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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.
CORNER OF EVERY MACHINE VIEW PAGE.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR1078-07
January 2021

789D Off-Highway Truck


Hydraulic System
SPD1-UP
SHH1-UP
AX71-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
STEERING SYSTEM
308-2856
308-2857
Accumulator Gp - Steering (Charged) I-16 1
348-9270
348-9277
Core As - Oil Cooler (Steering) 370-9329 E-14 2
Cylinder Gp-steering 4T-6797 J-13 3
Filter - Oil (Steering) 139-1536 E-16 4
Filter Gp - Oil (Steering Pump Case Drain) 4T-4284 E-16 5
Orifice (Sensor Protection) 268-1508 G-15 6
Orifice (Steering Load Sense) 1T-0936 F-15 7
Pump Gp - Metering (HMU) 9T-1318 H-13 8
Pump Gp - Piston (Steering) 349-9480 F-14, F-3 9
Sensor Gp - Temperature (Differential Oil) 118-7226 E-15 10
Switch As - Pressure (High Pressure, Steering) 307-6719 I-16 11
Switch As - Pressure (Low Pressure, Steering) 307-6718 G-15 12
Tank And Filter Gp - Steering 155-6660 E-15 13
Valve - Breaker Relief 220-0814 F-16 14*
Valve - Check (Hydraulic Oil Cooler Bypass) 200-6311 E-14 15
Valve Gp - Accumulator Charging 148-9236 G-16 16
Valve Gp - Check (Steering Oil Cooler Bypass) 6E-1454 H-15 17
Valve Gp - Solenoid And Relief 349-9263 H-16 18
Valve Gp - Steering 9T-1317 J-13 19
HOIST SYSTEM
Cylinder Gp - Hoist 9T-2807 B-8 20
Manifold Gp - Hydraulic (Hoist Lines) 186-6317 C-4 21
Pump Gp - Gear (Hoist And Rear Brake Cooling) 175-6253 F-4 22
Screen Gp - Hoist Lines 6E-5472 C-4 23
Valve Gp - Control 354-8558 D-7 24
Valve Gp - Counterbalance 132-7102 C-6 25
HOIST AND BRAKE COOLING SYSTEMS
Filter - Oil 4T-6788 H-3 26
Screen As - (Hydraulic, Transmission) 9T-3838 E-6 27
Screen As - (Hydraulic, Transmission) 9T-3850 E-6, A-15 28
Tank Gp - Hydraulic And Transmission 356-5203 E-6, A-15 29
BRAKE AND BRAKE COOLING SYSTEMS
241-3147
Accumlator Gp - Brake 348-9268 E-9 30
243-5339
348-9274
Brake Gp - Service And Parking (Left Front) 257-6301 H-2 31
Brake Gp - Service And Parking (Left Rear) 257-6298 I-10 32
Brake Gp - Service And Parking (Right Front) 257-6301 D-2 33
Brake Gp - Service And Parking (Right Rear) 257-6298 B-10 34
Cylinder Gp - Air / Hydraulic 8W-3405 G-10 35
Cylinder Gp - Air / Hydraulic 8W-3405 G-2 36
Filter Gp - Oil (Hydraulic, Transmission) 332-8833 H-6 37
Plug - Orifice 8J-9990 I-8 38
Pump And Motor Gp - Brake Release (Parking, Secondary) 5T-1060 E-9 39
Note * - Not shown on the graphic.
COMPONENT LOCATION
Page 2 of 2
Part Schematic Machine
Description
Number Location Location
Pump Gp - Gear (Brake Cooling) 8E-3882 H-6 40
Screen As 6E-5065 I-8 41
Screen As - (Rear Brake Coolers) 224-3895 C-9 42
Switch Gp - Oil Filter Bypass 164-7577 H-6 43
Tank Gp - Brake (Service) 6E-1851 I-9 44
Valve - Check 9T-3752 D-9 45
Valve - Check 138-4732 H-8 46
Valve And Mtg Gp - Brake (Automatic Retarder) 177-8840 D-9 47
Valve As - Shuttle 305-5410 F-10 48
Valve As - Shuttle 305-5410 F-2 49
Valve Gp - Brake (Parking) 149-4133 H-8 50
Valve Gp - Check 9T-3096 E-9 51
REAR AXLE LUBRICATION SYSTEM
Filter Gp - Oil (Rear Axle Lubrication) 334-0572 G-13 52
Manifold Gp - Control (RRAX Lubrication, Pump) 313-9544 F-12 53
Pump And Motor Gp - Rear Axle Lube 380-7683 G-13 54
Pump Gp - Gear (Rear Axle Lubrication) 380-7682 F-14, F-3 55
Sensor Gp - Liquid Level 330-9321 F-13 56
Sensor Gp - Pressure (Final Drive Oil) 221-3414 G-12 57
Sensor Gp - Temperature (Differential Oil) 118-7226 F-12 58
Switch Gp - Filter Bypass Mechanical 164-7577 G-13 59
Valve Gp - Solenoid (Rear Axle Motor Drive) 380-0784 G-14 60
TORQUE CONVERTER SYSTEM
Filter Gp - Oil (TC Charging) 4T-4760 H-6 61
Pump Gp - Gear 6T-6147 G-5 62
Screen Gp - Hydraulic (TC, Front Brake Cooling) 186-6434 I-4 63
Switch As - Pressure (Fuel Filter, Differential) 255-2282 H-6 64
Torque Converter And Housing Gp 299-0726 H-4 65
Valve Gp - Lock-up Clutch And Sync (TC) 8E-6146 H-5 66
Valve Gp - Relief (Torque Converter Inlet) 3P-0348 I-6 67
Valve Gp - Relief (Torque Converter Outlet) 9W-7403 H-4 68
TRANSMISSION SYSTEM
Breather 4T-6788 D-13 69
Filter Gp - Oil (Hydraulic, Transmission) 332-8833 C-15 70
Pump Gp - Gear (Transmission) 156-8525 B-15 71
Screen Gp - Magnetic 7T-4554 D-14 72
Sensor Gp - Liquid Level (Transmission Oil) 330-9321 A-15 73
Switch As - Pressure (Power Train Oil) 341-6644 B-15 74
MISCELLANEOUS SYSTEMS
Slack Adjuster Gp (Front) 205-0558 F-1 75
Core As - Oil Cooler (Brake Oil, Front) 200-5972 I-3 76
Core As - Oil Cooler (Brake Oil, Rear) 200-5972 C-9 77
Core Gp - Oil Cooler (Transmission) 7W-1713 C-15 78
Drive Gp - Pump 2A-6546 F-4, F-15, B-14 79
Slack Adjuster Gp (Rear) 205-0560 F-11 80
Valve Gp - Cooler Bypass 7T-0297 C-14 81
Valve Gp - Diverter 105-0170 I-4 82
Valve Gp - Traction Control 222-4744 F-9 83
TAP LOCATION

Tap Schematic
Description
Number Location
AA Steering System - Auxiliary Power Unit Port H-15
BB Steering System - Oil Sample Port H-15
CC High Steering Accumulator Pressure I-13
DD Low Steering Pump Pressure G-15
EE Manifold Control Pressure F-12
FF* Transmission Charge Pump Pressure D-15
GG Transmission Lube Pump Pressure D-15
HH Transmission System - Oil Sample Port C-15
II Left Rear Brake Cooling Outlet Pressure I-11
JJ Left Rear Parking Brake Pressure I-10
KK Left Rear Brake Cooling Inlet Pressure H-10
LL Right Rear Brake Cooling Outlet Pressure B-11
MM Right Rear Brake Cooling Inlet Pressure B-10
NN Right Rear Parking Brake Pressure C-10
OO Left Front Brake Cooling Inlet Pressure H-2
PP Left Front Brake Cooling Outlet Pressure H-1
QQ Right Front Brake Cooling Inlet Pressure D-2
RR Right Front Brake Cooling Outlet Pressure D-1
SS Rear Service Brake Pressure F-10
TT Front Service Brake Pressure F-2
UU Torque Converter Charge Pressure I-5
VV Torque Converter Lock-Up Clutch Pressure H-5
WW Torque Converter Outlet Pressure H-4
XX* Hoist System And Torque Converter System - Oil Sample Port H-
YY Left Brake Pressure F-9
ZZ Right Brake Pressure F-9
A1 Automatic Retarder Control Pressure D-9
A2 Automatic Retarder Control Pressure D-9
A3 Automatic Retarder Control Pressure D-8
A4 Hoist System - Auxiliary Power Unit Port C-8
A5 Hoist System - Auxiliary Power Unit Port C-8
A6 Hoist Pump Pressure (First Section) F-4
A7 Hoist Pump Pressure (Second Section) F-4
A8* Steering Tank Pressure E-15
Note * - Not shown on the graphic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(3) CYLINDER GP
STEERING
4T-6797

CL CR
J (19) VALVE GP J
STEERING
9T-1317
(Dimensions: 56 inches x 35 inches)

L R
UENR1078-07

(38) PLUG
(44) TANK GP ORIFICE
(1) ACCUMULATOR GP (41) SCREEN AS
P
BRAKE (SERVICE) 8J-9990 (82) VALVE GP
STEERING 6E-5065
II 6E-1851 (67) VALVE GP DIVERTER
(CHARGED) LEFT JJ
RELIEF (TORQUE CONVERTER INLET) 105-0170
308-2856
308-2857 REAR 3P-0348
348-9270
(11) SWITCH AS 348-9277
I EF
(76) CORE AS I
PRESSURE
(HIGH PRESSURE, T OIL COOLER
STEERING) (63) SCREEN GP (BRAKE OIL, FRONT)
307-6719 HYDRAULIC 200-5972
HP LS HT
C
(64) SWITCH AS (TC, FRONT BRAKE COOLING)
PRESSURE UU 186-6434
(17) VALVE GP CC (31) BRAKE GP
(FUEL FILTER, (61) FILTER GP (68) VALVE GP
AA CHECK DIFFERENTIAL)
SERVICE AND PARKING
A OIL (TC CHARGING) RELIEF
(STEERING OIL 257-6301
255-2282 4T-4760 (66) VALVE GP (TORQUE CONVERTER OUTLET)
42 Page,

ACC COOLER BYPASS) LOCK-UP CLUTCH 9W-7403


P 6E-1454 (32) BRAKE GP H (43) SWITCH GP AND SYNC (TC) LEFT
ACC L R
SERVICE AND PARKING KK B
OIL FILTER BYPASS (65) TORQUE CONVERTER AND HOUSING GP
STEERING SUPPLY (50) VALVE GP VV 8E-6146
257-6298
BRAKE
164-7577 299-0726 FRONT
(PARKING)
STER BLEED
SOL STEERING RETURN
LS
(8) PUMP GP
149-4133 WW
METERING (HMU)
H T
9T-1318
H
(18) VALVE GP F E LOCK-UP
(40) PUMP GP (26) FILTER
SOL AND RELIEF BB OIL
GEAR (BRAKE COOLING) VALVE
OO XX
VALVE GP - RELIEF 349-9263
(EU-PED ONLY) 8E-3882 4T-6788
359-7343
SUPPLY RETURN (62) PUMP GP
TO GEAR
HOIST VALVE 6T-6147 PP
(59) SWITCH GP PILOT
PRESSURE
(46) VALVE
FILTER BYPASS
(52) FILTER GP (35) CYLINDER GP CHECK
MECH (37) FILTER GP
(12) SWITCH AS OIL (REAR AXLE AIR / HYDRAULIC 138-4732 TORQUE CONVERTER
164-7577 OIL (HYDRAULIC,
PRESSURE LUBRICATION) 8W-3405 TRANSMISSION)
(LOW PRESSURE, STEERING) 334-0572 332-8833
307-6718 (60) VALVE GP
SOLENOID
(REAR AXLE (54) PUMP AND MOTOR GP
(57) SENSOR GP
MOTOR DRIVE) REAR AXLE LUBE
PRESSURE
G 380-0784 380-7683
(FINAL DRIVE OIL) G
P 221-3414
DD (36) CYLINDER GP
AIR / HYDRAULIC
(6) ORIFICE 8W-3405
SENSOR PROTECTION
(16) VALVE GP (53) MANIFOLD GP
268-1508 (83) VALVE GP
ACCUMULATOR CONTROL
CHARGING (7) ORIFICE FINAL DRIVE
(RRAX LUBRICATION, PUMP) TRACTION CONTROL
(9) PUMP GP BYPASS SOL
222-4744 A7
148-9236 STEERING LOAD SENSE 313-9544 YY
1T-0936
PISTON A6
(STEERING)
L P-SIG
349-9480 EE S-2
(79) DRIVE GP LS P TCS PROPNL
SOL
PUMP
(48) VALVE AS (49) VALVE AS
2A-6546 P
SHUTTLE D PUMP SHUTTLE
F 305-5410 DRIVE 305-5410 F
(14) VALVE PUMP (22) PUMP GP BOX
FINAL S-1
BREAKER RELIEF DRIVE DIFFERENTIAL GEAR (HOIST AND
BOX
DRIVE T
(58) SENSOR GP SS TCS 4-WAY SOL
TT
220-0814 TEMPERATURE (29) TANK GP REAR BRAKE
(DIFFERENTIAL OIL)
R
HYDRAULIC COOLING)
(56) SENSOR GP BANJO HOUSING SUMP
AND XMSN 175-6253 (79) DRIVE GP (9) PUMP GP
LIQUID LEVEL 118-7226
ZZ 356-5203 PUMP PISTON
330-9321 (STEERING)
L2 2A-6546
S 349-9480
(5) FILTER GP (51) VALVE GP
OIL (STEERING PUMP CHECK (55) PUMP GP
(10) SENSOR GP (80) SLACK ADJUSTER GP (39) PUMP AND MOTOR GP
CASE DRAIN) 9T-3096 GEAR (75) SLACK ADJUSTER GP
TEMPERATURE (55) PUMP GP (REAR) BRAKE RELEASE
4T-4284 (REAR AXLE LUBRICATION) (FRONT)
(DIFFERENTIAL OIL) GEAR 205-0560 (PARKING, SECONDARY) 380-7682 205-0558
118-7226 (REAR AXLE LUBRICATION) 5T-1060
XMSN
HOIST/BRAKE COOLING TANK (28) SCREEN AS
380-7682 (27) SCREEN AS
TANK (HYDRAULIC,
(HYDRAULIC,
(15) VALVE BRAKE RETRACT TRANSMISSION)
E
MOTOR
(30) ACCUMULATOR GP TRANSMISSION) E
T
CHECK 9T-3850 (28) SCREEN AS
BRAKE 9T-3838
(HYD. OIL COOLER BYPASS) M (HYD., TRANSMISSION)
A8 200-6311 241-3147 (CHARGED) 9T-3850
348-9268 (CHARGED)
(4) FILTER (13) TANK AND FILTER GP 243-5339 (UNCHARGED)
OIL (STEERING) STEERING (2) CORE AS 348-9274 (UNCHARGED)
139-1536 155-6660 OIL COOLER (STEERING)
370-9329 (45) VALVE HIGH PRESSURE
RELIEF

STEERING SYSTEM AND REAR AXLE LUBRICATION ACC


CHECK
9T-3752 P C
(24) VALVE GP DUAL STAGE
SIGNAL SPOOL
CONTROL HOIST
(69) BREATHER A1 A3 354-8558
NOTE D MAIN RELIEF
HYDRAULIC 4T-6788 LOW PRESSURE
QQ RR
FF
DUMP SPOOL

TRANSMISSION HARC BLEED SOL HARC SUPPLY RELIEF

CONTROLS
SOL

351-0982 351-0988 RIGHT


D D
HARC CONT T BODY LOWER
FRONT
SOL SOL

GG A2 HOIST (INSIDE)
SCREEN SW
(33) BRAKE GP
(72) SCREEN GP SERVICE AND PARKING
S1
MAGNETIC 257-6301
C1
7T-4554
(78) CORE GP (47) VALVE AND MTG GP
BRAKE (AUTOMATIC RETARDER) C2
OIL COOLER
(TRANSMISSION) 177-8840
7W-1713 BRAKE A1
COOLING RELIEF RAISE

H1
(81) VALVE GP
(70) FILTER GP HOLD
COOLER BYPASS
OIL (HYDRAULIC, H2 A2
C 7T-0297 C
TRANSMISSION) A4
332-8833
A5 SIGNAL ORIFICE #1
ROD END
VENT SLOT SNUB
(23) SCREEN GP
ACRO STEM
SIGNAL ORIFICE #2
(HOIST LINES)
HH NN 6E-5472
FLOAT
(42) SCREEN AS R1
(77) CORE AS (REAR BRAKE COOLERS) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(21) MANIFOLD GP HOIST (OUTSIDE)
OIL COOLER 224-3895 LOWER
SCREEN SW PRIMARY AND REAR BRAKE COOLING PUMP CIRCUIT
R2 HYDRAULIC HOIST AND SECONDARY PARKING BRAKE PUMP CIRCUIT
(BRAKE OIL, REAR) (25) VALVE GP HOIST CYLINDER CIRCUIT
(HOIST LINES)
200-5972 TORQUE CONVERTER CHARGE PUMP CIRCUIT
LL (20) CYLINDER GP COUNTERBALANCE 186-6317 STEERING CYLINDER CIRCUIT
REAR AXLE GEAR PUMP CIRCUIT
HOIST 132-7102 SUPPLY LINE
9T-2807 TORQUE CONVERTER RELIEF CIRCUIT
TRANSMISSION PUMP CIRCUIT

MM VENT ORIFICE FOR


COUNTERBALANCE VALVE
REAR AXLE OIL PUMP CIRCUIT
DRAIN / RETURN LINE

(74) SWITCH AS (71) PUMP GP SERVICE AND PARKING BRAKE CIRCUIT


GEAR (TRANSMISSION) BRAKE COOLING CIRCUIT
B PRESSURE
156-8525
RIGHT B
(POWER TRAIN OIL) (34) BRAKE GP
341-6644 REAR SERVICE AND PARKING S2
257-6298 BODY RAISE SOL

XMSN XMSN XMSN (79) DRIVE GP Pressure Line


SCAV
CHARGE LUBE PUMP PUMP Pilot / Load Sensing Pressure
DRIVE 2A-6546 Drain / Return Lines
BOX
Air Line

(28) SCREEN AS
(HYDRAULIC, TRANSMISSION)
HOIST, BRAKE COOLING, PARKING BRAKES, SERVICE BRAKES AND TORQUE CONVERTER SYSTEM Component Group

CALLOUTS
9T-3850 YY Taps (Pressure, Sampling, Sensor - by letter)
(73) SENSOR GP DL DL D Connectors (By letter)
LIQUID LEVEL
Callout Number Component
(TRANSMISSION OIL) (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

NOTE D: HOIST VALVE STEM SHIFTS TOWARDS 138-1234


A 330-9321 Part Number
A
ENERGISED SOLENOID
XMSN HOIST/BRAKE COOLING TANK
TANK THIS SCHEMATIC IS FOR THE 789D OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
(29) TANK GP Do not operate or work on this product unless you have MEDIA NUMBER: UENR1078-07
HYDRAULIC AND XMSN read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 288-5601, CHANGE: 04, VERSION: -
356-5203
TRANSMISSION
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BRAKE AND BRAKE COOLING SYSTEM

YY 83 ZZ SS 80
A1
A2

47

45
A3

30

20
38
50
20
46

41
39 A4
D
FW

51 35 48 44
A5
HOIST AND TORQUE CONVERTER SYSTEM

FWD

69 26
9
79 61 71 A6 29 22 A7

55

77

23
76

42 21

82 75

7 TT

66
24
VV
25
65
UU
68

WW 67 62 40 49 36
HYDRAULIC TANK AND FILTER CIRCUIT

10

74

70
64
HH 70 74

73

43 37 27 28
METERING PUMP

8
REAR AXLE LUBRICATION SYSTEM

GG

JJ EE 53 57 54 72 60 NN

59

52 56 58
SERVICE AND PARKING BRAKE

LL
II

34 32
MM KK

63

QQ
PP

RR
31

33 OO
FWD
STEERING SYSTEM

5 6 17 18 BB 3

16
11

33
31
CC

AA 12
DD 19
78

81
FWD

15

2
STEERING TANK

13

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