You are on page 1of 18

Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS


to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
KENR8245-04
May 2023

12K, 120K, 140K, and 160K


Motor Grader
Hydraulic System
JJA1-UP
SZP1-UP
SZN1-UP
JAP1-UP
SZS1-UP
JPA1-UP
SZL1-UP
SZW1-UP
SZM1-UP
JBP1-UP

Volume 1 of 2: Standard Implement Control Valve Configuration


Volume 2 of 2: Alternate Implement Control Valve Configurations

PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
COMPONENT LOCATION
VOLUME 1 - STANDARD IMPLEMENT CONTROL
VALVE CONFIGURATION
Schematic Machine
Description
Location Location
Accumulator - Blade Cushion LH C-7, D-7 1
Accumulator - Blade Cushion RH D-2 2
Accumulator (Secondary Steering) B-3 34
Cylinder - Articulation LH D-4 3
Cylinder - Articulation RH D-3 4
Cylinder - Blade Lift (LH) C-6, D-6 5
Cylinder - Blade Lift (RH) D-1 6
Cylinder - Bladetip E-6 35
Cylinder - Center Shift D-2 7
Cylinder - Sideshift E-6 36
Cylinder - Steering LH E-4 8
Cylinder - Steering RH E-3 9
Cylinder - Wheel Lean D-2 10
Motor - Circle Drive C-7, D-7 11
Orifice (Implement Pump) C-6 37
Orifice (Secondary Steering) B-4 38
Pump - Implement/Steering A-4 12
Swivel E-6 39
Tank - Hydraulic A-6 13
Unit - Hand Metering (Not Shown) D-5 14
Valve - Blade Cushion Accumulator LH C-6, D-6 15
Valve - Blade Cushion Accumulator RH D-1 16
Valve - Check (Pump) C-6 40
Valve - Check 1 (Pump) C-5 41
Valve - Check (Steering) B-4 42
Valve - Check With Orifice B-3 43
Valve - Combination B-5 17
Valve - Pressure Relief (Steering) B-4 44
Valve - Implement Control LH (120K) B-6, D-6 18
Valve - Implement Control RH D-3 19
COMPONENT LOCATION
VOLUME 2 - ALTERNATE IMPLEMENT
CONTROL VALVE CONFIGURATIONS

Schematic Machine
Description Location Location
Accumulator (Blade Cushion) B-11, E-5, J-13 48
Cylinder - Articulation LH G-14, B-14, E-14, G-8 20
Cylinder - Articulation RH G-13, B-13, G-7, E-13 21
Cylinder - Blade Lift LH E-4, J-5, J-12 22
Cylinder - Blade Lift RH G-10, G-4, E-10, B-10 23
Cylinder - Blade Tip J-11, J-4, E-3 24
Cylinder - Centershift G-12, G-6, E-12, B-12 40
Cylinder - Plow Angle B-8 47
Cylinder - Plow/Dozer G-9, G-2, B-9 41
Cylinder - Ripper J-14, J-6, E-6 42
Cylinder - Scarifier D-5, G-9, G-3 43
Cylinder - Side Shift J-11, J-5, D-4 44
Cylinder - Wheel Lean G-12, G-5, E-11, B-11 45
Motor - Circle Drive E-2, J-10, J-3 46
Swivel D-3, I-11, I-5 25
Valve - Implement Control LH Config. 1 J-9 26
Valve - Implement Control LH Config (Accugrade) I-2 27
Valve - Implement Control LH Config. 3 D-1 28
Valve - Implement Control RH Config. 1 G-11 29
Valve - Implement Control RH Config. 2 G-1 30
Valve - Implement Control RH Config. 3 D-11 31
Valve - Implement Control RH Config. 4 B-8 32
Valve - Blade Cushion B-11, E-4, I-13 49
TAP LOCATION
VOLUME 1 - STANDARD IMPLEMENT CONTROL
VALVE CONFIGURATION
Tap Schematic
Description
Number Location
A Implement/Steering Pump - Combination Valve Pressure A-5
7 6 5 4 3 2 1
(35) CYLINDER
(1) ACCUMULATOR BLADE TIP
BLADE CUSHION LH 605-8801
162-7450 (36) CYLINDER
(15) VALVE SIDE SHIFT

E7 E6 E5 E4 E3 E2 E1
BLADE CUSHION 605-8806
605-8812 (TOP-ADJUST) (8) CYLINDER (9) CYLINDER
ACCUMULATOR LH
STEERING LH STEERING RH
188-9390
605-8797 605-8798
E 130-9041 (120K) 130-9042 (120K) E
(11) MOTOR
CIRCLE DRIVE
105-3196
(5) CYLINDER
BLADE LIFT LH
605-8814 (39) SWIVEL
260-6502 (4) CYLINDER (16) VALVE
(3) CYLINDER ARTICULATION RH BLADE CUSHION ACCUMULATOR RH
ARTICULATION LH 605-8820 (12K/140K) 188-9390
BLADE
605-8819 (12K/140K) 605-8821 (160K)
CUSHION ATCH
605-8822 (160K) 9T-8785 (120K) (2) ACCUMULATOR
(18) VALVE IMPLEMENT 6E-1554 (120K) BLADE CUSHION RH
CONTROL LH 162-7450
(6) CYLINDER
130-3117 (7) CYLINDER BLADE LIFT RH
CENTER SHIFT 605-8814

D7 D6 D5 D4 D3 D2 D1
605-8818 (10) CYLINDER 132-4926 (120K)
BLADE
6E-1754 (120K) WHEEL LEAN CUSHION ATCH
605-8826
D B A B A B A B A 121-9242 (120K) D

(19) VALVE IMPLEMENT


CONTROL RH
130-3116
124-3325 (120K)

(14) UNIT
HAND METERING
453-1492
P 222-3769 (120K)

B A B A B A B A
T
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS

C7 C6 C5 C4 C3 C2 C1
(1) ACCUMULATOR
BLADE CUSHION LH
(11) MOTOR 162-7450 (120K)
CIRCLE DRIVE
C 105-3196 (120K)
(15) VALVE C
BLADE CUSHION
ACCUMULATOR LH
188-9390 (120K) (41) VALVE
(37) ORIFICE CHECK
209-0939 152-4700

(40) VALVE P
(5) CYLINDER CHECK
BLADE LIFT LH 6E-4701 T
605-8814 LS ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
132-4926 (120K)
KENR8245-04 VOL 1 of 2

BLADE
CUSHION ATCH (43) VALVE - CHECK WITH ORIFICE
223-2459
(Dimensions: 34 inches x 24 inches)

B A B A
(18) VALVE IMPLEMENT

B7 B6 B5 B4 B3 B2 B1
CONTROL LH
104-8672 (120K) (34) ACCUMULATOR - SECONDARY STEERING
519-8071 (CRN/AUS)
PRV
561-8284 (E/UKCA/AUS)
B B
(38) ORIFICE
448-9017
(42) VALVE - CHECK
P 152-4700
T (44) VALVE - PRESSURE
CIRCLE DRIVE BLADE TIP LS
RELIEF (STEERING)
522-9166 LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(17) VALVE Pressure Line
(13) TANK MAIN PUMP OUTPUT

HYDRAULIC
COMBINATION A Pilot / Load Sensing Pressure BLADE TIP CYLINDER CIRCUIT
9T-5957 LOAD SENSE CIRCUIT
214-1984 (12) PUMP Drain / Return Lines STEERING CIRCUIT
SUPPLY LINE
IMPLEMENT/STEERING Air Line ARTICULATION CYLINDER CIRCUIT
6E-3137 Component Group
SIDESHIFT CYLINDER CIRCUIT
484-6745 DRAIN / RETURN LINE
BLADE LIFT CYLINDER CIRCUIT
6E-3136 (120K) CALLOUTS
16 Page,

A7 A6 A5 A4 A3 A2 A1
CENTERSHIFT CYLINDER CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) WHEEL LEAN CYLINDER CIRCUIT
CIRCLE DRIVE CIRCUIT
DL DL D Connectors (By letter)

Callout Number Component

A (Machine Location from


Component LocationsTable)
(52) VALVE GP - CONTROL
138-1234
Name
A
Part Number

IMPL/STRG THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION
MEDIA NUMBER: KENR8245-04
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
SCHEMATIC PART NUMBER (12K/140K/160K): 304-5315, CHANGE: 02, VERSION: -
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER (120K): 304-5313, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(24) CYLINDER
BLADE TIP (22) CYLINDER
605-8801 BLADE LIFT LH (24) CYLINDER

J14 J13 J12 J11 J10 J9 J8 J7 J6 J5 J4 J3 J2 J1


(44) CYLINDER 6E-1549 (120K) 605-8814 BLADE TIP
(48) ACCUMULATOR 605-8801
(42) CYLINDER (BLADE CUSHION) SIDE SHIFT 132-4926 (120K) (44) CYLINDER
605-8806 (42) CYLINDER
162-7450 (120K) SIDE SHIFT
KENR8245-04 VOL 2 of 2

RIPPER RIPPER (46) MOTOR


605-8830 605-8812 (TOP-ADJUST) 605-8806
605-8830 CIRCLE DRIVE
J 6E-4724 (120K)
BLADE CUSHION ATCH
(ONLY FOR 120K) 112-5575 (120K) 605-8812 (TOP-ADJUST) J
(22) CYLINDER 105-3196
BLADE LIFT LH
605-8814
(Dimensions: 48 inches x 35 inches)

132-4926 (120K) (46) MOTOR


CIRCLE DRIVE
105-3196
(26) VALVE - IMPLEMENT
CONTROL LH CONFIG
130-3118
(49) VALVE (25) SWIVEL 104-8645 (120K) (25) SWIVEL
(BLADE CUSHION) 260-6502 260-6502 (27) VALVE
188-9390 (120K) IMPLEMENT CONTROL LH CONFIG

I14 I13 I12 I11 I10 I9 I8 I7 I6 I5 I4 I3 I2 I1


250-0551

I I
A B B A B A A B B A B A
B A B A B A B A A
B
36 Page,

a b

H
H14 H13 H12 H11 H10 H9 RIPPER BLADE LIFT SIDE SHIFT

LH IMPL VALVE ATCH


CIRCLE DRIVE BLADE TIP
LS
P

RETURN
SUPPLY

H8 ACCUGRADE
H7 RIPPER
H6 BLADE LIFT
H5 SIDE SHIFT
H4 CIRCLE DRIVE
H3 BLADE TIP
H2 LS
P

T H1 H

LH IMPL VALVE ATCH (ACCUGRADE)


RETURN SUPPLY

RH IMPL VALVE ATCH


(21) CYLINDER (23) CYLINDER (21) CYLINDER
(20) CYLINDER (23) CYLINDER
ARTICULATION RH

G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1


ARTICULATION LH BLADE LIFT RH (20) CYLINDER ARTICULATION RH
605-8820 (12K/140K) (45) CYLINDER BLADE LIFT RH (43) CYLINDER
605-8819 (12K/140K) (45) CYLINDER 605-8814 (43) CYLINDER ARTICULATION LH 605-8820 (12K/140K)
605-8821 (160K) (41) CYLINDER WHEEL LEAN 605-8814 SCARIFIER (41) CYLINDER
605-8822 (160K) WHEEL LEAN 132-4926 (120K) SCARIFIER 605-8819 (12K/140K) 605-8821 (160K)
9T-8785 (120K) PLOW DOZER 605-8826 132-4926 (120K) 165-2510 PLOW DOZER
6E-1554 (120K) 605-8826 (29) VALVE - IMPLEMENT 165-2510 605-8822 (160K)
CONTROL RH CONFIG 607-3601 (40) CYLINDER 607-3601
121-9242 (120K) FOR 120K: 9T-6951
G (40) CYLINDER 575-7797 314-9338 (120K) CENTER SHIFT G
CENTER SHIFT 605-8818
605-8818

(30) VALVE
IMPLEMENT CONTROL RH CONFIG
589-0380

F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1


B A B A B A B A B A B A A B
B A B A B A B A B A B A

F F

b a

ECI
P P

E14 E13 E12 E11 E10 E9 E8 E7 E6 E5 E4 E3 E2 E1


T T
LS
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT SCARIFIER PLOW DOZER LS
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT SCARIFIER PLOW DOZER ACCUGRADE
RETURN
SUPPLY

E RH IMPL VALVE ATCH E


(21) CYLINDER (49) VALVE
(20) CYLINDER (48) ACCUMULATOR (22) CYLINDER
BLADE CUSHION
ARTICULATION LH ARTICULATION RH BLADE CUSHION LH ACCUMULATOR LH BLADE LIFT LH
605-8820 (12K/140K) (45) CYLINDER (23) CYLINDER 162-7450 (ONLY FOR120K) 605-8814
(24) CYLINDER
605-8819 (12K/140K) 188-9390 (ONLY BLADE TIP
605-8821 (160K) WHEEL LEAN BLADE LIFT RH 132-4926 (120K)
605-8822 (160K) (42) CYLINDER FOR120K) 605-8801
605-8826 605-8814
6E-1554 (120K) 9T-8785 (120K) (40) CYLINDER RIPPER 6E-1549 (120K)
121-9242 (120K) 132-4926 (120K)
CENTER SHIFT 605-8830 (46) MOTOR
605-8818 CIRCLE DRIVE
(31) VALVE 105-3196
IMPLEMENT CONTROL
RH CONFIG

D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1


250-0546 BLADE CUSHION
ATCH (120K)
(44) CYLINDER
(25) SWIVEL (28) VALVE
SIDE SHIFT
260-6502 IMPLEMENT CONTROL RH CONFIG.5
(43) CYLINDER 605-8806
130-3122
SCARIFIER 605-8812 (TOP-ADJUST) 104-8647 (120K)
D 165-2510 112-5575 (120K) D
B A B A B A B A A B
FOR 120K: 9T-6951

B A B A B A B A B A B A B A B A

C14 C13 C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1


a b

P ECI

C P C
T
LS
T

ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT ACCUGRADE WING TILT RIPPER SCARIFIER BLADE LIFT SIDE SHIFT BLADE TIP
LS
WING LIFT CIRCLE DRIVE
ONLY FOR 120K

RH IMPL VALVE ATCH LH IMPL VALVE ATCH


(45) CYLINDER
(48) ACCUMULATOR
BLADE CUSHION ATCH
(41) CYLINDER
(20) CYLINDER WHEEL LEAN (ONLY FOR 120K)

605-8826 (BLADE CUSHION) PLOW DOZER


ARTICULATION LH 162-7450 (120K) 607-3601
605-8819 (12K/140K) 121-9242 (120K)
314-9338 (120K)

B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1


(47) CYLINDER
605-8822 (160K)
PLOW ANGLE
6E-1554 (120K)
FOR 120K: 314-9338
(21) CYLINDER
ARTICULATION RH (40) CYLINDER (23) CYLINDER
B 605-8820 (12K/140K) CENTER SHIFT (49) VALVE BLADE LIFT RH
B
605-8821 (160K) 605-8818 (BLADE CUSHION) 605-8814
9T-8785 (120K) 6E-1754 (120K) 188-9390 (120K) 132-4926 (120K) LINE PATTERNS
B A B A B A B A Pressure Line
(32) VALVE Pilot / Load Sensing Pressure
IMPLEMENT CONTROL RH CONFIG. 2 Drain / Return Lines
130-3124
Air Line
115-1008 (120K) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Component Group
MAIN PUMP OUTPUT
BLADE TIP CYLINDER CIRCUIT
LOAD SENSE CIRCUIT
CALLOUTS

A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1


PLOW DOZER CYLINDER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
WING LIFT CYLINDER CIRCUIT
ARTICULATION CYLINDER CIRCUIT DL DL D Connectors (By letter)
SIDESHIFT CYLINDER CIRCUIT
PLOW ANGLE CYLINDER CIRCUIT Callout Number Component
SCARIFIER CYLINDER CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
DRAIN / RETURN LINE 138-1234 Part Number

A A
P BLADE LIFT CYLINDER CIRCUIT
RIPPER CYLINDER CIRCUIT
CENTERSHIFT CYLINDER CIRCUIT
THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER HYDRAULIC SYSTEM
T WHEEL LEAN CYLINDER CIRCUIT VOLUME 2 of 2: ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATIONS
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW DOZER PLOW ANGLE CIRCLE DRIVE CIRCUIT
WING TILT CYLINDER CIRCUIT MEDIA NUMBER: KENR8245-04
Do not operate or work on this product unless you have SCHEMATIC PART NUMBER (12K/140K/160K): 304-5315, CHANGE: 02, VERSION: -
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER (120K): 304-5313, CHANGE: 00, VERSION: -
relevant Operation and Maintenance Manuals and
SUPPLY RETURN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
RH IMPL VALVE ATCH tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE LEFT VIEW

17

37
11 5
40
7
12 13 A

41 44 42 38

VIEW OF AREA “A”

18
39
3
MACHINE RIGHT VIEW

15 8
1
2 6
10

16

9
43 34 19
BLADE AND TIP ARRANGEMENT
VIEW ALL CALLOUTS

35

36
IMPLEMENT VALVE ATTACHMENTS
VIEW ALL CALLOUTS

28
30
26 27
32
29 31
MACHINE LEFT VIEW
VIEW ALL CALLOUTS

25 40

20 21

46
MACHINE RIGHT VIEW
VIEW ALL CALLOUTS

49 48 23
22 45

46
PLOW DOZER ATTACHMENT
VIEW ALL CALLOUTS

47
41
RIPPER ATTACHMENT

42
SCARIFIER ATTACHMENT

43
BLADE AND TIP ARRANGEMENT
VIEW ALL CALLOUTS

24

44

You might also like