Professional Documents
Culture Documents
GET
Adobe Acrobat Reader
SAVE
a copy of this schematic
THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES
Grids On/Off
Machine Views
FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Volume 1 of 4: Optional Traction Control System and Load Sense Steering System
Volume 2 of 4: Hoist, Torque Converter, Brakes and Brake Cooling with Oil Cooled
Front Disc Brakes
Volume 3 of 4: Hoist, Torque Converter, Brakes and Brake Cooling with Standard
Dry Front Disc Brakes
Volume 4 of 4: Transmission
PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 - OPTIONAL TRACTION CONTROL
SYSTEM AND LOAD SENSE STEERING SYSTEM
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Rear Service Brake Slack 205-0558 F-13 1
Brake GP - LH Rear 119-9014 J-13 2
Brake GP - RH Rear 119-9014 B-12 3
Cylinder GP - Steering 417-0582 J-5 4
Drive GP - Pump Drive Box 169-9010 C-6 5
Filter GP - Parking Brake Retract 353-4676 H-10 6
Filter GP - Steering Pump Case Drain 173-0159 B-6 7
Filter GP - Steering Return 144-0832 C-7 8
Pump GP - Load Sense Steering 219-1965 D-5 9
Pump GP - Metering 195-6617 H-4 10
Pump GP - Parking Brake Retract 3T-8098 H-9 11
Pump GP - Secondary Steering 175-7051 F-3 12
Pump GP - Torque Converter Charge 3T-8098 H-8 13
Pump GP - Torque Converter Scavenge 3T-8098 H-8 14
Switch AS - Low Steering Pump Pressure 313-5104 F-6 15
Tank GP - Steering 453-8220 A-7 16
Valve GP - AETA Traction Control System 222-4744 F-11 17
Valve GP - Brake Retract 113-1543 J-11 18
Valve GP - Breaker 358-9476 C-2 19
Valve GP - Check 138-4732 I-10 20
Valve GP - Check Steering 175-7050 G-6 21
Valve GP - Load Sense Pilot Signal Resolver 8J-6875 G-4 22
COMPONENT LOCATION
VOLUME 2 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH OIL COOLED
FRONT DISC BRAKES
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Front Service Brake Slack 8X-7921 G-2 28
Adjuster GP - Rear Service Brake Slack 205-0558 E-13 29
Brake GP - LH Front 8X-3810 J-2 30
Brake GP - RH Front 8X-3810 D-2 31
Brake GP - LH Rear 119-9014 J-14 32
Brake GP - RH Rear 119-9014 A-13 33
Breather 8X-4575 E-4 34
Converter GP - Torque 463-5431 C-7 35
Cooler GP - Brake 141-4109 H-10 36
Cooler GP - Torque Converter Outlet 141-4109 E-10 37
Cylinder GP - Front Brake Master 8X-7223 H-2 38
Cylinder GP - Hoist 300-0688 F-8 39
Cylinder GP - Rear Brake Master 137-0279 G-13 40
Filter GP - Parking Brake Retract 353-4676 D-8 41
Filter GP - Torque Converter Charge 4T-4760 D-8 42
Manifold 5T-5533 E-12 43
Orifice 1 122-7765 J-10 44
Orifice 2 NOT SHOWN 175-7963 E-7 45
Plate - Orifice 1 8X-7224 F-8 46
Plate - Orifice 2 NOT SHOWN 8W-5002 D-3 47
Pump GP - Brake Cooling 8E-3883 C-8 48
Pump GP - Brake Retract 175-7051 C-11 49
Pump GP - Hoist 230-7132 D-6 50
Pump GP - Parking Brake Retract 3T-8098 C-8 51
Pump GP - Torque Converter Charge 3T-8098 C-8 52
Pump GP - Torque Converter Scavenge 3T-8098 C-8 53
Pump GP - Transmission Charge 9W-9309 D-6 54
Screen 1 6E-5065 J-10 55
Screen 2 NOT SHOWN 7J-0725 C-8 56
Screen 3 NOT SHOWN 7J-0725 C-8 57
Screen 4 NOT SHOWN 7J-3723 B-6 58
Tank GP - Hoist and Torque Converter 300-2048 B-5 59
Tank GP - Service Brake Makeup 143-9426 J-9 60
Valve GP - Check 138-4732 H-11 61
Valve GP - Diverter 3G-2887 D-11 62
Valve GP - Hoist 245-1668 H-7 63
Valve GP - Lock Up Clutch 244-3114 D-7 64
Valve GP - Parking Brake Retract 113-1543 I-11 65
Valve GP - Pressure Reducing 466-4919 E-8 66
Valve GP - Torque Converter Inlet Relief 3P-0348 D-8 67
Valve GP - Torque Converter Outlet Relief 3P-0349 D-7 68
COMPONENT LOCATION
VOLUME 3 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH STANDARD
DRY FRONT DISC BRAKES
Part Schematic Machine
Description
Number Location Location
Adjuster GP - Rear Service Brake Slack 205-0558 E-13 74
Brake GP - LH Front 8X-3810 I-2 75
Brake GP - LH Rear 119-9014 I-13 76
Brake GP - RH Front 8X-3810 F-2 77
Brake GP - RH Rear 119-9014 A-13 78
Breather 8X-4575 E-4 79
Converter GP - Torque 463-5431 C-7 80
Cooler GP - Brake 141-4109 H-10 81
Cooler GP - Torque Converter Outlet 141-4109 E-10 82
Cylinder GP - Front Brake Master 8X-7223 I-3 83
Cylinder GP - Hoist 300-0688 F-8 84
Cylinder GP - Rear Brake Master 137-0279 G-13 85
Drive GP - Pump 169-9010 D-5 86
Filter GP - Parking Brake Retract 353-4676 E-8 87
Filter GP - Torque Converter Charge 4T-4760 D-8 88
Manifold 5T-5533 E-12 89
Orifice 1 122-7765 J-10 90
Orifice 2 175-7963 E-7 91
Plate - Orifice 8X-7224 F-8 92
Pump GP - Brake Retract 175-7051 B-11 93
Pump GP - Hoist 230-7132 D-6 94
Pump GP - Parking Brake Retract 3T-8098 C-8 95
Pump GP - Torque Converter Charge 3T-8098 C-8 96
Pump GP - Torque Converter Scavenge 3T-8098 C-8 97
Screen 1 6E-5065 J-10 98
Screen 2 NOT SHOWN 7J-0725 B-7 99
Screen 3 NOT SHOWN 7J-0725 B-6 100
Tank GP - Hoist and Torque Converter 300-2048 B-5 101
Tank GP - Service Brake Makeup 143-9426 J-9 102
Valve GP - Check 138-4732 H-10 103
Valve GP - Diverter 3G-2887 D-11 104
Valve GP - Hoist 245-1668 H-7 105
Valve GP - Lock Up Clutch 244-3114 D-7 106
Valve GP - Parking Brake Retract 113-1543 I-11 107
Valve GP - Pressure Reducing 466-4919 E-8 108
Valve GP - Torque Converter Inlet Relief 3P-0348 D-8 109
Valve GP - Torque Converter Outlet Relief 3P-0349 D-7 110
COMPONENT LOCATION
VOLUME 4 - TRANSMISSION
Tap Schematic
Description
Number Location
A LH Parking Brake Test Port J-12
B RH Parking Brake Test Port A-12
C Rear Slack Adjuster Input Port F-13
D LH Traction Port G-10
E RH Traction Port D-10
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
H Steering Oil SOS Port B-6
I HMU Input Pressure Test Port G-5
TAP LOCATION
VOLUME 2 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH OIL COOLED
FRONT DISC BRAKES
Tap Schematic
Description
Number Location
C Rear Slack Adjuster Input Port F-13
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
J Rear Parking Brake Test Port NOT SHOWN J-12
K LH Rear Brake Cooling Input Port J-12
L RH Rear Brake Cooling Input Port B-12
M LH Rear Brake Cooling Output Port J-14
N RH Rear Brake Cooling Output Port B-14
P Hoist Lower Pilot Port H-5
Q Hoist Raise Pilot Port F-5
R Hoist Cylinder Head End Port G-8
S Hoist Cylinder Rod End Port F-7
T LH Front Brake Cooling Input Port J-3
U RH Front Brake Cooling Input Port D-3
V Front Brake Cooling Output Port C-2
W Front Slack Adjuster Input Port F-3
X Hoist Pump Pressure Test Port E-5
TAP LOCATION
VOLUME 3 - HOIST, TORQUE CONVERTER,
BRAKES AND BRAKE COOLING WITH STANDARD
DRY FRONT DISC BRAKES
Tap Schematic
Description
Number Location
C Rear Slack Adjuster Input Port F-13
F LH Rear Service Brake Test Port I-14
G RH Rear Service Brake Test Port B-14
J Rear Parking Brake Test Port NOT SHOWN J-12
K LH Rear Brake Cooling Input Port J-12
L RH Rear Brake Cooling Input Port B-12
M LH Rear Brake Cooling Output Port J-14
N RH Rear Brake Cooling Output Port B-14
P Hoist Lower Pilot Port H-5
Q Hoist Raise Pilot Port F-5
R Hoist Cylinder Head End Port G-8
S Hoist Cylinder Rod End Port F-7
X Hoist Pump Pressure Test Port D-5
Y Front Service Brakes Port I-2
TAP LOCATION
VOLUME 4 - TRANSMISSION
Tap Schematic
Description
Number Location
Z Transmission Filter SOS & Pressure Test Port E-4
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(2) BRAKE GP
LH REAR
119-9014 A
UENR6742-02 VOL 1 of 4
J (4) CYLINDER GP J
(18) VALVE GP STEERING
BRAKE RETRACT 417-0582
(Dimensions: 48 inches x 35 inches)
113-1543
I I
LEFT REAR
(20) VALVE GP
CHECK
138-4732
36 Page,
TO OIL
COOLER
(13) PUMP GP
TORQUE CONVERTER CHARGE (10) PUMP GP
3T-8098 METERING
H 195-6617 H
TC
P.BRAKE TC SCAVENGE
RETRACT CHARGE PUMP
(6) FILTER GP PUMP PUMP
PARKING BRAKE RETRACT
(11) PUMP GP (14) PUMP GP
353-4676
PARKING BRAKE RETRACT TORQUE CONVERTER SCAVENGE
3T-8098 3T-8098
(21) VALVE GP I
CHECK STEERING
G
175-7050 G
(22) VALVE GP
D LOAD SENSE PILOT
SIGNAL RESOLVER
8J-6875
(12) PUMP GP
SECONDARY STEERING
175-7051
(1) ADJUSTER GP
REAR SERVICE BRAKE SLACK (17) VALVE GP
205-0558 (15) SWITCH AS
AETA TRACTION
CONTROL SYSTEM LOW STEERING PUMP PRESSURE
F 313-5104 F
222-4744
SECONDARY
C BACKUP
RELIEF
SEC.
STEERING
PUMP
M
VALVE
PRIMARY
BACKUP
RELIEF
VALVE
E E
D D
E (9) PUMP GP
LOAD SENSE STEERING
219-1965
(5) DRIVE GP
Do not operate or work on this product unless you have
PUMP DRIVE BOX read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
169-9010 relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
Air Line
Component Group
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
A A
THIS SCHEMATIC IS FOR THE 777E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(60) TANK GP
(44) ORIFICE 1 SERVICE BRAKE MAKEUP
(32) BRAKE GP J 122-7765
LH REAR 143-9426 (30) BRAKE GP
119-9014 LH FRONT
M 8X-3810
UENR6742-02 VOL 2 of 4
I I
RAISE
RELIEF
(65) VALVE GP
PARKING BRAKE RETRACT (63) VALVE GP
36 Page,
HOLD
(40) CYLINDER GP R
REAR BRAKE MASTER SNUB
137-0279
Q
W
RAISE SOLENOID
F C F
(39) CYLINDER GP
HOIST S
(46) PLATE
(37) COOLER GP 300-0688 ORIFICE 1
TORQUE CONVERTER 8X-7224
OUTLET
141-4109
E E
(29) ADJUSTER GP
(34) BREATHER
REAR SERVICE BRAKE SLACK (43) MANIFOLD 8X-4575
205-0558 5T-5533 (45) ORIFICE 2
175-7963 X
(66) VALVE GP
(64) VALVE GP (31) BRAKE GP
PRESSURE REDUCING
466-4919 LOCK UP CLUTCH RH FRONT
244-3114 8X-3810
(67) VALVE GP (68) VALVE GP
(41) FILTER GP TORQUE TORQUE CONVERTER
CONVERTER OUTLET RELIEF U
PARKING BRAKE 3P-0349 (50) PUMP GP
RETRACT INLET RELIEF HOIST
D 3P-0348 D
353-4676 TC 230-7132
(42) FILTER GP OO
(62) VALVE GP TORQUE RN
HOIST
PUMP
DIVERTER CONVERTER (54) PUMP GP
3G-2887 QV PUMP
CHARGE TRANSMISSION CHARGE
4T-4760 UE 9W-9309 DRIVE (47) PLATE
(51) PUMP GP (52) PUMP GP ER BOX ORIFICE 2
(48) PUMP GP PARKING TORQUE 8W-5002
BRAKE BRAKE CONVERTER
T XMSN
XMSN
SCAVENGE
COOLING RETRACT CHARGE E CHARGE PUMP
8E-3883 3T-8098 3T-8098 PUMP
R
TC
BRAKE P.BRAKE TC SCAVENGE RIGHT FRONT
COOLING RETRACT CHARGE PUMP
C
BRAKE
RETRACT
PUMP
M PUMP PUMP PUMP
C
(35) CONVERTER GP
(53) PUMP GP
TORQUE TORQUE
CONVERTER 463-5431
SCAVENGE
3T-8098
(49) PUMP GP V
BRAKE RETRACT (59) TANK GP
175-7051 HOIST AND
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TORQUE CONVERTER HOIST CYLINDER CIRCUIT
Component Group
CALLOUTS
RIGHT Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
REAR (33) BRAKE GP relevant Operation and Maintenance Manuals and
YY Taps (Pressure, Sampling, Sensor - by letter)
relevant service literature. Failure to follow the instruc-
DL DL D Connectors (By letter)
RH REAR
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
Callout Number
119-9014
Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(102) TANK GP
(98) SCREEN 1 (90) ORIFICE 1 SERVICE BRAKE MAKEUP
6E-5065 122-7765 143-9426
J
UENR6742-02 VOL 3 of 4
J M J
LEFT
REAR
(Dimensions: 48 inches x 35 inches)
(83) CYLINDER GP
I
FRONT BRAKE MASTER Y I
(76) BRAKE GP
8X-6987
LH REAR
119-9014
RAISE
(107) VALVE GP RELIEF
PARKING BRAKE RETRACT
36 Page,
113-1543 LEFT
(105) VALVE GP LOWER
HOIST FLOAT, SNUB FRONT
(103) VALVE GP 245-1668 SOLENOID
CHECK
138-4732 LOWER
H SEE RELIEF DUAL STAGE H
SH 2 SIGNAL SPOOL
E6 P
(81) COOLER GP
BRAKE
141-4109
RAISE
HOLD
R
(85) CYLINDER GP
SNUB
REAR BRAKE MASTER
137-0279
G FLOAT G
BRAKE LOWER
COOLING
RELIEF
(77) BRAKE GP
RH FRONT
125-1384
Q
RAISE SOLENOID
F F
(84) CYLINDER GP
HOIST (92) PLATE
300-0688 ORIFICE S
C (82) COOLER GP
8X-7224
TORQUE CONVERTER
OUTLET
141-4109
RIGHT
FRONT
E E
(74) ADJUSTER GP
REAR SERVICE BRAKE SLACK (89) MANIFOLD (79) BREATHER
205-0558 5T-5533 (87) FILTER GP 8X-4575
PARKING BRAKE
RETRACT
(91) ORIFICE 2
353-4676 175-7963
(108) VALVE GP
PRESSURE REDUCING (106) VALVE GP
466-4919 LOCK UP
(109) VALVE GP CLUTCH X
244-3114
TORQUE
CONVERTER (86) DRIVE GP
(110) VALVE GP PUMP
INLET RELIEF TORQUE CONVERTER (94) PUMP GP 169-9010
D 3P-0348 OUTLET RELIEF HOIST D
3P-0349 230-7132
(104) VALVE GP
DIVERTER TC HOIST
PUMP
3G-2887 (88) FILTER GP OO
TORQUE CONVERTER
CHARGE RN
PUMP
4T-4760 QV
DRIVE
UE
XMSN BOX
ER XMSN SCAVENGE
CHARGE PUMP
T PUMP
E
R
TC
C P.BRAKE TC SCAVENGE C
RETRACT CHARGE PUMP
M
BRAKE PUMP PUMP
RETRACT
PUMP
(95) PUMP GP (96) PUMP GP (97) PUMP GP (80) CONVERTER GP
PARKING BRAKE TORQUE TORQUE
RETRACT CONVERTER CONVERTER TORQUE
3T-8098 CHARGE SCAVENGE 463-5431
3T-8098 3T-8098
(101) TANK GP
HOIST AND TORQUE CONVERTER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
300-2048
(93) PUMP GP HOIST CYLINDER CIRCUIT
G N BRAKE RETRACT
SUPPLY LINE
BRAKE CIRCUIT
DRAIN / RETURN LINE
175-7051 TORQUE CONVERTER CHARGE CIRCUIT
HOIST PUMP CIRCUIT
B B
LINE PATTERNS
N Pressure Line
L Pilot / Load Sensing Pressure
14 13 12 11 10 9 8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
(116) BREATHER AS
TRANSMISSION
9C-4937
F F
HYD
TRANSMISSION
CONTROLS
E E
(119) FILTER GP
TRANSMISSION CHARGE
346-5571
(118) DRIVE GP
HOIST PUMP
PUMP 169-9010
PUMP
DRIVE
D D
XMSN BOX
XMSN SCAVENGE
CHARGE PUMP
PUMP
C C
UENR6742-02 VOL 4 of 4
(Dimensions: 25 inches x 24 inches)
(124) VALVE GP
TRANSMISSION COOLER Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
INLET RELIEF
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
(117) COOLER GP
TRANSMISSION HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B B
4W-5056 SUPPLY LINE
DRAIN LINE
TRANSMISSION CIRCUIT
(123) TANK GP
HOIST AND TORQUE CONVERTER LINE PATTERNS
Air Line
Component Group
12 Page,
CALLOUTS
(122) SCREEN YY Taps (Pressure, Sampling, Sensor - by letter)
7J-0725 DL DL D Connectors (By letter)
A A
Component LocationsTable)
138-1234 Part Number
7 6 5 4 3 2 1
RIGHT FRAME VIEW
VIEW ALL CALLOUTS
H
16
19
8 1
7
21
15
12
14
13
11
4
LEFT FRAME VIEW
VIEW ALL CALLOUTS
D
17
E
C
G 18
LOCATED ON
6 OUTSIDE OF
FRAME
3
20
22
FRONT CAB VIEW
VIEW ALL CALLOUTS
10
NOT
SHOWN
RIGHT FRAME VIEW
VIEW ALL CALLOUTS
NOT SHOWN
54
X
34 50 43 40 29
49
32
M
62
63
35
P Q
53 S
52
51
48 R
LEFT FRAME VIEW
VIEW ALL CALLOUTS
F
39
LOCATED AT
BOTTOM OF
C CYLINDERS
46
59
60
44
38
65
LOCATED OUTSIDE
G 41 OF FRAME
61
42
66
N 55
L 67
33
68
64
45
FRONT FRAME VIEW
VIEW ALL CALLOUTS
28
36
37
31
30
RIGHT SIDE FRAME VIEW
VIEW ALL CALLOUTS
X
79 94 89 85 74
93
76
M
104
105
80
P Q
97 S
96
95
R
LEFT SIDE VIEW
LOCATED AT VIEW ALL CALLOUTS
F 84 BOTTOM OF
C CYLINDERS
92
101
102
90
83
107
LOCATED OUTSIDE
G 87 OF FRAME
103
88
108
N 98
L 109
78
110
86
106
91
FRONT FRAME VIEW
VIEW ALL CALLOUTS
81
82
77
75
RIGHT FRONT CHASSIS VIEW
VIEW ALL CALLOUTS
117
124
REAR CHASSIS VIEW
VIEW ALL CALLOUTS
116
123
120
121
118
119