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D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
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Pakistan Refinery Limited This information is confidential, and shall Page: 2
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PRESSURE PROFILE REPORT Date: 19-07-2017
======================================================================================================================================================
Circuit Feed 1
--------------
Number Description Flow Density Visc Dia Sch Length dP/L Velocity Elev dPelev dPin-out Pin Pout
t/h kg/m3 cP in m psi/100ft m/s m bar bar barg barg
TK-16 Feed 0.5 0 0 0 0
L1 Pipe 11.13 700 3.0 8 40 21.3 0.00501 0.137 -0.0343 -0.0339 0 0.03387
J1 Junction 0 0.03387 0.03387
L5 Pipe 11.13 700 3.0 3 40 42.7 0.479 0.926 0 0.0463 0.03387 -0.01239
X1 Strainer K = 0.0 0-0 0 0.207 -0.01239 -0.2192
L2 Pipe 11.13 750 1.5 3 40 3.0 0.389 0.864 0 0.00264 -0.2192 -0.2219
P1201-J MS loading pumps 0 -3.1 -0.2219 2.881
L3 Pipe 11.13 700 3.0 3 40 104 0.479 0.926 0.137 0.262 2.881 2.619
TK16 Product 2.0 0 0 2.619 2.619
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D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 3
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PIPE LINE REPORT Date: 19-07-2017
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-----------------------------------------------------------------------------------------------------------------------------------------------------
Line number | L1 | L5 | L2 | L3
Line name | Pipe | Pipe | Pipe | Pipe
-----------------------------------------------------------------------------------------------------------------------------------------------------
PROCESS DATA | AVG IN OUT | AVG IN OUT | AVG IN OUT | AVG IN OUT
Temperature C | 25.0 25.0 25.0 | 25.0 25.0 25.0 | 25.0 25.0 25.0 | 25.0 25.0 25.0
Pressure barg | 0.0169 0 0.03387 | 0.01074 0.03387 -0.01239 | -0.2206 -0.2192 -0.2219 | 2.75 2.881 2.619
Liq Fraction wt | 1.0 1.0 1.0 | 1.0 1.0 1.0 | 1.0 1.0 1.0 | 1.0 1.0 1.0
Total-Flow t/h | 11.13 | 11.13 | 11.13 | 11.13
Dens-NS kg/m3 | 700 700 700 | 700 700 700 | 750 750 750 | 700 700 700
Elev kg/m3 | 700 | 700 | 750 | 700
Visc-NS cP | 3.0 | 3.0 | 1.5 | 3.0
Vapor-Flow t/h | 0 | 0 | 0 | 0
Density kg/m3 | 0 0 0 | 0 0 0 | 0 0 0 | 0 0 0
Visc cP | 0 0 0 | 0 0 0 | 0 0 0 | 0 0 0
Mol wt | 0 0 0 | 0 0 0 | 0 0 0 | 0 0 0
Z | 0 0 0 | 0 0 0 | 0 0 0 | 0 0 0
Cp/Cv | 0 0 0 | 0 0 0 | 0 0 0 | 0 0 0
Liquid-Flow (wt) t/h | 11.13 | 11.13 | 11.13 | 11.13
Flow (vol) m3/h | 15.9 | 15.9 | 14.84 | 15.9
Density kg/m3 | 700 700 700 | 700 700 700 | 750 750 750 | 700 700 700
Visc cP | 3.0 3.0 3.0 | 3.0 3.0 3.0 | 1.5 1.5 1.5 | 3.0 3.0 3.0
PIPE DATA | | | |
Material | Steel | Steel | Steel | Steel
Size in | 8 | 3 | 3 | 3
Length m | 21.3 | 42.7 | 3.0 | 104
Schedule | 40 | 40 | 40 | 40
ID Flow/Hydr m | 0.203 / 0.203 | 0.0779 / 0.0779 | 0.0779 / 0.0779 | 0.0779 / 0.0779
Roughness (E-3) m | 0.0457 | 0.0457 | 0.0457 | 0.0457
Safety factor | 1.0 | 1.0 | 1.0 | 1.0
Sum of elev's m | 0 | 0 | 0 | 0
VELOCITY | | | |
Velocity m/s | 0.137 0.137 0.137 | 0.926 0.926 0.926 | 0.864 0.864 0.864 | 0.926 0.926 0.926
Sonic (Vap) m/s | 5,000 | 5,000 | 5,000 | 5,000
PRESSURE DROP (In-Out) | | | |
Overall bar | -0.03393 | 0.04626 | 0.002637 | 0.2617
Friction bar | 0 | 0.04626 | 0.002637 | 0.1244
Accel'n bar | 0 | 0 | 0 | 0
Static bar | -0.03434 | 0 | 0 | 0.1373
dP/Length psi/100ft | 0.00501 | 0.479 | 0.389 | 0.479
LINE SIZING | MAX/LARGER MIN/SMALLER | MAX/LARGER MIN/SMALLER | MAX/LARGER MIN/SMALLER | MAX/LARGER MIN/SMALLER
dP/Length psi/100ft | 0.999 | 0.999 | 0.999 | 0.999
Velocity m/s | 100 0.30 | 100 0.30 | 100 0.30 | 100 0.30
VelCoef m/s | 4.54 0.378 | 4.54 0.378 | 4.38 0.365 | 4.54 0.378
Size-Larger/Small in | 10 6 | 4 2 | 4 2 | 4 2
dP/Length psi/100ft | 0.00171 0.0184 | 0.13 3.25 | 0.104 2.71 | 0.13 3.25
Velocity m/s | 0.0868 0.237 | 0.538 2.04 | 0.502 1.9 | 0.538 2.04
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D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 4
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PIPE LINE REPORT Date: 19-07-2017
======================================================================================================================================================
-----------------------------------------------------------------------------------------------------------------------------------------------------
Line number | L1 | L5 | L2 | L3
Line name | Pipe | Pipe | Pipe | Pipe
-----------------------------------------------------------------------------------------------------------------------------------------------------
LIQUID HOLDUP | | | |
Liquid Fraction (vol) | 1.0 | 1.0 | 1.0 | 1.0
Liquid Holdup(dP) (vol) | 1.0 | 1.0 | 1.0 | 1.0
2-PHASE METHOD | Homogeneous | Homogeneous | Homogeneous | Homogeneous
FLOW REGIME | | | |
Horizontal (Mandane) | - | - | - | -
Horizontal (Dukler) | - | - | - | -
Vertical Up (Fair) | - | - | - | -
Vertical Up (Dukler) | - | - | - | -
Vertical Down (Golan) | - | - | - | -
HOMOGENEOUS/DUKLER/BEGGS | | | |
Reynolds No | 6,473 | 16,838 | 33,676 | 16,838
Friction factor | 0.03504 | 0.02815 | 0.02446 | 0.02815
Friction factor (turb) | 0.01406 | 0.0173 | 0.0173 | 0.0173
ftp/fns | 0 | 0 | 0 | 0
Dentp/Denns | 0 | 0 | 0 | 0
LOCKHART-M/CHENOWETH-M | | | |
Liquid-Re | 0 | 0 | 0 | 0
f | 0 | 0 | 0 | 0
Psi/Psi^2 | 0 | 0 | 0 | 0
Vapor-Re | 0 | 0 | 0 | 0
f | 0 | 0 | 0 | 0
Psi^2 | 0 | 0 | 0 | 0
X factor | 0 | 0 | 0 | 0
FITTINGS | TYPE No L/D K | TYPE No L/D K | TYPE No L/D K | TYPE No L/D K
| Entrance 0 0 0.50 | Entrance 0 0 0.50 | Entrance 0 0 0.50 | Entrance 0 0 0.50
| Exit 0 0 1.0 | Exit 0 0 1.0 | Exit 0 0 1.0 | Exit 0 0 1.0
| Gate valve 2 8.0 0 | Gate valve 0 8.0 0 | Gate valve 0 8.0 0 | Gate valve 4 8.0 0
| Globe valv 0 340 0 | Globe valv 0 340 0 | Globe valv 0 340 0 | Globe valv 0 340 0
| Check 0 50.0 0 | Check 0 50.0 0 | Check 0 50.0 0 | Check 0 50.0 0
| Stop-check 0 400 0 | Stop-check 0 400 0 | Stop-check 0 400 0 | Stop-check 0 400 0
| Elbow 4 20.0 0 | Elbow 0 20.0 0 | Elbow 0 20.0 0 | Elbow 10 20.0 0
| 180 Bend 0 50.0 0 | 180 Bend 0 50.0 0 | 180 Bend 0 50.0 0 | 180 Bend 0 50.0 0
| T-Straight 4 20.0 0 | T-Straight 0 20.0 0 | T-Straight 0 20.0 0 | T-Straight 0 20.0 0
| T-Branch 0 60.0 0 | T-Branch 0 60.0 0 | T-Branch 0 60.0 0 | T-Branch 0 60.0 0
| Other 1 0 0 | Other 1 0 0 | Other 1 0 0 | Other 1 0 0
Fitting K | 0 | 0 | 0 | 0
Fitting L/D | 176.0 | 0 | 0 | 232.0
Total Eq Length m | 35.65 | 42.67 | 3.00 | 114.7
======================================================================================================================================================
D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 5
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL FEED SUMMARY Date: 19-07-2017
======================================================================================================================================================
Number Description Elevation Density Level Rel Elev dP loss dP level dP inlet dP total Pres
m kg/m3 m m bar bar bar bar barg
NOTES - (1) dP Inlet for Feed, Products and Vessels represent pressure to velocity conversion only, not friction.
======================================================================================================================================================
D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 6
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PRODUCT SUMMARY Date: 19-07-2017
======================================================================================================================================================
Number Description Elevation Density Level Rel Elev dP loss dP level dP inlet dP total Pres
m kg/m3 m m bar bar bar bar barg
NOTES - (1) dP Inlet for Feed, Products and Vessels represent pressure to velocity conversion only, not friction.
======================================================================================================================================================
D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 7
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PUMP SUMMARY Date: 19-07-2017
======================================================================================================================================================
Number Description Eff Power Flow Density Vol Flow Head Pout-Pin PresIn PresOut
kW t/h kg/m3 m3/h m bar barg barg
P1201-J MS loading pumps 0.3407 3.75 11.1 750 14.8 42.2 3.1 -0.222 2.88
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D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
======================================================================================================================================================
Pakistan Refinery Limited This information is confidential, and shall Page: 8
not be reproduced by any means without the Proj: 21712
Pipng study with eductor installation mi written permission of Recirculation pump . By : MA
Chkd/Apvd: AJ / KZ
CASE 1 NORMAL PUMP NPSH AND CURVES Date: 19-07-2017
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D:\Projects\2017 Projects\21712 - PRL eductor job\PMG loading.kdf
ANNEXURE-II
8|P a g e
Spray Spray Spray Spray
Nozzles Control Analysis F abrication
Tank mixing eductors are widely used in many applications to effectively and
efficiently mix tank solutions. Offering many benefits over other approaches
such as pipes with holes, liquid agitators and pumps, tank mixing eductors
feature different operating principles and are available in many styles, sizes
and materials. To ensure optimal mixing performance, it is important to
understand these product differences and how to specify and install eductors.
This bulletin provides guidelines to help you select the best eductor for
your application. However, many application requirements are unique and
a consultation with one of our technical experts can help ensure proper
eductor specification and placement. Our sales engineers are spray
technology experts, helping processors in hundreds of industries with
parts cleaning, washing, mixing, plating, stripping and other spray operations.
They’re standing by and ready to help.
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– Smaller pumps are less costly to purchase
– Smaller pumps are less costly to operate
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3' to 46' of
46550 16.2 to 375 gpm flow per second
3.5 to 75 gpm Not
Tank Mixing 6-7
(11.3 to 308 l/min) (53.3 to 1540 l/min) (.91 to 14 m of Applicable
Eductor
flow per second)
3" to 24" of
46550-ME
.31 to 2.9 gpm 1.9 to 10.7 gpm flow per second Not
Mini Tank 8-9
(1 to 11.7 l/min) (6.2 to 43.6 l/min) (7.6 to 61 cm of Applicable
Mixing Eductor
flow per second)
0.82 to 3 gpm
46550-AIE (3 to 12.1 l/min)
Not Not Not
Air Induced Tank and 10-11
Applicable Applicable Applicable
Mixing Eductor
0.11 to 1.50 scfm
(3 to 48 Nl/min)
Nozzle
Diffuser Flow-through
Chamber
B enefits
U Entrains four times more solution than pumped solution
UÊÊLarge flow opening allows particulates to pass through
with minimal clogging
UÊÊFlow chamber design eliminates internal material build-up
UÊÊCompact design minimizes interference with plating
racks and other in-tank equipment
UÊWide range of material options
UÊÊIn-tank mounting design eliminates the need for
above tank mounting devices Model 46550 eductors are
available in a wide range
UÊÊMounting accessories simplify installation and allow easy, of sizes and materials
with inlet flow rates up
precise adjustment of eductor flow (See page 12 to 75 gpm (308 l/min).
for mounting accessories ordering information)
UÊÊIdeal for use in anodizing, cleaning, electroplating,
mixing, paint booth, phosphating, plating, rinsing
Ordering Information
and stripping applications
Model 46550 Tank Mix ing Eductors
46550 – 3/8 – P P
| | |
Model Inlet Material
No. Conn. Code
BSPT connections require the addition of a “B”. Example B46550 – 3/8 – PP.
Specifications
Materials
Materials: Kynar®*, polypropylene**, cast 316 stainless steel
Material Inlet Conn.
Inlet Conn. (in.): 1/4, 3/8, 3/4 and 1-1/2 NPT or BSPT (M) Materials
Code 1/4 3/8 3/4 1-1/2
Effective Flow Field: 3' to 46' of flow per second Kynar® KY U
(.91 to 14 m of flow per second)
Polypropylene PP U U U U
Dimensions: 3" to 10" length (76 to 254 mm);
Cast 316
1-1/4" to 4-1/2" (32 to 114 mm) outside diameter 316SS U U U
stainless steel
*Maximum operating temperature with water is 220°F (104°C) at 50 psi (3.5 bar)
**Maximum operating temperature with water is 200°F (93°C) at 50 psi (3.5 bar)
Inlet Flow Rate 9.0 11.0 12.5 14.0 16.0 17.0 18.0 20
gpm (l/min) (29) (42) (51) (59) (65) (70) (77) (82)
Circulation Rate 45 55 62.5 70 80 85 90 100
46550-3/8—
gpm (l/min) (145) (210) (255) (295) (325) (350) (385) (410)
Effective Flow Field* 4.0 6.0 8.0 10.0 12.0 14.0 16.0 22
ft. (m) (1.2) (1.8) (2.4) (3.0) (3.7) (4.3) (4.9) (6.7)
Length
Dimensions
Inlet Conn. (in.) Net Weight oz. (kg)
Orifice Dia. Length Dia.
Nozzle No. NPT or
in. (mm) in. (mm) in. (mm) KY PP SS
BSPT (M)
46550-1/4— 1/4 3/16 (5) 3 (76) 1-1/4 (32) .51 (.01) .51 (.01) —
46550-3/8— 3/8 5/16 (8) 4-1/16 (103) 1-11/16 (52) — 1 (.03) 9.9 (.28)
46550-3/4— 3/4 3/8 (10) 6-3/8 (162) 3 (76) — 2.8 (.08) 24.5 (.69)
46550-1-1/2— 1-1/2 9/16 (14) 10 (254) 4-1/2 (114) — 10.2 (.29) 73.5 (2.1)
B enefits
U For use in applications with lower flow rates
Shown actual size.
U Entrains three to five times more solution than pumped Mini Eductors are available in
solution as it passes through the eductor/diffuser four capacities with inlet flow
rates up to 2.9 gpm (11.7 l/min).
U Circulation is six times greater than using pipe holes or
agitation with air
U Flow-through chamber minimizes clogging
U Compact design simplifies mounting and is ideal for small tanks
U Ideal for use in paint booth pre-treatment, etching and
plating tanks
U Color-coded by flow size for quick identification
(polypropylene only)
46550 — 1 /4 ME — 1 .5 — P P
| | | | |
Model Inlet Mini-Eductor Nozzle Material Diffuser Flow-through Nozzle
No. Conn. Designation Size Code Chamber
Other materials available upon request. BSPT connections require the addition
of a “B”. Example: B46550 – 1/4 ME – 1.5 – PP.
Inlet Flow Rate .56 .69 .79 .89 .97 1.0 1.1 1.2
gpm (l/min) (1.8) (2.6) (3.1) (3.6) (4.0) (4.4) (4.8) (5.1)
Circulation Rate 2.7 3.3 3.8 4.3 4.7 5.0 5.4 6.0
46550-1/4ME-2.0-PP Green (8.6) (12.3) (15.0) (17.2) (19.4) (21.3) (23.1) (24.6)
gpm (l/min)
Effective Flow Field** 5.0 9.0 10.0 10.5 12.0 15.0 16.0 17.0
in. (cm) (12.7) (22.9) (25.4) (26.7) (30.5) (38.1) (40.6) (43.2)
Inlet Flow Rate .86 1.1 1.2 1.4 1.5 1.7 1.8 2.0
gpm (l/min) (2.7) (4.0) (4.9) (5.7) (6.4) (7.0) (7.5) (8.2)
Circulation Rate 3.2 4.0 4.7 5.3 5.9 6.4 6.9 7.8
46550-1/4ME-2.5-PP Blue (9.9) (15.2) (19.1) (22.1) (24.7) (27.3) (29.5) (32.3)
gpm (l/min)
Effective Flow Field** 8.0 10.0 11.0 12.0 15.0 16.0 17.0 21
in. (cm) (20.3) (25.4) (27.9) (30.5) (38.1) (40.6) (43.2) (53.3)
Inlet Flow Rate 1.3 1.6 1.8 2.0 2.2 2.4 2.6 2.9
gpm (l/min) (4.2) (5.8) (7.1) (8.3) (9.3) (10.2) (11.0) (11.7)
Circulation Rate 4.7 5.8 6.7 7.5 8.2 8.9 9.5 10.7
46550-1/4ME-3.0-PP White (15.3) (21.6) (26.4) (30.7) (34.5) (37.7) (40.7) (43.6)
gpm (l/min)
Effective Flow Field** 11.0 13.0 16.0 17.0 20 22 22 24
in. (cm) (27.9) (33) (40.6) (43.2) (50.8) (55.9) (55.9) (61)
* Color coding available for polypropylene material only. ** Effective Flow Field is defined as 1' (30 cm) of flow per second.
Length
Dimensions
Inlet Conn. (in.) Orifice Dia. Length Dia.
Nozzle No.
NPT or BSPT (M) in. (mm) in. (mm) in. (mm)
The flow rate table is based on the following specifications: Depth of eductor from water surface: 8" (220 mm).
Induced Air Side: 5/16" (8 mm) I.D. tubing. Max. Length = 20" (500 mm).
Dimensions
Air Inlet Conn. (in.) Nozzle Dia. Length Width
Nozzle No.
NPT or BSPT (F) in. (mm) in. (mm) in. (mm)
Specifications
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Ordering Information
37235 Adjustable Ball-Type Assembly
37235 + CP 20582 — 1 /4 — P P B
| | | |
Assembly Threaded Inlet Material
No. Ball Conn. Code
Bulletin No. 635 Printed in the U.S.A. ©Spraying Systems Co. 2011