Buyer: #REF!

WORK STATION LAYOUT PLAN

EKL No: #REF! Epyllion Style Ltd
Style Description: #REF!
Input Date: #REF!

SL no Operation Operator M/C SMV TGT TGT SMV M/C Operator Operation

INPUT RACK
Machine Summary MAN POWER SUMMARY FOLDER SUMMARY
SL NO. M/C Name NO. OF M/C DESCRIPTION ALLOCATED FOLDER CONSTRUCTION
1 OPERATOR Plane
2 HELPER 1/16 CR
3 IRON MAN Folder
4 TOTAL Hanger
5 1/16 CL
6 Zipper
7

Total
SL no Operation Operator M/C SMV TGT TGT SMV WORK
M/C STATION
OperatorLAYOUT PLAN
Operation
IE Executive Technician Mechanic Line chief/PO IE Manager
Epyllion Style Ltd
Buyer Primark FLAMINGO FASHIONS LIMITED (LINGERIE) LINE NO. 19
Style 70843 Balancing Date: 3-Jul-18
LINE BALANCING SHEET
ITEM: Mens Brief Running Days: 45

SMV Target SMV Target Bottleneck Process Balanced Capacity Running

SMV Total Worker 100% 80% Capacity /HR Production Balanced Efficiency% Study By: MAZEDUR

3.8 26 411 328 241 285 220 69%

Average Average Process

Operator's 100% Cycle Time Capacity Balancing Performa
SL ID M/C Type Operation Name SMV Cycle Time (With Wise Total Remarks
Name TGT per Hour Capacity nce%
(Sec) Allowance) Capacity

1
Runa 222 OL Servicing inner pouch(L&R) 0.08 750 10 12 313 313 285 42%

2 Halima 258 OL Align and make dart 0.22 273 16 18 196 72%
316 285
3 Sobuja 640 OL Align and make dart 0.22 273 26 30 120 44%

3
Marufa 96 SN Security tack at pouch 0.14 429 11 13 285 285 285 66%

4
Hasina 660 SN Pouch top basting 0.22 273 19 22 165 60%
295 285
5
Masuda 532 SN Pouch top basting 0.22 273 24 28 130 48%

6
Moriom 200 OL Join gusset(front and back) 0.40 150 43 49 73 49%

7
Azema 403 OL Join gusset(front and back) 0.40 150 44 51 71 47%
291 285
8 Sahana 245 OL Join gusset(front and back) 0.40 150 42 48 75 50%

8 Kajoly 243 OL Join gusset(front and back) 0.40 150 43 49 73 49%

9
Kajol 199 OL Join side seam panel(Left & Right) 0.25 240 17 20 184 77%
15 pcs body support trim
358 285 excess thread from body .
10
Nisha 534 OL Join side seam panel(Left & Right) 0.25 240 18 21 174 72%

11
Tahmina 111 OL Attach elastic to leg(L &R) 0.40 150 18 21 174 116%
348 285
13 Helena 253 OL Attach elastic to leg(L &R) 0.40 150 18 21 174 116%

14
sumita 224 FL Top stitch to leg (L&R) 0.40 150 21 24 149 99%
291 285
15
bilkis 58 FL Top stitch to leg (L&R) 0.40 150 22 25 142 95%

16 Shirina 979 HP Cut waist elastic 0.10 600 11 13 285 285 285 47%

Support 45 pcs Mark

17 Rina 397 SN Make waist elastic ring 0.15 400 8 9 391 391 285 98%
waist elastic ring .
Make waist elastic ring
18 Rehena 1023 HP Mark waist elastic ring 0.15 400 13 15 241 241 285 60%
operator support 45 pcs.

19 Gulsan 244 OL Attach elastic to waist 0.40 150 23 26 136 91%

285 285
20
Sarmin 566 OL Attach elastic to waist 0.40 150 21 24 149 99%

21 Lichu 212 SN Attach label to waist elastic 0.12 500 11 13 285 285 285 57%

22 Rehana 107 FL Top stitch to waist elastic 0.25 240 18 21 174 72%
323 285
23 Uzzal 994 FL Top stitch to waist elastic 0.25 240 21 24 149 62%

24
Sukhbanu 435 HP Trim excess thread from body 0.30 200 35 40 89 45%

side seam operator

25
Rebeka 593 HP Trim excess thread from body 0.30 200 35 40 89 271 285 45% support 15 pcs .

26 Ayesha 756 HP Trim excess thread from body 0.30 200 34 39 92 46%

450

400 Before Balance 391

350
313
300 285 285 285
250
241
196 184
200
165 174 174 174 174
149 142 136 149
150 120 130
100 73 71 75 73
50

0
Runa Halima Sobuja Marufa Hasina Masuda Moriom Azema Sahana Kajoly Kajol Nisha Tahmina Helena sumita bilkis Shirina Rina Rehena Gulsan Sarmin Lichu Rehana

BALANCING GRAPH
330
285 285 285 285 285 285 285 285 285 285 285 285 285 285 285
280
230
180
130
80
30
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Executive, Work-Study Manager, Work-Study In-charge/ Officer, Production PM / AGM, Production