TANGKI PENYIMPANAN

Kode : SL-01
Fungsi : Menampun Kalsium Karbida sebelum masuk ke reaktor (R-01)

Dasar perancangan :

Massa bahan masuk

Komponen Massa (Kg/jam)
Kalsium karbida 77720.7143
kalsium oksida 19430.1786
total 97150.8928

Densitas
Komponen Flowrate (Kg/jam) xi ρo 30oC (Kg/m3)
Kalsium karbida 77720.7143 0.80 2220
kalsium oksida 19430.1786 0.20 3350
total 97150.8928 1.00

Suhu operasi = 30˚C

tekanan operasi = 1 atm
Effisiensi = 75%

Menghitung volume Silo :

V = Massa bahan baku x Waktu penyimpanan
Densitas
V= 97150.8928 Kg/jam x 3 jam
2380.60179 Kg/m3
V= 291452.6784 Kg
2380.60179 Kg/m3
V= 122.428152253 m3

Volume silo = 122.428152253 m3

0.75
163.2375363374 m3 1026.73

Volume silinder :
D/H = 1.5 (Brownell and Young,1959)
�/4×𝐷^2× H
Vs =
 �/4×𝐷^2×𝐷/1.5
Vs =
0.5233 〖 ×𝐷 〗 ^3
Vs =

Volume Konus :
Ditetapkan diameter bukaan (Db) 4 m = 0.4 cm
�/12×tan 〖 (45/2) 〗 × 𝐷^3 − 〖𝐷𝑏〗 ^3
Vk =

3.14/12×tan 〖 (45/2) 〗 × 𝐷^3 − 〖 0.4 � 〗 ^3

Vk =
0.10838 𝐷^3 − 〖 0.006936 � 〗 ^3
Vk =

Volume silo = Vs + Vk
0.5233 〖 × 𝐷 〗 ^3 0.10838 𝐷^3 − 〖 0.006936 � 〗 ^3
163.2375363 m3 = +
0.63168 〖 −
𝐷〗〖^30.006936 � 〗 ^3
163.2375363 m3 =
163.2375363 �^3+ 〖 0.006936 � 〗 ^3 0.63168 〖 𝐷〗 ^3
=
√(3&(163.2375363
D= �^3/𝑗𝑎�)/(0.63168 ))

D= 6.3695336298 m
= 20.8974 ft
= 250.769 in

maka :
0.5233 〖 ×𝐷 〗 ^3
Volume silinder =
0.5233 〖 ×(6.36953363 �) 〗 ^3
Volume silinder =
Volume silinder = 135.2301841996 m3

0.10838 𝐷^3 − 〖 0.006936 � 〗 ^3

Volume Konus =
0.10838 〖𝑥 (6.36953363 �) 〗 ^3 − 〖 0.006936 � 〗 ^3
Volume Konus =
0.10838 〖𝑥 (6.36953363 �) 〗 ^3 − 〖 0.006936 � 〗 ^3
Volume Konus =
28.00735212 �^3 − 〖 0.006936 � 〗 ^3
=
= 28.00041612 m3

menghitung tinggi silinder dan tinggi konus :

Tinggi silinder (Hs) :
 Hs = D/1.5
(6.36953363 �)/1.5
Hs =

= 4.2463557532 m
= 13.9316 ft

Tinggi konus (Hk) :

Hk = tan (45/2) x (D - Db)
Hk = tan (45/2) x (D - Db) x (6.36953363 m - 0.4 m)
Hk = 3.3301147165 m
10.9256 ft

Tinggi silo = Hs + Hk
= (4.246355753 + 3.330114717)m
= 7.5764704697 m
= 24.8572 f

Yang sebenarnya (Appendix E, hal 436) (Brownell and Young,1959)

Diameter = 20 f = 6.096 m
Tinggi = 24 f = 7.3152 m
Volume = 1340 bbl = 213.043 m3

menghitung tebal plat silo :

((𝑃 𝑥 𝑟))/((𝑆 𝑥 𝐸)
t=
− (0.6 𝑥 𝑃)) +�
t = ((14..6959 𝑃𝑠𝑖 𝑥 (250.769 𝑖𝑛)/2)/
((10200 𝑃𝑠𝑖𝑥 0.8) − (0.6 𝑥 14.5969
𝑃𝑠𝑖)) +0.125
= 0.2260561158 in
= 0.574183 cm

menentukan tekanan hidrostatik :

silinder :
(𝜌×(𝐻𝑠
Ph = −1))/144 2380.6017903005 148.6161181819
13.9316
(148.6161182 𝑙𝑏/𝑓𝑡3×(13.9316 𝑓𝑡−1))/144
Ph =

= 13.3461402353 Psia

Tekanan design = 1.2 x (Poperasi + Ph)

Tekanan design = 1.2 x (14.6959 psia + 13.34614024 psia)
 Tekanan design = 33.6504482823 psia
18.304051 psig

Konus :
Ph = (𝜌×(𝐻𝑘
−1))/144

Ph = (148.6161182 𝑙𝑏/𝑓𝑡3×(10.9256 𝑓𝑡−1))/144

= 10.2437787682 Psia

Tekanan design = 1.2 x (Poperasi + Ph)

Tekanan design = 1.2 x (14.6959 psia + 10.24377877 psia)
Tekanan design = 29.9276145219 psia
14.304051 psig
MPANAN
Direncanakan :
Bahan Konstruksi : Stainless Steel SA 135 gra
Allowable working stress, E = 10200 psia (Br
Tipe Pengelasan = Double Welding but join
Joint efficiency = 0.8 (Coulson, 2005)
Faktor korosi, C = 0.125 in/year (Peter and T
Waktu penyimpanan = 3 jam
Faktor kelonggaran = 20 % (Peter and Timm

𝜌 𝑐𝑎�𝑝𝑢𝑟𝑎𝑛=1/(∑▒𝑋𝑖/𝜌𝑖)
xi/ρ
0.0003603604
5.970149266E-05
0.0004200619 2380.6017903005 Kg/m3
148.6161181819 lb/ ft3

bbl
 Stainless Steel SA 135 grade A
stress, E = 10200 psia (Brownell and Young,1959)
Double Welding but joint
0.8 (Coulson, 2005)
0.125 in/year (Peter and Timmerhaus,1991)
an = 3 jam
n = 20 % (Peter and Timmerhaus, 1991)