD
Auto OPN = GT18 R in CC mode + Main FW GRP ON + IP DRM LVL < HH 460
OPN PMT = IP FW ECO FIL MOV OPN + IP FW CV CLS
FRC CLS = IP DRM LVL HH > 460
FRC OPN = IP ECO IL PR > 71 bar
C63HAC94AA081LC1
PV = IP DRM LVL
RSP = 0 if IP STM FL > 1.6 KG/S for 2 mins
RSP = -760 if IP STM FL < 1.6 + HRSG not ON for 10 mins
Rate INC/DEC = 2.5
TV = CV Position
C63HAC94AA081LC2
PV = IP DRM LVL
RSP = IP DRM LVL SP
FRC CLS = DRM LVL > DRM LVL SP
C63HAC94AA081FC
PV = IP FW FL – HP BYP SPR WTR FL – RH ATTEM WTR FL
RSP = IP STM FL + C63HAC94AA081LC2 OP
TV = CV PSN
C63HAC94AA081PC
PV = IP FW HDR PR
RSP = 48 bar (safety limit)
TV = CV PSN
C63HAC94AA081
MR = IP DRM LVL DVN > 10%
PV = DRM LVL SP
CVI = LC1 OP / FC OP / 1 ELE / 3 ELE
RSP = DRM LV SP
FRC CLS = [IP FW ECO FIL MOV NOT OPN + IP FW CV IL MOV NOT OPN + IP FW CV CLS] + IP DRM LVL HI
>410 + [IP FW ECO FIL MOV CLSD + IP FW CV IL MOV CLS + HRSG ON]
C63LBA95AA081FC
PV = IP STM FL
SF = 8.3
HP SYSTEM
C63HAC90AA081PC
PV = FWP HP DIS HDR PR
RSP = 125 bar
TV = MAST CVO
C63HAC90AA081FC
PV = HP FW FL
RSP = SUM (LC2 CVO + HP STM FL US BYP VLV)
C63HAC90AA081LC2
PV = HP DRM LVL
RSP = HP DRM LVL SP
TV = HP FW FL – HP STM FL US BYP
FRC = HP DRM LVL > 0 mm = PO for 1 sec
C63HAC90AA081LC1
PV = HP DRM LVL
RSP = HP DRM LVL SP
TV = HP DRM LVL CV Combined PID OP [SEL of (LC1 CVO / FC1 CVO / 1 ELE SELD / 3 ELE SELD)] / HP DRM
LVL CTRL when both CVs are manual / FC1 CVO / 3 ELE SELD
HP MS ATEMP – C63LAE90AA081
PV = HP STM T
RSP: Min [SP from ST & 567 C]
FRC CLS = HP STM FL < 8.1 / HP STM SH-3 IL T L (HP DRM SAT T + 25 C)
AO = IP OP of min (CVO & TC CVO)
C63LAE90AA081TC
PV = HP STM SH-3 IL T
RSP = HP STM SAT T + 50 C
TV = ATTEM CVO
C1 = HP STM BYP OL T > 390 + [ST Trip / (ST GCB CLS + 52L OPN) / (ST GCB OPN + 52L CLS)]
AO-1 = IP OP (TCV FL & PSN) 1 S LAG if C1-T
AO-1 = MIN (CVO & CVO-B) if C1-F
AO-1 Rate INC & DEC = 10
C2 = HP STM BYP TCV QCK OPN CMD + HP STM BYP PCV NC + HP STM BYP PCV POS > 10
AO-2 = 100 if C2-T
AO-2 = AO-1 if C2-F
AO = IP OP of AO-2
HP STM DRN MOVS [Pipe rack] – C61LBA46AA007 / 8 [COM BD TANK] & 005 / 15 / 10 [ATM TANK]
C1 = [HP STM PR > 1 bar + HP STM PR < 15 bar] / [HP STM PR > 15 bar + ΔT bet STM & SAT < 30 C]
C2 = [ΔT bet STM T & SAT T > 30 C + HP STM PR > 15 bar] OND 20 S
AO = C1-T
AC = C1-F + C2-T
OVR OPN: DRN MOV N in Auto + HP STM PR >1 bar + ΔT bet STM & SAT <28 C
NO: Auto permit, Open permit, Close permits, MR, FRC CL, FRC OPN, OVR CLS.
HP STM DRN MOVS [In common HDR before MSV – 1 & 2] - C60LBA46AA005/6
AUTO OPN: MSV CLSD / [HP STM PR > 1 bar + HP STM PR < 15 bar] / [HP STM PR > 15 bar + ΔT bet STM
& sat <35 C]
AUTO CLS: [ST MSV open + ST MW > 40 + ST FWD flow FB] + [HP STM PR > 15 bar + ΔT bet STM & sat
>35 C]
OVR OPN: ST Trip FB + [Drain MOV manual + HP STM HDR PR > 1 bar + ΔT bet STM & sat <33 C]
NO: Auto permit, Open permit, Close permits, MR, FRC CL, FRC OPN, OVR CLS.
CRH SYSTEM
CRH STM STP MOV – C63LBC90AA001
Auto CLS = HRSG not ON
Auto OPN = (HRSG-1 CRH STM STP MOV CLSD + HRSG-2 CRH STM STP MOV CLSD + HRSG-3 ON) /
{[(HRSG-1 CRH STM STP MOV OPN + HRSG-1 ON) / (HRSG-2 CRH STM STP MOV OPN + HRSG-2 ON)] +
HRSG-3 HRH STM STP MOV OPN}
OPN PMT = (HRSG-1 CRH STM STP MOV CLSD + HRSG-2 CRH STM STP MOV CLSD + HRSG-3 ON) /
{[(HRSG-1 CRH STM STP MOV OPN + HRSG-1 ON) / (HRSG-2 CRH STM STP MOV OPN + HRSG-2 ON)] +
HRSG-3 HRH STM STP MOV OPN}
FRC CLS = HRSG Trip / ST Trip PO
RH STEAM
RH-1 IL STM DRN ISO MOV – C63LBC90AA003
Auto CLS = DRN MOV CLSD for 2 mins + [(HRSG ON + DRN LVL < 150 + CRH STM T > SAT T + 40 C) / (HRSG
not ON + DRN LVL < 150)]
Auto OPN = HRSG ON PO / DRN LVL > 850 / (HRSG ON + CRH STM T < SAT T + 40 C)
CLS PMT = DRN MOV CLSD
OPN PMT = DRN MOV CLSD
RH ATTEM CV – C63LAF90AA081
PV = HRH STM T
RSP = Min (MSP & SP from ST)
EV = Min (CVO & CVO TC)
FRC CLS = HP STM FL < 8.2 / RH-2 IL T < CRH SAT T + 25 C
AO = IP OP of Min (MSP & SP from ST)
C63LAF90AA081TC
PV = RH-2 IL T
RSP = HRH STM SAT T + 50 C
C63LBB90AA081PC
PV = HRH STM PR
TV = AO of CVO
C63LBB90AA081GC
MR = HRH startup vent not Auto
PV = HRH PR
RSP = HRH PR
FV = AO IP of CVO
FRC CLS = HRH Startup vent not Auto
FRC: Vent Valve Not in Auto / HRSG NOT ON / VENT ISO MOV CLOSE FB
HRH STM DRN MOVS [in common hdr before RSV] - C60LBB46AA004/5
AUTO OPN: Any one HRSG ON + STM PR > 6 bar.
AUTO CLS: 52 G Relay / [HRH STM PR > 8 bar + ΔT bet STM & sat >35 C]
OVR OPN: ST Trip + [Drain MOV manual + STM PR > 1 bar + ΔT bet STM & sat <30 C]
NO: Auto permit, Open permit, Close permits, MR, FRC CL, FRC OPN, OVR CLS.
RSP
PCV Rate INC = 0.025 = 0.075 if ST ASD / Min load
PCV Rate DEC = 0.025; = 0.075 if ST ASD / Min load
QCK OPEN = PCV Rate INC / DEC will Pass
RSP is min (37 bar / Input value from Logic)
Condition-1 = HRH MS ISO MOV CLSD + [DD CLS FB / GT GCB Open for 30 mins / GT Flame not
ON] + [GT Flame not ON / GT Trip / (HRSG not ON / HRH MS PR < 25 bar) / HRSG Trip]
RSP is 37 bar = C1-T [Condition-1 True]
Condition-2 = QCK OPN REQ
QCK Open REQ = HRSG ON + [[ST Trip / (ST GCB CLS + 52L OPN) / (ST GCB OPN + 52L CLS)] =
Pulse out for 10 sec]
QCK Open Set point = HRH MS PR 1 Sec Lag = QCK OPN duration based on ST Load [3 sec if STG
load is 232 MW]
RSP is QCK OPN set point = C1-F + C2-T
Condition-3 = ST IPC Out + (ST ASD / ST MIN Load)
RSP is Max (HRH FLR PR / ST NAT PR) = C1-F + C2-F + C3-T
ST NAT PR = Calculation (ST HP PR, ST Speed, ST Load, Rated HP IL PR & Rated HRH IL PR) Min /
Max Range = 8.3 / 34 bar
Condition-4 = (HRSG HP Lag mode + HRH ISO MOV OPN) + HRH BYP PCV POS > 5%
RSP is ST NAT PR = C1-F + C2-F + C3-F + C4-T
Condition-5 = HRH MS MOV OPN + (HRSG ON / HRH MS PR > 25 bar) + IPC IN
RSP is HRH PR + 2 bar = C1-F + C2-F + C3-F + C4-F + C5-T
Condition-6= HRH MS MOV CLS FB + [HRH Lag + (HRSG ON / HRH MS PR > 25 bar)]
RSP is HRH PR + 1 bar = C1-F + C2-F + C3-F + C4-F + C5-F + C6-T
Condition-7 = (HRSG ON / HRH PR > 25 bar) + HRH Lead
RSP is Max (HRH FLR PR / ST NAT PR) = C1-F + C2-F + C3-F + C4-F + C5-F + C6-F + C7-T
RSP is HRH PR = C1-F + C2-F + C3-F + C4-F + C5-F + C6-F + C7-F
INI OPN 10% = (HRSG ON / HRH MS PR > 25 bar) + HRH MS PR > 1 bar+ COND PR <= 500 mbar. Pulse out
and SET for 5 mins.
QCK CLS = HRH BYP OL T HH >215 C/ COND PR >= 400 mbar / COND T HH > 85 C / No CEP R.
SF (Scale Factor)
Condition-1 = [(HRSG ON / HRH PR > 25) + HRH Lead] / [(ST ASD/MIN Load) + IPC Out] / [(HP Lag + HRH
ISO MOV OPN) + HP BYP PCV POS > 5%]
1.44 = C1-T
2 = C1-F
CONGURANCY = HRH BYP PCV OPN FB + CLS FB
HRH BYP Available = 1 of 2 HYD OIL pump Run FB + No PCV QCK CLS + HPU in Auto + HPU No fault
AUX STEAM
CW PUMP # A – C60PAC55AP001
SRT PMT = CW SPLY COM HDR MAN ISO VLV OPN + DS DL N H + TR DL N H + HOV CLSD + MTR DE OR
NDE T N H + 2 of 3 MTR WDG R or Y or B T N H + CWP VIB N H + CWP RRS N ACTD + Fore bay LVL N LL
4575 + CW HDR PR N L 0.4
OVR TRP = VIB HH after 60 S of HOV OPN CMD / (CWP R + HOV N OPN + HOV POS >90%) F 85 S / CWP
DIS PR <= 0.1 Bar for 45 S / MTR DE or NDE BRG T HH / 2 of 3 MTR WDG R or Y or B T HH / Chamber LVL
LL F 45 S + [(CWP R F 45 S + HOV CLSD) / (CWP R F 45 S + HOV POS < 15%)]
ON REQ 3 = (CVP SRT SEQ 312 SELD + N 0 REQ) / [CVP SRT SEQ 231 + (CVP-B R / CVP ON REQ 2) + (REQ 2
/ REQ 3)] / [(CVP SRT SEQ 123 SELD + (CVP-B R / CVP ON REQ 2) + REQ 3]
CVP ON REQ 2 =
WBVP – C60MAJ55AP011
Auto SRT = WB VCM COND TNK VCM N HH
Auto STP = WB VCM COND TNK VCM HH
CEP # 2 – C60LCB46AP002
Auto SRT = SG Auto SRT
Auto STP = SG Auto STP
SRT PMT = (CEP DIS MOV CLSD / CEP DIS PR N LL < 16.5) + COND HW LVL N L < 150 + (MIN RC FCV Auto /
FCV PSN H > 95%) + CEP DIS VENT SOV OPN + SUC ISO VLV OPN + MTR BEG DE or NDE TEMP N H < 100 +
1 of 2 MTR WDG R or Y or B PH T N H < 130 + VIB N H
OVR TRP = [(1 CEP R + GSC OL FL L < 168) / (2 CEP R + GSC OL F < 336 TPH) F 30 S] / MTR BRG DE or NDE
T HH > 105 + 1 of 2 MTR WDG R or Y or B PH T HH > 135 + (CEP R + DIS MOV NO) F 125 S + VIB HH F 10 S
+ COND HW LVL LL < 75 + (CEP R + DIS MOV CLSD F 7 S)
ACWP – C60PGP56AP002
SRT PMT = (DIS HDR PR N LL < 1.8 / DIS MOV CLSD) + BYP MOV CLSD + SUC PR N L < 0.4
OVR TRP = (ACWP R + DIS MOV CLSD) OND 50 S / SUC HDR PR LL < 0.08