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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
UENR6746-01
May 2023

773 and 773E Off-Highway Truck


Hydraulic System
FKT1-UP
PRB1-UP
DJS1-UP

PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Adjuster Gp - Rear Brake Slack F-16, E-8 1
Brake Gp - LH Front H-1 2
Brake Gp - LH Rear H-16, H-8 3
Brake Gp - RH Front D-1 4
Brake Gp - RH Rear C-16, C-8 5
Breather - Hoist Tank C-6 6
Check Valve - Brake Retract G-14, G-6 7
Check Valve - Steering G-11 8
Control Gp - Traction Control System Valve E-14 9
Core As - Rear Brake Oil Cooler E-6 10
Cylinder Gp - Front Brake Master G-2 11
Cylinder Gp - Hoist C-3 12
Cylinder Gp - Rear Brake Master F-8 13
Cylinder Gp - Steering H-10 14
Filter Gp - Brake Retract G-14, E-4 15
Filter Gp - Steering D-12 16
Filter Gp - Steering Pump Case Drain C-11 17
Orifice - Plate C-4 18
Orifice - Plate Hoist C-3 19
Pump Gp - Brake Retract G-13, D-11, D-4 20
Pump Gp - Brake Retract Electric Drive D-6 21
Pump Gp - Hoist G-13, D-11, E-4 22
Pump Gp - Steering G-13, D-11, E-4 23
Pump Gp - Steering Electric Drive F-9 24
Pump Gp - Steering Hand Metering H-10 25
Screen As - Brake Cooling E-6 26
Screen As - Brake Cooling Return C-5 27
Screen As - Hoist Pump Suction D-4 28
Switch As - Primary Steering Pressure Low F-12 29
Tank Gp - Brake Make Up H-7 30
Tank Gp - Hoist, Brake and Brake Cooling C-5 31
Tank Gp - Steering C-12 32
Valve Gp - Brake Retract H-14, H-6 33
Valve Gp - Breaker D-9 34
Valve Gp - Diverter E-6 35
Valve Gp - Hoist D-2 36
Valve Gp - Load Sense Pilot Signal Resolver F-10 37
TAP LOCATION

Tap Schematic
Description
Number Location
AA RH Rear Brake Port C-15
BB LH Rear Brake Port H-15
CC LH Brake Pressure Test Port F-14
DD RH Brake Pressure Test Port D-14
EE Oil Sample Port C-12
FF Steering Pressure Test Port G-11
GG Service Brake Pressure Test Port F-8
HH Parking Brake Pressure Test Port D-8
JJ Brake Cooling Pressure Test Port C-7
KK Oil Sample Port F-4
LL Pump Pressure Test Port E-4
MM Cylinder Head End Pressure Test Port C-4
NN Cylinder Rod End Pressure Test Port D-3
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
(Dimensions: 56 inches x 35 inches)
UENR6746-01

I I

(3) BRAKE GP
LH REAR (14) CYLINDER GP
42 Page,

2A-7070 BB STEERING
LEFT REAR
417-2644 (2) BRAKE GP
(33) VALVE GP LH FRONT
BRAKE RETRACT 125-1384
113-1543 (30) TANK GP
BRAKE MAKE UP
H 143-9426 H

(33) VALVE GP
(25) PUMP GP BRAKE RETRACT
STEERING HAND 113-1543
METERING
192-4286 (3) BRAKE GP
LH REAR
2A-7070

(11) CYLINDER GP
FROM TOW TO HOIST PILOT
PUMP FRONT BRAKE MASTER
(7) CHECK VALVE 8X-6987
BRAKE RETRACT
TO REAR BRAKE 138-4733
OIL COOLER
G (20) PUMP GP G
BRAKE RETRACT
(8) CHECK VALVE (7) CHECK VALVE
244-3304 STEERING (37) VALVE GP
FF LOAD SENSE PILOT
BRAKE RETRACT
175-7050 (13) CYLINDER GP 138-4733
SIGNAL RESOLVER REAR BRAKE MASTER TO TRACTION CONTROL
8J-6875 8W-3405 SYSTEM VALVE
(15) FILTER GP (02C6)
BRAKE RETRACT
132-5448 (23) PUMP GP (22) PUMP GP
STEERING HOIST
219-1964 244-3304

(1) ADJUSTER GP
REAR BRAKE SLACK
PRESSURE MAIN RELIEF
205-0557 (29) SWITCH AS DUMP SPOOL
REDUCING
PRIMARY STEERING VALVE
F PRESSURE LOW (24) PUMP GP F
CC 313-5104 STEERING
RAISE RELIEF
SECONDARY ELECTRIC DRIVE
TO BRAKE PILOT
BACKUP
RELIEF
175-7051 GG
PRIMARY
BACKUP
VALVE KK
RELIEF LOWER RELIEF
VALVE
M
LOWER,
(15) FILTER GP FLOAT, SNUB
SOLENOID
BRAKE RETRACT
DUAL STAGE

ECM
(1) ADJUSTER GP (10) CORE AS 132-5448 SIGNAL SPOOL
REAR BRAKE SLACK REAR BRAKE (26) SCREEN AS
205-0557 OIL COOLER BRAKE COOLING LL
141-4109 6E-6640
RAISE
E E
HOLD

(23) PUMP GP SNUB


STEERING
(35) VALVE GP 219-1964
(9) CONTROL GP FLOAT
TRACTION CONTROL DIVERTER
SYSTEM VALVE 3G-2887 LOWER
BRAKE
222-4744 (23) PUMP GP COOLING
RELIEF
STEERING
219-1964
(34) VALVE GP (21) PUMP GP (20) PUMP GP (22) PUMP GP
DD (20) PUMP GP BREAKER BRAKE RETRACT BRAKE RETRACT HOIST
BRAKE RETRACT 358-9476 244-3304 244-3304
M
ELECTRIC DRIVE
244-3304 RAISE
175-7051
D SOLENOID D
(28) SCREEN AS (4) BRAKE GP
BRAKE
(16) FILTER GP HOIST RETRACT HOIST PUMP RH FRONT
STEERING SUCTION 125-1384
144-0832 (22) PUMP GP 239-8460
HOIST HH NN (36) VALVE GP
244-3304 HOIST
245-1669

RIGHT REAR (6) BREATHER (18) ORIFICE


HOIST TANK (27) SCREEN AS PLATE
EE (17) FILTER GP
8X-4575 BRAKE COOLING 194-1624 (19) ORIFICE
STEERING PUMP RETURN
(5) BRAKE GP PLATE HOIST
CASE DRAIN 9T-9227
173-0159 RH REAR 8X-3572
2A-7070

C C
AA MM
(12) CYLINDER GP
(5) BRAKE GP JJ (31) TANK GP HOIST
RH REAR (32) TANK GP HOIST, BRAKE AND 145-5155
2A-7070 STEERING BRAKE COOLING
170-8018 377-4840

RIGHT REAR

B
TRACTION CONTROL SYSTEM B
(ATTACHMENT) LOAD SENSE STEERING SYSTEM HOIST, BRAKE COOLING, SERVICE BRAKES & PARKING BRAKES

LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pilot / Load Sensing Pressure
STEERING CIRCUIT
Drain / Return Lines SUPPLY LINE
BRAKE CIRCUIT
Air Line DRAIN / RETURN LINE
HOIST CYLINDER CIRCUIT
A Component Group HOIST PUMP CIRCUIT A
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter) THIS SCHEMATIC IS FOR THE 773E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR6746-01
DL DL D Connectors (By letter) read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 462-2667, CHANGE: 00, VERSION: -
Callout Number Component relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name
tions or heed the warnings could result in injury or in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
REAR CHASSIS VIEW
VIEW ALL CALLOUTS

28 31

36 27 33
6
35 DD
7
9 CC

BB
AA
HH
LL 12
5
22

20
23

GG
19

JJ

18 MM NN
FRONT CHASSIS VIEW
VIEW ALL CALLOUTS

34 30 13
11
FF 32
17 EE
4

16
29
8

14

KK
15
37 21
24
ENGINE VIEW
VIEW ALL CALLOUTS

26
NOT
SHOWN

10
CAB VIEW

25
NOT
SHOWN

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