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SCHEMATIC FEATURES AND TIPS


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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR6742-02
September 2021

777E Off-Highway Truck


Hydraulic System
KDP1-UP
KDZ1-UP

Volume 1 of 4: Optional Traction Control System and Load Sense Steering System
Volume 2 of 4: Hoist, Torque Converter, Brakes and Brake Cooling with Oil Cooled
Front Disc Brakes
Volume 3 of 4: Hoist, Torque Converter, Brakes and Brake Cooling with Standard
Dry Front Disc Brakes
Volume 4 of 4: Transmission

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 - OPTIONAL TRACTION CONTROL
SYSTEM AND LOAD SENSE STEERING SYSTEM
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Rear Service Brake Slack 205-0558 F-13 1
Brake GP - LH Rear 119-9014 J-13 2
Brake GP - RH Rear 119-9014 B-12 3
Cylinder GP - Steering 417-0582 J-5 4
Drive GP - Pump Drive Box 169-9010 C-6 5
Filter GP - Parking Brake Retract 353-4676 H-10 6
Filter GP - Steering Pump Case Drain 173-0159 B-6 7
Filter GP - Steering Return 144-0832 C-7 8
Pump GP - Load Sense Steering 219-1965 D-5 9
Pump GP - Metering 195-6617 H-4 10
Pump GP - Parking Brake Retract 3T-8098 H-9 11
Pump GP - Secondary Steering 175-7051 F-3 12
Pump GP - Torque Converter Charge 3T-8098 H-8 13
Pump GP - Torque Converter Scavenge 3T-8098 H-8 14
Switch AS - Low Steering Pump Pressure 313-5104 F-6 15
Tank GP - Steering 453-8220 A-7 16
Valve GP - AETA Traction Control System 222-4744 F-11 17
Valve GP - Brake Retract 113-1543 J-11 18
Valve GP - Breaker 358-9476 C-2 19
Valve GP - Check 138-4732 I-10 20
Valve GP - Check Steering 175-7050 G-6 21
Valve GP - Load Sense Pilot Signal Resolver 8J-6875 G-4 22
COMPONENT LOCATION
VOLUME 2 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH OIL COOLED
FRONT DISC BRAKES
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Front Service Brake Slack 8X-7921 G-2 28
Adjuster GP - Rear Service Brake Slack 205-0558 E-13 29
Brake GP - LH Front 8X-3810 J-2 30
Brake GP - RH Front 8X-3810 D-2 31
Brake GP - LH Rear 119-9014 J-14 32
Brake GP - RH Rear 119-9014 A-13 33
Breather 8X-4575 E-4 34
Converter GP - Torque 463-5431 C-7 35
Cooler GP - Brake 141-4109 H-10 36
Cooler GP - Torque Converter Outlet 141-4109 E-10 37
Cylinder GP - Front Brake Master 8X-7223 H-2 38
Cylinder GP - Hoist 300-0688 F-8 39
Cylinder GP - Rear Brake Master 137-0279 G-13 40
Filter GP - Parking Brake Retract 353-4676 D-8 41
Filter GP - Torque Converter Charge 4T-4760 D-8 42
Manifold 5T-5533 E-12 43
Orifice 1 122-7765 J-10 44
Orifice 2 NOT SHOWN 175-7963 E-7 45
Plate - Orifice 1 8X-7224 F-8 46
Plate - Orifice 2 NOT SHOWN 8W-5002 D-3 47
Pump GP - Brake Cooling 8E-3883 C-8 48
Pump GP - Brake Retract 175-7051 C-11 49
Pump GP - Hoist 230-7132 D-6 50
Pump GP - Parking Brake Retract 3T-8098 C-8 51
Pump GP - Torque Converter Charge 3T-8098 C-8 52
Pump GP - Torque Converter Scavenge 3T-8098 C-8 53
Pump GP - Transmission Charge 9W-9309 D-6 54
Screen 1 6E-5065 J-10 55
Screen 2 NOT SHOWN 7J-0725 C-8 56
Screen 3 NOT SHOWN 7J-0725 C-8 57
Screen 4 NOT SHOWN 7J-3723 B-6 58
Tank GP - Hoist and Torque Converter 300-2048 B-5 59
Tank GP - Service Brake Makeup 143-9426 J-9 60
Valve GP - Check 138-4732 H-11 61
Valve GP - Diverter 3G-2887 D-11 62
Valve GP - Hoist 245-1668 H-7 63
Valve GP - Lock Up Clutch 244-3114 D-7 64
Valve GP - Parking Brake Retract 113-1543 I-11 65
Valve GP - Pressure Reducing 466-4919 E-8 66
Valve GP - Torque Converter Inlet Relief 3P-0348 D-8 67
Valve GP - Torque Converter Outlet Relief 3P-0349 D-7 68
COMPONENT LOCATION
VOLUME 3 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH STANDARD
DRY FRONT DISC BRAKES
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Rear Service Brake Slack 205-0558 E-13 74
Brake GP - LH Front 8X-3810 I-2 75
Brake GP - LH Rear 119-9014 I-13 76
Brake GP - RH Front 8X-3810 F-2 77
Brake GP - RH Rear 119-9014 A-13 78
Breather 8X-4575 E-4 79
Converter GP - Torque 463-5431 C-7 80
Cooler GP - Brake 141-4109 H-10 81
Cooler GP - Torque Converter Outlet 141-4109 E-10 82
Cylinder GP - Front Brake Master 8X-7223 I-3 83
Cylinder GP - Hoist 300-0688 F-8 84
Cylinder GP - Rear Brake Master 137-0279 G-13 85
Drive GP - Pump 169-9010 D-5 86
Filter GP - Parking Brake Retract 353-4676 E-8 87
Filter GP - Torque Converter Charge 4T-4760 D-8 88
Manifold 5T-5533 E-12 89
Orifice 1 122-7765 J-10 90
Orifice 2 175-7963 E-7 91
Plate - Orifice 8X-7224 F-8 92
Pump GP - Brake Retract 175-7051 B-11 93
Pump GP - Hoist 230-7132 D-6 94
Pump GP - Parking Brake Retract 3T-8098 C-8 95
Pump GP - Torque Converter Charge 3T-8098 C-8 96
Pump GP - Torque Converter Scavenge 3T-8098 C-8 97
Screen 1 6E-5065 J-10 98
Screen 2 NOT SHOWN 7J-0725 B-7 99
Screen 3 NOT SHOWN 7J-0725 B-6 100
Tank GP - Hoist and Torque Converter 300-2048 B-5 101
Tank GP - Service Brake Makeup 143-9426 J-9 102
Valve GP - Check 138-4732 H-10 103
Valve GP - Diverter 3G-2887 D-11 104
Valve GP - Hoist 245-1668 H-7 105
Valve GP - Lock Up Clutch 244-3114 D-7 106
Valve GP - Parking Brake Retract 113-1543 I-11 107
Valve GP - Pressure Reducing 466-4919 E-8 108
Valve GP - Torque Converter Inlet Relief 3P-0348 D-8 109
Valve GP - Torque Converter Outlet Relief 3P-0349 D-7 110
COMPONENT LOCATION
VOLUME 4 - TRANSMISSION

Part Schematic Machine


Description
Number Location Location
Breather AS - Transmission 9C-4937 F-2 116
Cooler GP - Transmission 4W-5056 B-3 117
Drive GP - Pump 169-9010 D-3 118
Filter GP - Transmission Charge 346-5571 E-5 119
Pump GP - Transmission Charge 9W-9309 D-4 120
Pump GP - Transmisssion Scavenge 9W-9309 D-3 121
Screen NOT SHOWN 7J-0725 A-4 122
Tank GP - Hoist and Torque Converter 300-2048 B-5 123
Valve GP - Transmission Cooler Inlet Relief 2P-2859 B-3 124
TAP LOCATION
VOLUME 1 - OPTIONAL TRACTION CONTROL
SYSTEM AND LOAD SENSE STEERING SYSTEM

Tap Schematic
Description
Number Location
A LH Parking Brake Test Port J-12
B RH Parking Brake Test Port A-12
C Rear Slack Adjuster Input Port F-13
D LH Traction Port G-10
E RH Traction Port D-10
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
H Steering Oil SOS Port B-6
I HMU Input Pressure Test Port G-5
TAP LOCATION
VOLUME 2 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH OIL COOLED
FRONT DISC BRAKES

Tap Schematic
Description
Number Location
C Rear Slack Adjuster Input Port F-13
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
J Rear Parking Brake Test Port NOT SHOWN J-12
K LH Rear Brake Cooling Input Port J-12
L RH Rear Brake Cooling Input Port B-12
M LH Rear Brake Cooling Output Port J-14
N RH Rear Brake Cooling Output Port B-14
P Hoist Lower Pilot Port H-5
Q Hoist Raise Pilot Port F-5
R Hoist Cylinder Head End Port G-8
S Hoist Cylinder Rod End Port F-7
T LH Front Brake Cooling Input Port J-3
U RH Front Brake Cooling Input Port D-3
V Front Brake Cooling Output Port C-2
W Front Slack Adjuster Input Port F-3
X Hoist Pump Pressure Test Port E-5
TAP LOCATION
VOLUME 3 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH STANDARD
DRY FRONT DISC BRAKES

Tap Schematic
Description
Number Location
C Rear Slack Adjuster Input Port F-13
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
J Rear Parking Brake Test Port NOT SHOWN J-12
K LH Rear Brake Cooling Input Port J-12
L RH Rear Brake Cooling Input Port B-12
M LH Rear Brake Cooling Output Port J-14
N RH Rear Brake Cooling Output Port B-14
P Hoist Lower Pilot Port H-5
Q Hoist Raise Pilot Port F-5
R Hoist Cylinder Head End Port G-8
S Hoist Cylinder Rod End Port F-7
X Hoist Pump Pressure Test Port D-5
Y Front Service Brakes Port I-2
TAP LOCATION
VOLUME 4 - TRANSMISSION

Tap Schematic
Description
Number Location
Z Transmission Filter SOS & Pressure Test Port E-4
14 13 12 11 10 9 8 7 6 5 4 3 2 1

(2) BRAKE GP
LH REAR
119-9014 A
UENR6742-02 VOL 1 of 4

J (4) CYLINDER GP J
(18) VALVE GP STEERING
BRAKE RETRACT 417-0582
(Dimensions: 48 inches x 35 inches)

113-1543

I I

LEFT REAR

(20) VALVE GP
CHECK
138-4732
36 Page,

TO OIL
COOLER
(13) PUMP GP
TORQUE CONVERTER CHARGE (10) PUMP GP
3T-8098 METERING
H 195-6617 H
TC
P.BRAKE TC SCAVENGE
RETRACT CHARGE PUMP
(6) FILTER GP PUMP PUMP
PARKING BRAKE RETRACT
(11) PUMP GP (14) PUMP GP
353-4676
PARKING BRAKE RETRACT TORQUE CONVERTER SCAVENGE
3T-8098 3T-8098

(21) VALVE GP I
CHECK STEERING
G
175-7050 G

(22) VALVE GP
D LOAD SENSE PILOT
SIGNAL RESOLVER
8J-6875

(12) PUMP GP
SECONDARY STEERING
175-7051
(1) ADJUSTER GP
REAR SERVICE BRAKE SLACK (17) VALVE GP
205-0558 (15) SWITCH AS
AETA TRACTION
CONTROL SYSTEM LOW STEERING PUMP PRESSURE
F 313-5104 F
222-4744

SECONDARY
C BACKUP
RELIEF
SEC.
STEERING
PUMP
M
VALVE

PRIMARY
BACKUP
RELIEF
VALVE

E E

D D

E (9) PUMP GP
LOAD SENSE STEERING
219-1965

HOIST (19) VALVE GP


PUMP BREAKER
358-9476
C C
XMSN
(8) FILTER GP XMSN SCAVENGE
STEERING RETURN CHARGE PUMP
144-0832 PUMP

(5) DRIVE GP
Do not operate or work on this product unless you have
PUMP DRIVE BOX read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
169-9010 relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.

G HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


(3) BRAKE GP
RH REAR H STEERING CIRCUIT
SUPPLY LINE
BRAKE CIRCUIT
119-9014 DRAIN / RETURN LINE
B B
LINE PATTERNS
(7) FILTER GP Pressure Line

STEERING PUMP CASE DRAIN Pilot / Load Sensing Pressure

173-0159 Drain / Return Lines

Air Line

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

RIGHT REAR B DL DL D Connectors (By letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A
THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM

OPTIONAL TRACTION CONTROL SYSTEM (16) TANK GP


LOAD SENSE STEERING SYSTEM
VOLUME 1 of 4: OPTIONAL TRACTION CONTROL SYSTEM AND LOAD SENSE
STEERING SYSTEM
STEERING
MEDIA NUMBER: UENR6742-02
453-8220
SCHEMATIC PART NUMBER: 462-2668, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(60) TANK GP
(44) ORIFICE 1 SERVICE BRAKE MAKEUP
(32) BRAKE GP J 122-7765
LH REAR 143-9426 (30) BRAKE GP
119-9014 LH FRONT
M 8X-3810
UENR6742-02 VOL 2 of 4

LEFT (55) SCREEN 1


J REAR 6E-5065 J
LEFT FRONT
(Dimensions: 48 inches x 35 inches)

MAIN RELIEF DUMP SPOOL T

I I

RAISE
RELIEF
(65) VALVE GP
PARKING BRAKE RETRACT (63) VALVE GP
36 Page,

113-1543 LOWER (38) CYLINDER GP


HOIST
FLOAT, SNUB
245-1668 FRONT BRAKE
SOLENOID
MASTER
(61) VALVE GP LOWER 8X-7223
SEE CHECK RELIEF DUAL STAGE
H SH 2 138-4732 SIGNAL SPOOL H
E6 P
(36) COOLER GP
BRAKE
141-4109
RAISE

HOLD
(40) CYLINDER GP R
REAR BRAKE MASTER SNUB
137-0279

FLOAT (28) ADJUSTER GP


G FRONT SERVICE G
BRAKE SLACK
BRAKE LOWER 8X-7921
COOLING
RELIEF

Q
W
RAISE SOLENOID
F C F

(39) CYLINDER GP
HOIST S
(46) PLATE
(37) COOLER GP 300-0688 ORIFICE 1
TORQUE CONVERTER 8X-7224
OUTLET
141-4109

E E
(29) ADJUSTER GP
(34) BREATHER
REAR SERVICE BRAKE SLACK (43) MANIFOLD 8X-4575
205-0558 5T-5533 (45) ORIFICE 2
175-7963 X
(66) VALVE GP
(64) VALVE GP (31) BRAKE GP
PRESSURE REDUCING
466-4919 LOCK UP CLUTCH RH FRONT
244-3114 8X-3810
(67) VALVE GP (68) VALVE GP
(41) FILTER GP TORQUE TORQUE CONVERTER
CONVERTER OUTLET RELIEF U
PARKING BRAKE 3P-0349 (50) PUMP GP
RETRACT INLET RELIEF HOIST
D 3P-0348 D
353-4676 TC 230-7132
(42) FILTER GP OO
(62) VALVE GP TORQUE RN
HOIST
PUMP
DIVERTER CONVERTER (54) PUMP GP
3G-2887 QV PUMP
CHARGE TRANSMISSION CHARGE
4T-4760 UE 9W-9309 DRIVE (47) PLATE
(51) PUMP GP (52) PUMP GP ER BOX ORIFICE 2
(48) PUMP GP PARKING TORQUE 8W-5002
BRAKE BRAKE CONVERTER
T XMSN
XMSN
SCAVENGE
COOLING RETRACT CHARGE E CHARGE PUMP
8E-3883 3T-8098 3T-8098 PUMP
R
TC
BRAKE P.BRAKE TC SCAVENGE RIGHT FRONT
COOLING RETRACT CHARGE PUMP
C
BRAKE
RETRACT
PUMP
M PUMP PUMP PUMP
C
(35) CONVERTER GP
(53) PUMP GP
TORQUE TORQUE
CONVERTER 463-5431
SCAVENGE
3T-8098
(49) PUMP GP V
BRAKE RETRACT (59) TANK GP
175-7051 HOIST AND
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TORQUE CONVERTER HOIST CYLINDER CIRCUIT

G 300-2048 SUPPLY LINE


BRAKE CIRCUIT
DRAIN / RETURN LINE

L TORQUE CONVERTER CHARGE CIRCUIT


HOIST PUMP CIRCUIT
BRAKE COOLING CIRCUIT
B B
N LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines


(56) SCREEN 2 (57) SCREEN 3 (58) SCREEN 4
7J-0725 7J-3723 7J-3723 Air Line

Component Group

CALLOUTS
RIGHT Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
REAR (33) BRAKE GP relevant Operation and Maintenance Manuals and
YY Taps (Pressure, Sampling, Sensor - by letter)
relevant service literature. Failure to follow the instruc-
DL DL D Connectors (By letter)
RH REAR
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
Callout Number
119-9014
Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM A


VOLUME 2 of 4: HOIST, TORQUE CONVERTER, BRAKES AND BRAKE COOLING
WITH OIL COOLED FRONT DISC BRAKES
MEDIA NUMBER: UENR6742-02
SCHEMATIC PART NUMBER: 462-2668, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(102) TANK GP
(98) SCREEN 1 (90) ORIFICE 1 SERVICE BRAKE MAKEUP
6E-5065 122-7765 143-9426
J
UENR6742-02 VOL 3 of 4

J M J
LEFT
REAR
(Dimensions: 48 inches x 35 inches)

MAIN RELIEF DUMP SPOOL


(75) BRAKE GP
LH FRONT
125-1384
F

(83) CYLINDER GP
I
FRONT BRAKE MASTER Y I
(76) BRAKE GP
8X-6987
LH REAR
119-9014

RAISE
(107) VALVE GP RELIEF
PARKING BRAKE RETRACT
36 Page,

113-1543 LEFT
(105) VALVE GP LOWER
HOIST FLOAT, SNUB FRONT
(103) VALVE GP 245-1668 SOLENOID
CHECK
138-4732 LOWER
H SEE RELIEF DUAL STAGE H
SH 2 SIGNAL SPOOL
E6 P
(81) COOLER GP
BRAKE
141-4109
RAISE

HOLD
R
(85) CYLINDER GP
SNUB
REAR BRAKE MASTER
137-0279

G FLOAT G

BRAKE LOWER
COOLING
RELIEF

(77) BRAKE GP
RH FRONT
125-1384
Q
RAISE SOLENOID
F F

(84) CYLINDER GP
HOIST (92) PLATE
300-0688 ORIFICE S
C (82) COOLER GP
8X-7224
TORQUE CONVERTER
OUTLET
141-4109
RIGHT
FRONT

E E
(74) ADJUSTER GP
REAR SERVICE BRAKE SLACK (89) MANIFOLD (79) BREATHER
205-0558 5T-5533 (87) FILTER GP 8X-4575
PARKING BRAKE
RETRACT
(91) ORIFICE 2
353-4676 175-7963
(108) VALVE GP
PRESSURE REDUCING (106) VALVE GP
466-4919 LOCK UP
(109) VALVE GP CLUTCH X
244-3114
TORQUE
CONVERTER (86) DRIVE GP
(110) VALVE GP PUMP
INLET RELIEF TORQUE CONVERTER (94) PUMP GP 169-9010
D 3P-0348 OUTLET RELIEF HOIST D
3P-0349 230-7132
(104) VALVE GP
DIVERTER TC HOIST
PUMP
3G-2887 (88) FILTER GP OO
TORQUE CONVERTER
CHARGE RN
PUMP
4T-4760 QV
DRIVE
UE
XMSN BOX
ER XMSN SCAVENGE
CHARGE PUMP
T PUMP

E
R
TC
C P.BRAKE TC SCAVENGE C
RETRACT CHARGE PUMP

M
BRAKE PUMP PUMP
RETRACT
PUMP
(95) PUMP GP (96) PUMP GP (97) PUMP GP (80) CONVERTER GP
PARKING BRAKE TORQUE TORQUE
RETRACT CONVERTER CONVERTER TORQUE
3T-8098 CHARGE SCAVENGE 463-5431
3T-8098 3T-8098

(101) TANK GP
HOIST AND TORQUE CONVERTER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
300-2048
(93) PUMP GP HOIST CYLINDER CIRCUIT

G N BRAKE RETRACT
SUPPLY LINE
BRAKE CIRCUIT
DRAIN / RETURN LINE
175-7051 TORQUE CONVERTER CHARGE CIRCUIT
HOIST PUMP CIRCUIT
B B
LINE PATTERNS
N Pressure Line
L Pilot / Load Sensing Pressure

Drain / Return Lines


(99) SCREEN 2 (100) SCREEN 3
Air Line
RIGHT 7J-3723 7J-3723
Do not operate or work on this product unless you have Component Group
REAR read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and CALLOUTS
(78) BRAKE GP relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or YY Taps (Pressure, Sampling, Sensor - by letter)
RH REAR
death. Proper care is your responsibility.
DL DL D Connectors (By letter)
119-9014 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM


A
VOLUME 3 of 4: HOIST, TORQUE CONVERTER, BRAKES AND BRAKE COOLING
WITH STANDARD DRY FRONT DISC BRAKES
MEDIA NUMBER: UENR6742-02
SCHEMATIC PART NUMBER: 462-2668, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
(116) BREATHER AS
TRANSMISSION
9C-4937

F F
HYD
TRANSMISSION
CONTROLS

E E

(119) FILTER GP
TRANSMISSION CHARGE
346-5571

(118) DRIVE GP
HOIST PUMP
PUMP 169-9010

PUMP
DRIVE
D D
XMSN BOX
XMSN SCAVENGE
CHARGE PUMP
PUMP

(120) PUMP GP (121) PUMP GP


TRANSMISSION CHARGE TRANSMISSION SCAVENGE
9W-9309 9W-9309

C C
UENR6742-02 VOL 4 of 4
(Dimensions: 25 inches x 24 inches)

(124) VALVE GP
TRANSMISSION COOLER Do not operate or work on this product unless you have
read and understood the instruction and warnings in the

INLET RELIEF
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-

2P-2859 tions or heed the warnings could result in injury or


death. Proper care is your responsibility.

(117) COOLER GP
TRANSMISSION HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B B
4W-5056 SUPPLY LINE
DRAIN LINE
TRANSMISSION CIRCUIT

(123) TANK GP
HOIST AND TORQUE CONVERTER LINE PATTERNS

300-2048 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line

Component Group
12 Page,

CALLOUTS
(122) SCREEN YY Taps (Pressure, Sampling, Sensor - by letter)
7J-0725 DL DL D Connectors (By letter)

Callout Number Component


(Machine Location from (52) VALVE GP - CONTROL Name

A A
Component LocationsTable)
138-1234 Part Number

THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM


VOLUME 4 of 4: TRANSMISSION
MEDIA NUMBER: UENR6742-02
SCHEMATIC PART NUMBER: 462-2668, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
RIGHT FRAME VIEW
VIEW ALL CALLOUTS

H
16
19
8 1
7

21

15

12
14
13
11
4
LEFT FRAME VIEW
VIEW ALL CALLOUTS
D

17
E
C

G 18

LOCATED ON
6 OUTSIDE OF
FRAME
3

20

22
FRONT CAB VIEW
VIEW ALL CALLOUTS

10
NOT
SHOWN
RIGHT FRAME VIEW
VIEW ALL CALLOUTS

NOT SHOWN

54
X
34 50 43 40 29
49

32

M
62
63

35
P Q
53 S
52
51
48 R
LEFT FRAME VIEW
VIEW ALL CALLOUTS
F
39
LOCATED AT
BOTTOM OF
C CYLINDERS

46
59
60
44
38

65
LOCATED OUTSIDE
G 41 OF FRAME

61

42

66

N 55

L 67
33
68
64
45
FRONT FRAME VIEW
VIEW ALL CALLOUTS

28

36

37

31

30
RIGHT SIDE FRAME VIEW
VIEW ALL CALLOUTS

X
79 94 89 85 74
93

76

M
104
105

80
P Q
97 S
96
95
R
LEFT SIDE VIEW
LOCATED AT VIEW ALL CALLOUTS
F 84 BOTTOM OF
C CYLINDERS

92
101
102
90
83

107
LOCATED OUTSIDE
G 87 OF FRAME

103

88

108

N 98

L 109
78
110

86

106
91
FRONT FRAME VIEW
VIEW ALL CALLOUTS

81

82

77

75
RIGHT FRONT CHASSIS VIEW
VIEW ALL CALLOUTS

117
124
REAR CHASSIS VIEW
VIEW ALL CALLOUTS
116

123

120
121

118

119

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