Professional Documents
Culture Documents
GET
Adobe Acrobat Reader
SAVE
a copy of this schematic
THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES
Grids On/Off
Machine Views
FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
COMPONENT LOCATION
VOLUME 1 - STANDARD IMPLEMENT CONTROL
VALVE CONFIGURATION
Schematic Machine
Description
Location Location
Accumulator - Blade Cushion LH C-7, D-7 1
Accumulator - Blade Cushion RH D-2 2
Accumulator (Secondary Steering) B-3 34
Cylinder - Articulation LH D-4 3
Cylinder - Articulation RH D-3 4
Cylinder - Blade Lift (LH) C-6, D-6 5
Cylinder - Blade Lift (RH) D-1 6
Cylinder - Bladetip E-6 35
Cylinder - Center Shift D-2 7
Cylinder - Sideshift E-6 36
Cylinder - Steering LH E-4 8
Cylinder - Steering RH E-3 9
Cylinder - Wheel Lean D-2 10
Motor - Circle Drive C-7, D-7 11
Orifice (Implement Pump) C-6 37
Orifice (Secondary Steering) B-4 38
Pump - Implement/Steering A-4 12
Swivel E-6 39
Tank - Hydraulic A-6 13
Unit - Hand Metering (Not Shown) D-5 14
Valve - Blade Cushion Accumulator LH C-6, D-6 15
Valve - Blade Cushion Accumulator RH D-1 16
Valve - Check (Pump) C-6 40
Valve - Check 1 (Pump) C-5 41
Valve - Check (Steering) B-4 42
Valve - Check With Orifice B-3 43
Valve - Combination B-5 17
Valve - Pressure Relief (Steering) B-4 44
Valve - Implement Control LH (120K) B-6, D-6 18
Valve - Implement Control RH D-3 19
COMPONENT LOCATION
VOLUME 2 - ALTERNATE IMPLEMENT
CONTROL VALVE CONFIGURATIONS
Schematic Machine
Description Location Location
Accumulator (Blade Cushion) B-11, E-5, J-13 48
Cylinder - Articulation LH G-14, B-14, E-14, G-8 20
Cylinder - Articulation RH G-13, B-13, G-7, E-13 21
Cylinder - Blade Lift LH E-4, J-5, J-12 22
Cylinder - Blade Lift RH G-10, G-4, E-10, B-10 23
Cylinder - Blade Tip J-11, J-4, E-3 24
Cylinder - Centershift G-12, G-6, E-12, B-12 40
Cylinder - Plow Angle B-8 47
Cylinder - Plow/Dozer G-9, G-2, B-9 41
Cylinder - Ripper J-14, J-6, E-6 42
Cylinder - Scarifier D-5, G-9, G-3 43
Cylinder - Side Shift J-11, J-5, D-4 44
Cylinder - Wheel Lean G-12, G-5, E-11, B-11 45
Motor - Circle Drive E-2, J-10, J-3 46
Swivel D-3, I-11, I-5 25
Valve - Implement Control LH Config. 1 J-9 26
Valve - Implement Control LH Config (Accugrade) I-2 27
Valve - Implement Control LH Config. 3 D-1 28
Valve - Implement Control RH Config. 1 G-11 29
Valve - Implement Control RH Config. 2 G-1 30
Valve - Implement Control RH Config. 3 D-11 31
Valve - Implement Control RH Config. 4 B-8 32
Valve - Blade Cushion B-11, E-4, I-13 49
TAP LOCATION
VOLUME 1 - STANDARD IMPLEMENT CONTROL
VALVE CONFIGURATION
Tap Schematic
Description
Number Location
A Implement/Steering Pump - Combination Valve Pressure A-5
7 6 5 4 3 2 1
(35) CYLINDER
(1) ACCUMULATOR BLADE TIP
BLADE CUSHION LH 605-8801
162-7450 (36) CYLINDER
(15) VALVE SIDE SHIFT
E7 E6 E5 E4 E3 E2 E1
BLADE CUSHION 605-8806
605-8812 (TOP-ADJUST) (8) CYLINDER (9) CYLINDER
ACCUMULATOR LH
STEERING LH STEERING RH
188-9390
605-8797 605-8798
E 130-9041 (120K) 130-9042 (120K) E
(11) MOTOR
CIRCLE DRIVE
105-3196
(5) CYLINDER
BLADE LIFT LH
605-8814 (39) SWIVEL
260-6502 (4) CYLINDER (16) VALVE
(3) CYLINDER ARTICULATION RH BLADE CUSHION ACCUMULATOR RH
ARTICULATION LH 605-8820 (12K/140K) 188-9390
BLADE
605-8819 (12K/140K) 605-8821 (160K)
CUSHION ATCH
605-8822 (160K) 9T-8785 (120K) (2) ACCUMULATOR
(18) VALVE IMPLEMENT 6E-1554 (120K) BLADE CUSHION RH
CONTROL LH 162-7450
(6) CYLINDER
130-3117 (7) CYLINDER BLADE LIFT RH
CENTER SHIFT 605-8814
D7 D6 D5 D4 D3 D2 D1
605-8818 (10) CYLINDER 132-4926 (120K)
BLADE
6E-1754 (120K) WHEEL LEAN CUSHION ATCH
605-8826
D B A B A B A B A 121-9242 (120K) D
(14) UNIT
HAND METERING
453-1492
P 222-3769 (120K)
B A B A B A B A
T
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP LS
C7 C6 C5 C4 C3 C2 C1
(1) ACCUMULATOR
BLADE CUSHION LH
(11) MOTOR 162-7450 (120K)
CIRCLE DRIVE
C 105-3196 (120K)
(15) VALVE C
BLADE CUSHION
ACCUMULATOR LH
188-9390 (120K) (41) VALVE
(37) ORIFICE CHECK
209-0939 152-4700
(40) VALVE P
(5) CYLINDER CHECK
BLADE LIFT LH 6E-4701 T
605-8814 LS ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
132-4926 (120K)
KENR8245-04 VOL 1 of 2
BLADE
CUSHION ATCH (43) VALVE - CHECK WITH ORIFICE
223-2459
(Dimensions: 34 inches x 24 inches)
B A B A
(18) VALVE IMPLEMENT
B7 B6 B5 B4 B3 B2 B1
CONTROL LH
104-8672 (120K) (34) ACCUMULATOR - SECONDARY STEERING
519-8071 (CRN/AUS)
PRV
561-8284 (E/UKCA/AUS)
B B
(38) ORIFICE
448-9017
(42) VALVE - CHECK
P 152-4700
T (44) VALVE - PRESSURE
CIRCLE DRIVE BLADE TIP LS
RELIEF (STEERING)
522-9166 LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(17) VALVE Pressure Line
(13) TANK MAIN PUMP OUTPUT
HYDRAULIC
COMBINATION A Pilot / Load Sensing Pressure BLADE TIP CYLINDER CIRCUIT
9T-5957 LOAD SENSE CIRCUIT
214-1984 (12) PUMP Drain / Return Lines STEERING CIRCUIT
SUPPLY LINE
IMPLEMENT/STEERING Air Line ARTICULATION CYLINDER CIRCUIT
6E-3137 Component Group
SIDESHIFT CYLINDER CIRCUIT
484-6745 DRAIN / RETURN LINE
BLADE LIFT CYLINDER CIRCUIT
6E-3136 (120K) CALLOUTS
16 Page,
A7 A6 A5 A4 A3 A2 A1
CENTERSHIFT CYLINDER CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) WHEEL LEAN CYLINDER CIRCUIT
CIRCLE DRIVE CIRCUIT
DL DL D Connectors (By letter)
IMPL/STRG THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION
MEDIA NUMBER: KENR8245-04
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
SCHEMATIC PART NUMBER (12K/140K/160K): 304-5315, CHANGE: 02, VERSION: -
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER (120K): 304-5313, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(24) CYLINDER
BLADE TIP (22) CYLINDER
605-8801 BLADE LIFT LH (24) CYLINDER
I I
A B B A B A A B B A B A
B A B A B A B A A
B
36 Page,
a b
H
H14 H13 H12 H11 H10 H9 RIPPER BLADE LIFT SIDE SHIFT
RETURN
SUPPLY
H8 ACCUGRADE
H7 RIPPER
H6 BLADE LIFT
H5 SIDE SHIFT
H4 CIRCLE DRIVE
H3 BLADE TIP
H2 LS
P
T H1 H
(30) VALVE
IMPLEMENT CONTROL RH CONFIG
589-0380
F F
b a
ECI
P P
B A B A B A B A B A B A B A B A
P ECI
C P C
T
LS
T
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT ACCUGRADE WING TILT RIPPER SCARIFIER BLADE LIFT SIDE SHIFT BLADE TIP
LS
WING LIFT CIRCLE DRIVE
ONLY FOR 120K
A A
P BLADE LIFT CYLINDER CIRCUIT
RIPPER CYLINDER CIRCUIT
CENTERSHIFT CYLINDER CIRCUIT
THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER HYDRAULIC SYSTEM
T WHEEL LEAN CYLINDER CIRCUIT VOLUME 2 of 2: ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATIONS
ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW DOZER PLOW ANGLE CIRCLE DRIVE CIRCUIT
WING TILT CYLINDER CIRCUIT MEDIA NUMBER: KENR8245-04
Do not operate or work on this product unless you have SCHEMATIC PART NUMBER (12K/140K/160K): 304-5315, CHANGE: 02, VERSION: -
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER (120K): 304-5313, CHANGE: 00, VERSION: -
relevant Operation and Maintenance Manuals and
SUPPLY RETURN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
RH IMPL VALVE ATCH tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE LEFT VIEW
17
37
11 5
40
7
12 13 A
41 44 42 38
18
39
3
MACHINE RIGHT VIEW
15 8
1
2 6
10
16
9
43 34 19
BLADE AND TIP ARRANGEMENT
VIEW ALL CALLOUTS
35
36
IMPLEMENT VALVE ATTACHMENTS
VIEW ALL CALLOUTS
28
30
26 27
32
29 31
MACHINE LEFT VIEW
VIEW ALL CALLOUTS
25 40
20 21
46
MACHINE RIGHT VIEW
VIEW ALL CALLOUTS
49 48 23
22 45
46
PLOW DOZER ATTACHMENT
VIEW ALL CALLOUTS
47
41
RIPPER ATTACHMENT
42
SCARIFIER ATTACHMENT
43
BLADE AND TIP ARRANGEMENT
VIEW ALL CALLOUTS
24
44