INTERACTIVE SCHEMATIC

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 RENR3914-01
January 2005

D9R Track-Type Tractor

Hydraulic System
ACL1-UP
WDM1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Cylinder Gp (Blade Lift) 165-8633 16 E-2
Cylinder Gp (Blade Tilt) 109-6778 17 C-1
Cylinder Gp (Blade Tilt-RH) 109-8832 18 D-2
Cylinder Gp (Blade Tilt-RH) 109-8833 19 F-2
Cylinder Gp (Pin Puller) 6E-3113 11 E-8
Cylinder Gp (Ripper Lift) 132-5123 20 D-7
Cylinder Gp (Ripper Tilt) 132-5149 21 D-8
Manifold Gp (Inlet Manifold) 6E-4138 3 D-7
Pump Gp (Piston) 104-1752 1 E-3
Tank Gp 163-4153 12 A-4
Valve (Vacuum Breaker) 154-6165 15 B-4
Valve Gp (Blade and Ripper) 187-8636 2 D-7
Valve Gp (Blade Lift) 6E-5138 6 D-5
Valve Gp (Blade Tilt) 6E-4049 7 C-5
Valve Gp (Charging Valve) 4T-1008 5 D-5
Valve Gp (Dual Tilt) 225-2321 14 C-1
Valve Gp (Quick Drop) 6E-4805 13 F-3
Valve Gp (Relief Valve) 6E-4139 4 D-6
Valve Gp (Relief) 116-1895 10 A-5
Valve Gp (Ripper Lift) 6E-4051 8 B-5
Valve Gp (Ripper Tilt) 187-8637 9 B-5
TAP LOCATION

Tap Schematic
Description
Number Location
A Implement Pump Discharge E-3
B Implement Pump Signal E-4
HA Implement Pump Discharge (At Valve) E-7
HB Implement Pump Signal (At Valve) E-6
L Oil Sampling (SOS) A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(19) CYLINDER GP
(BLADE TILT-RH)
109-8833
DUAL TILT
OPTIONAL
F F

(13) VALVE GP
(QUICK DROP)
6E-4805

HA
RE
(16) CYLINDER GP
(BLADE LIFT)
165-8633
HB
HE
E E
(11) CYLINDER GP
B A
(PIN PULLER) (1) PUMP GP
6E-3113 (PISTON)
104-1752
(2) VALVE GP
(BLADE AND RIPPER)
(4) VALVE GP (5) VALVE GP
187-8636 (RELIEF VALVE) (CHARGING VALVE)
6E-4139 4T-1008
(3) MANIFOLD GP
(INLET MANIFOLD)
6E-4138

(18) CYLINDER GP DUAL TILT

(BLADE TILT-RH) OPTIONAL
109-8832
(21) CYLINDER GP
D (RIPPER TILT) D
132-5149 (20) CYLINDER GP BLADE
(RIPPER LIFT)
132-5123 LIFT S2
(6) VALVE GP
SINGLE TILT
(BLADE LIFT)
(S2 ENERGIZED)
6E-5138
DUAL TILT
C2 T
FLOAT TIP
C1 P
DETENT (S1 ENERGIZED)

(14) VALVE GP (DUAL TILT)

225-2321
S1
DUAL TILT

OPTIONAL
BLADE
TILT (7) VALVE GP
(BLADE TILT)
C 6E-4049 C
(17) CYLINDER GP
(BLADE TILT)
109-6778

CONNECT TILT CYL LINES HERE

TILT CYL LINES FOR DUAL TILT ATTACHMENT
RIPPER
CONNECT TILT CYL LINES HERE
LIFT FOR SINGLE TILT ATTACHMENT

LINES GROUP COLOR DESCRIPTIONS

(8) VALVE GP (15) VALVE PISTON PUMP
TILT CYLINDERS-DUEL (BLADE) (OPTION)
(RIPPER LIFT) (VACUUM BREAKER) SUPPLY LINE

6E-4051 154-6165 DRAIN / RETURN LINE

LOAD SENSING
TILT CYLINDERS (RIPPER)
PIN PULLER CYLINDER
LIFT CYLINDERS (BLADE)
B LIFT CYLINDERS (RIPPER) B
TILT CYLINDER (SINGLE)(BLADE)

RIPPER
TILT LINE PATTERNS
Pressure Line
(9) VALVE GP
Pilot / Load Sensing Pressure
(RIPPER TILT)
187-8637 Drain / Return Lines

Component Group
(12) TANK GP
163-4153 Attachment

Air Line
L CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

FLUID SAMPLING
SCREEN SCREEN
BYPASS
(10) VALVE GP
A (RELIEF) BYPASS A
116-1895

THIS SCHEMATIC IS FOR THE D9R TRACK - TYPE TRACTOR

HYDRAULIC SYSTEM
MEDIA NUMBER:RENR3914-01
SCHEMATIC PART NUMBER: 166-7383
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
COMPONENT AND TAP LOCATIONS
VIEW ALL CALLOUTS

21 7 5 4 3 HB 12 15 L HA 13 16

Oil Filter

11
Hydraulic Oil Cooler and
Cooler Bypass Valve

20

2 6 10 9 8 1 A B 17 18 19 14
IMPLEMENT CONTROL
VIEW ALL CALLOUTS

(1) Inlet manifold 2 3 4 5

(2) Bulldozer lift control valve
(3) Bulldozer tilt control valve
(4) Ripper lift control valve
1 6
(5) Ripper tilt control valve
(6) Endcover
(7) Main relief valve
(8) Charging valve
(9) Checkvalve

CONTROL VALVE:

Charging Valve
Main Relief Valve

INLET MANIFOLD:
(Implement Control Valve)

HB

HA
LIFT CYLINDERS (QUICK - DROP VALVE)
VIEW ALL CALLOUTS

16

13
QUICK-DROP
VALVE
IMPLEMENT
VALVE

FWD
RADIATOR
GUARD
HYDRAULIC TANK

B Oil Sampling Port Hydraulic Tank Drain

Pressure Relief Valve

PIN PULLER ATTACHMENT
FWD

PIN

TOP VIEW

LEVER
 RIPPER ATTACHMENT

PIN PULLER

TILT CYLINDER

LIFT CYLINDER
PIN

LEFT SIDE VIEW

TILT CYLINDER ATTACHMENT

(RH) TITL CYLINDER

(LH) TILT CYLINDER

TILT CYLINDER

STABILIZER LINK