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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
 M0096625-02
February 2023

785 Dynamic Gas Blending (DGB)

With the Economizer
Conversion System
APX1-UP
YDG1-UP

PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Economizer C-4 1 Valve - Fill Line Check C-7 16
Filter As A-5 2 Valve - Fill Line Shut Off D-7 17
Gauge - Pressure 1 D-5 3 Valve - Line Relief D-7 18
Gauge - Pressure 2 D-5 4 Valve - Primary Relief D-7 19
Receptacle - Liquid Natural Gas E-7 5 Valve - Relief C-7 20
Receptacle - Vent E-5 31 Valve - Secondary Relief C-7 21
Regulator GP B-4 6 Valve - System Vent A-5 22
Strainer - Liquid Natural Gas E-7 7 Valve - Tank Isolation B-7 23
Tank - Liquid Natural Gas Fuel E-6 8 Valve - Vapor Delivery Line Check C-7 24
Valve - Chassis Relief A-5 9 Valve - Vent Isolation Shut Off C-7 25
Valve - Check 1 *NOT SHOWN C-4 10 Valve - Vent Shut Off E-5 26
Valve - Check 2 D-4 11 Valve As - Thermal Relief A-5 27
Valve - Defuel Relief C-4 12 Valve Gp - Fuel A-3 28
Valve - Defuel Shut Off B-4 13 Valve Gp - Gas Actuation A-4 29
Valve - Engine Vent A-4 14 Vaporizer As - Liquid Natural Gas B-6 30
Valve - Excess Flow C-7 15
 7 6 5 4 3 2 1

(8) TANK - LNG FUEL

535-9639

FILL RECEPTACLE
(5) RECEPTACLE - LNG DEFUEL & VENT RECEPTACLE
550-5381 (31) RECEPTACLE - VENT
E 469-0944 E

(7) STRAINER - LNG

(26) VALVE - VENT SHUT OFF
535-9641
459-9151

N1 LNG INLET (3) GAUGE - PRESSURE 1

N2 GAS VENT 459-9143
N3 LNG OUTLET

(19) VALVE - PRIMARY RELIEF

514-2369

D (4) GAUGE - PRESSURE 2

D
(18) VALVE - LINE RELIEF N3 459-9143
N1 N2
550-5376

(17) VALVE - FILL LINE SHUT OFF

535-9643 (11) VALVE - CHECK 2
550-5377

(16) VALVE - FILL LINE CHECK

550-5380

(1) ECONOMIZER
(25) VALVE - VENT ISOLATION SHUT OFF 550-5379
459-9151

(21) VALVE - SECONDARY RELIEF

459-9144
C C
(24) VALVE - VAPOR DELIVERY LINE CHECK
550-5377
(10) VALVE - CHECK 1
(20) VALVE-RELIEF 492-1812
459-9145
(12) VALVE - DEFUEL RELIEF
459-9145
(15) VALVE - EXCESS FLOW BOOST REFERENCE
550-5378

(13) VALVE - DEFUEL

SHUT OFF
(Dimensions: 34 inches x 24 inches)

459-9151
(23) VALVE - TANK ISOLATION
535-9642
M0096625-02

B VENT STACK LNG OUT B

(30) VAPORIZER AS - LNG

554-3064 (6) REGULATOR GP
LINE PATTERNS
490-7541
Pressure Line
PRD

(28) VALVE GP - FUEL Pilot / Load Sensing Pressure

463-0220 Drain / Return Lines

Air Line
(29) VALVE GP - GAS ACTUATION Component Group
516-8290 (14) VALVE - ENGINE VENT
16 Page,

CALLOUTS
109-0897
YY Taps (Pressure, Sampling, Sensor - by letter)
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the DL DL D Connectors (By letter)
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
A (27) VALVE AS - tions or heed the warnings could result in injury or
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name A
(22) VALVE - SYSTEM VENT THERMAL RELIEF
death. Proper care is your responsibility. Component LocationsTable)
138-1234 Part Number

459-0623 553-0293
THIS SCHEMATIC IS FOR THE 785 DYNAMIC GAS BLENDING (DGB)
(9) VALVE - CHASSIS RELIEF WITH THE ECONOMIZER CONVERSION SYSTEM
514-2369 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOT JACKET WATER
MEDIA NUMBER: M0096625-02
(2) FILTER AS GAS VENT LINE SCHEMATIC PART NUMBER: 457-6003, CHANGE: 03, VERSION: -
COMPRESSED NATURAL GAS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
465-3352 LIQUID NATURAL GAS in neutral and with parking brake set.
AIR LINE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
COLD JACKET WATER
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
ENGINE
VIEW ALL CALLOUTS
28

29

14

6
LIQUID NATURAL GAS TANK

8 VIEW ALL CALLOUTS

15
17
16
21

13 12

24
1

18 5
11
23 7
3 26 31
4
25
9
20
22
19
27

30
2