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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES
Grids On/Off
Machine Views
FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
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COMPONENT LOCATION
VOLUME 1 - HMU STEERING AND PILOT
IMPLEMENTS
Schematic Machine
Component
Location Location
Tank Gp B-7 1
Filter Gp B-6 2
Valve Gp - Breaker Relief B-7 3
Implement Pump B-8 4
Pump Gp - Fan A-6 5
Motor Gp - Fan B-6 6
Cooler (Oil Cooler) B-6 7
Valve Gp - Cooler Bypass B-6 8
Pump Gp - Supp Steering (Secondary Steering Attachment) A-5 9
Pilot Manifold (Secondary Steering Attachment) C-7 10
Valve Gp - Diverter B-5 11
Valve Gp - Steering C-3 12
Cylinder - Steering C-2 13
Hand Metering Unit B-4 14
Valve Gp - Relief (Main - Standard, Logger) E-8 15*
Valve Gp - Check (Air Bleed Valve) C-8 16*
Valve Gp - Control (Two Function - Standard) F-8 17
Valve Gp - Control (Three Function - Logger) F-8 18
Valve Gp - Control (Three Function - Attachment) F-8 19
Valve Gp - Control (One Function - Field Conversion) F-8 20
Cylinder - Tilt (966) F-6 21
Cylinder - Tilt (972) F-6 22
Cylinder - Lift (LH) F-5 23
Cylinder - Lift (RH) F-4 24
Valve Gp - Relief - HE (Aux - HE) E-7 25
Valve Gp - Relief - RE (Aux - RE) E-8 26
Valve Gp - Relief (Tilt HE STD & RE STD, RE Logger) E-6 27
Valve Gp - Flow Divider (Brake Oil Cooling Attachment) B-7 28*
Valve Gp - Relief (Tilt HE - Logger) E-6 29
Valve Gp - Pilot (Two Function) D-7 30
Valve Gp - Pilot (Three Function) D-7 31
Manifold Gp - Lift (Standard) F-4 32
Valve Gp - Diverter (Ride Control Attachment) F-4 33
Accumulator (Ride Control Attachment) F-4 34
Valve Gp - Pilot (Shut Off) C-7 35
Cylinder Gp - Aux F-7 37
Valve Gp - Neutralizer C-4 38
Valve Gp - Check (Ride Control Attachment) D-5 39*
Screen Group C-8, D-8 40*
Connector - Orifice B-4 41*
Connector - Orifice D-7, D-5, D-6 42*
Valve Gp (Electronic Demand Fan Valve) B-6 43
Screen Group A-7 44
Cooler Assembly (Brake Oil Cooling Attachment) A-7 45
Quick Coupler Attachment B-7 46*
Quick Coupler Attachment B-7 47*
Steering Pump B-8 48
Pilot Pump A-8 49
Cylinder Logger F-6 50*
Cylinder High Lift 966 F-6 51
Cylinder High Lift 972 F-6 52
Actuator As. F-1 61
Valve Gp - Accumulator D-3 62
Switch As - Pressure D-2 63*
Accumulator Gp (Piston Type) F-2 64
Valve Gp - Tandem Brake Valve E-2 65
Control Gp - Foot Brake F-2 66
Switch As - Limit F-2 67
Sensor Gp - Position F-3 68
Valve Gp - Brake D-1 69
Switch As - Pressure E-1 70
Tap Schematic
Description
Number Location
CC Rear Service Brake Pressure F-3
DD Front Service Brake Presseure F-3
MM Service Brake Accumulator Pressure D-2
8 7 6 5 4 3 2 1
NC
TWO FUNCTION - STANDARD STD (68) SENSOR GP
120-7477 130-2073 POSITION
C C (61) ACTUATOR AS.
PARKING BRAKE
(33) VALVE GP - DIVERTER (ROTARY, LFT BRK PDL)
154-8042
214-4863 PARKING BRAKES
RIDE CONTROL ATTACHMENT
205-8392
DD
(27) VALVE GP - RELIEF
(25) VALVE GP
TILT HE STD AND RE STED (29) VALVE GP
RELIEF
RE LOGGER RELIEF
4T-2742 6E-2377
(65) VALVE GP
TILT HE - LOGGER BRAKE CONTROL
(26) VALVE GP - RELIEF REAR BRAKES SERVICE
4T-4162 4T-2764 210-5587
LOWER CLOSE
RACK BACK
OPEN RAISE
DUMP
TO HYDRAULIC
E FROM DEMAND FAN OIL FILTER
E
(70) SWITCH AS
LOWER
PRESSURE
RAISE
PARKING BRAKES
3E-6452
NC TRANSMISSION
CONTROL
NO
(62) VALVE GP
(39) VALVE GP - RELIEF ACCUMULATOR
229-9984
TILT HE - LOGGER
4T-2764
MM
(30) VALVE GP - PILOT (69) VALVE GP
TWO FUNCTION :152-6480 BRAKE CONTROL
PARKING
(31) VALVE GP - PILOT 106-1774
THREE FUNCTION :152-6481 TO SEMS
D TO BRAKES
(63) SWITCH AS
D
PRESSURE
3E-7693
TO BRAKE DRAIN
(35) VALVE GP
(16) VALVE GP - CHECK
PILOT
AIR BLEED VALVE
SHUT OFF
3G-8607 156-5726 (13) CYLINDER - STEER
133-1747
C C
RENR4398-06 VOL 1 of 2
PILOT/BRAKE
IMPLEMENT
(1) TANK GP
133-1843 Pressure Line
(49) PILOT PUMP (45) COOLER Pilot / Load Sensing Pressure
162-2445 ASSEMBLY HMU SUPPLY PORT
160-0718 Drain / Return Lines
Air Line
Component Group
(5) PUMP GP CALLOUTS
FAN
YY Taps (Pressure, Sampling, Sensor - by letter)
186-3732 Do not operate or work on this product unless you have
read and understood the instruction and warnings in the DL DL D Connectors (By letter)
(44) SCREEN relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
GROUP tions or heed the warnings could result in injury or Callout Number Component
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
(21) CYLINDER - TILT (966)
(37) CYLINDER GP - AUX 144-9005
(23) CYLINDER (24) CYLINDER
(22) CYLINDER - TILT (972)
LIFT (LH) LIFT (RH)
188-2445 133-2964 133-2963
(17) VALVE GP - CONTROL (50) CYLINDER LOGGER (34) ACCUMULATOR
TWO FUNCTION - STANDARD 188-2445 108-5933
120-7477
(51) CYLINDER LOGGER TILT LIFT
(18) THREE FUNCTION - LOGGER (32) MANIFOLD GP
AUX 177-3953 LIFT STANDARD
F 120-7475 (52) CYLINDER HIGH LIFT 972 F
130-2073
(19) THREE FUNCTION - ATTACHMENT 190-5955 (33) VALVE GP
120-7473 DIVERTER
(20) ONE FUNCTION - FIELD CONVERSION 205-8392
120-7611
(25) VALVE GP
RELIEF AUX - HE
(26) VALVE GP (29) VALVE GP
4T-2742
RELIEF AUX - RE RELIEF
4T-4162 (27) VALVE GP TILT HE - LOGGER
RELIEF 4T-2764
TILT HE STD & RE STED,
LOWER CLOSE
RE LOGGER
RACK BACK
OPRN RAISE
6E-2377
DUMP
LOWER
RAISE
E E
STEER
164-4116
(10) VALVE GP
STEERING LOAD SENSE SIGNAL CHECK
111-7775 PILOT LOAD SENSING
(48) STEERING PUMP PORT PUMP PORT
DIRECTIONAL SPOOL
167-1153 IMPL PILOT / PILOT STEERING RETURN "A"
162-2445
(7) COOLER MAKE UP
180-8690 CHECK
QUICK COUPLER
(8) VALVE GP
ATTACHMENT
COOLER BYPASS (43) VALVE GP
237-0946
142-8977 ELECTRONIC DEMAND
PILOT
OIL FROM BRAKE FAN VALVE
PORT
30 Page,
180-8585
(49) PILOT PUMP (1) TANK GP
162-2445 133-1843
REGULATED LINE PATTERNS
(35) VALVE GP
SHUTTLE PRESS. PORT Pressure Line
8J-6875 TO PILOT VALVE
Pilot / Load Sensing Pressure
Air Line
8 7 6 5 4 3 2 1
WHEEL LOADER RIGHT VIEW
VIEW ALL CALLOUTS
35 31 2 3 64 65 CC DD
69 70 14
62
49 25
48
4 26
27
43
22
6
11
9 51
12 37
45 44 1 66 52 21
68 13 38 61 23 10 29
WHEEL LOADER TOP VIEW
VIEW ALL CALLOUTS
62 69 70 64 MM 65 38 CC DD 17 18
11
12 19
5
20
8
32
7 33
34
6
52
22
51
21
43 37
14
4
48 61
49 35 31 44 1 30 13 38 66 67 68 24
WHEEL LOADER RIGHT VIEW
VIEW ALL CALLOUTS
49 12 39 46 3 40 38 10 14 25 26 27 15
4
21
11
22
43
50
5
9 45 44 1 13 2 35 42 23 29 45 51 52 37
WHEEL LOADER TOP VIEW
VIEW ALL CALLOUTS
39 9 11 38 13 41 34 33 17 18 19 20 32
12
5 30
7
31
8
52
4
48 51 50 22 21 37
49 44 45 1 13 40 38 10 14 24