Professional Documents
Culture Documents
1.0 Purpose/Scope
This section provides a discussion of techniques used to perforate an interval of a well using multiple
perforating guns on coiled tubing. It offers recommendations for planning and supervising these
operations by the Wells Production Engineers of the North Slope.
2.0 Definitions
CTU – Coiled Tubing Unit
PE – Wells Production Engineer
5.0 Procedure
With the advent of horizontal well bores and long perforated intervals, extended length coiled tubing
conveyed perforating (TCP) operations are becoming more common. Extended length refers to TCP gun
strings greater than 25 feet (a single gun) and which are deployed open hole (or without a lubricator
covering the guns and BHA). Prior to open hole deployment, multiple gun runs were required to complete
a perforating operation that covered in excess of 25 ft. Multiple gun runs may be impractical, add cost,
and increase risk. Therefore, extended length perforating is preferred under some circumstances.
Extended length perforating is a safe and efficient operation when compliant policies are followed. These
policies include Operational Integrity Assurance Systems (OIAS), coiled tubing service safety standards,
and other related procedures. Following these procedures requires coordination by the PE for a successful
and safe operation.
Coordination of equipment and personnel is the responsibility of the PE assigned to the well. The
supervising PE shall have a valid MMS Well Control Certificate (check with Well Operations Supervisor
if unsure of training status).
5.1 Preparation
1. Review the well history and current production parameters thoroughly. Be certain that the objectives
of the program are clear. Review the program and discuss any potential problems or questions with
the Well Operations Supervisor and pad engineer. If the base log for perforation depths is not
referenced in the well program, verify with the pad engineer.
2. Determine what method will be used for depth correlation - tubing end locator (TEL) or memory GR-
CCL. In either case, a separate run will be made for depth correlation prior to picking up the guns.
If correlation is to be done with a TEL, make sure there is a jewelry log that is on depth with a GR log
over the interval to be shot. Also a copy of the directional survey should be available for reference. If
depth tie-in is to be done with memory logs, discuss the job with the appropriate service company.
Contact Schlumberger well in advance of the job. Discuss gun size, charges and shots per foot.
Find out the overall length and dimensions of the gun assembly and the weight. Check the
maximum OD of the perforating guns after firing (swell) to be sure that they will pass the
minimum restriction in the wellbore.
It is also a good idea to discuss the parameters that will determine at what pressure to pin the firing
head. Items that will determine this will be the TVD of the firing head, well bore fluids, and the type
of fluid in the coil when ball is on seat. Make sure they will furnish the cross-over from their firing
head to either a 1-1/2” MT connection or to the coil BHA. Discuss timing with the Schlumberger
TCP personnel so that you are aware of any potential scheduling conflicts.
3. A full BOP test is required prior to deploying the guns. Provide 24 hours notice to AOGCC
representative (659-3607) at GPB prior to the BOP test. The notice is required by law so that the
AOGCC can witness these operations. If the AOGCC waives their option to witness the operation,
either verbally or does not appear, fax the BOP test results to the AOGCC representative.
4. If possible, have wireline drift the tubing to as deep as they can get prior to the job.
5. Make sure the coil has been flushed well if it has been used to lay or reverse out Carbolite on the prior
job. Consider if the coiled tubing should be pigged prior to beginning the perforating job.
6. Provide Dowell with an electronic copy of the deviation survey (if available) and the anticipated
perforation string weight and dimensions so that a Coil Cade simulation can be run to ensure guns
can be picked up off bottom. Calculate total lifting load on mast while deploying perforating guns.
7. Determine the BOPE configuration needed and the size of the ram inserts and notify the coiled tubing
service company of the requirements in advance. This will allow time for the inspection and testing
process needed to be done at the shop before the BOPE is dispatched to location.
8. Determine if the support equipment to be used for the job will be the work platform (Klondike). The
work platform is recommended. The work platform setup permits the guns to be run and pulled
faster. It also limits the exposure of personnel to the weather when running/pulling guns. Verify that
the coiled tubing unit scheduled for the job can be used with the work platform. The CTU must be
able to be backed into the platform and it must be possible to fully extend the the outriggers on the
CTU for a unit to be used SAFELY.
If the platform is to be used, notify Well Support as soon as possible. There is a significant amount of
preparation that is required to prepare a location and to rig up the platform. Movement of the
platform requires Peak trucks. If there are other rig moves ongoing or planned, the platform has the
lowest priority. 48 hours notice is a minimum notice for Well Support.
9. Determine the static shut-in pressure or the best guess BHP prior to the job. This information will be
used to prepare a kill sheet for the job and to order proper kill weight fluid. Also, based on the OD of
the guns, calculate the maximum allowable WHP to keep the guns from blowing out of the hole.
Worksheets used for these calculations are on the Wells Group website.
10. Do not start the operation until an adequate supply of kill weight fluid is on location for killing the
well and pumping the ball to detonate the guns.
11. Make sure the well flow line is operable and has access to the low pressure system.
12. The assigned PE shall make an appropriate kill sheet and pump schedule for the well and develop a
safety checklist to go through during the pre-rig up and pre-job safety meeting.
Hydraulic Disconnect
Tubing End Locator (if necessary)
Locking swivel
8. Lifting subs for perforating guns (Schlumberger)
9. Safety joints (Schlumberger)
10. Slip bowl and hand slips (Baker Fishing Tools)
11. C-plate (Schlumberger)
12. Appropriate size Dog Collar (Baker Fishing Tools)
13. Elevators for perforating guns (Schlumberger)
14. X-Over from Firing Head to BHA (Schlumberger)
15. Perforating Guns (Schlumberger)
16. 2-3/8” TIW valve and x-overs (Baker Thru Tubing) Note: there are three 2 1/8” TIW valves on the
Work platform with 1 ½” MT connections these can be used if they meet the requirements of the job.
17. Crane (45 Ton w/80’ boom meets minimum requirements)
18. “Sevcik Building”
19. Option A
Reverse skid
Filter
Choke manifold
40 bbl gauge tank(s)
20. Option B
Squeeze skid
If cold weather
Methanol tanker
Triplex pump
Neat methanol trailer
Heaters
Support personnel – minimum of two personnel familiar with equipment being used (three recommended)
Ensure that there will be at least six radios with backup batteries on the job.
4. Verify seat size in disconnect to ensure the ball required for firing head will pass through it. Caliper
the firing ball and the disconnect ball. Physically pass the firing ball through the connector, checks
and disconnect. Perform the same verification with the disconnect ball. Make up coiled tubing
connector, dual flapper check valves and hydraulic disconnect. Pull test connector and pressure test
BHA to 3500 psi.
5. One person, called the Pit Watch, shall be assigned to monitor the well for flow. During the times
that the well is open his duties shall be limited to monitoring well for flow. The Pit Watch will be
manned continuously during the deployment and retrieval of the perforating guns.
Open well to a gauge tank (40 bbl open top gauge tank) and check for flow.
Note: Well must be completely dead before deployment of perforating guns can begin. If indications
of flow exist, the well will be killed prior to picking up guns. If necessary to kill the well, the well
will be observed for flow after killing the well for 30 minutes prior to PU the guns.
6. Use the crane on the work platform to position the guns on the racking board. The safety joint will be
positioned so that it is accessible and not behind perforating guns.
7. Set the slip bowl on top of the annular preventor or riser.
8. Make up the lifting sub to the safety joint.
Note: The safety joint is to be approximately 20 ft long (must be long enough to be deployed across
the annular preventor and double rams) and have the same OD as the coiled tubing. The safety joint
should have a minimum ID of ¾”. The safety joint should be set up for the guns on one end and the
TIW crossover or lifting sub on the other end. There will be a dummy firing head with circulating
ports on the bottom of the safety joint. A TIW valve and lifting sub (with a hole in the lifting sub)
will be on the top of the safety joint. TIW valve to be open and the closing wrench readily accessible
on the platform floor.
9. Using the crane and the safety joint, pick up and lower the first gun into the wellbore. Attach dog
collar to the perforating gun and allow the gun to rest on C-plate.
10. PU and MU the second gun section to the first section and lower into the well bore. Install dog collar
and C-plate. Set slips and set C-plate on top of slips.
Returns will be seen at the gauge tank as the guns are lowered in the hole due to displacement of
guns. Check for flow after each gun has been lowered into well.
Note: The PE shall calculate the gun assembly displacement volume and monitor the return volume to
verify it is gun displacement volume and not the well flowing during deployment of tools.
If flow is encountered, secure well and employ the appropriate kill technique prior to continuation of
deployment of perforating guns using the following steps:
Once flow is observed immediately close the annular BOP.
Close the choke on the return line holding only that pressure that will not allow guns to be blown
out of hole (pressure to be provided by PE)
Verify TIW valve is open. Make up safety joint to the top gun connection.
Remove dog collar on gun in the slips. Pick up and remove slips. Lower safety joint - stripping
through annular BOP until safety joint is across the blind/shear and pipe/slip rams. Set pipe
rams.
Close TIW valve. Back lifting sub out of top of safety joint. Make up swivel on top of safety
joint.
Pick up injector head. Make up coil BHA to the safety joint. Open the TIW valve. Lower the
lubricator onto annular BOP.
Pressure test annular BOP/lubricator connection.
Equalize pressure across pipe rams and open pipe rams
Proceed to kill well by pumping through kill line or flow cross
If there is uncertainty about well control, the blind/shears can now be closed without guns across
them; thereby, dropping the guns downhole.
11. Repeat steps 9 and 10 until desired length of guns have been deployed.
12. Make up firing head to top of perforating string. TCP supervisor shall supervise this operation and
ensure that everyone adheres to the safety procedures.
13. Make up coil crossover to firing head.
14. Using T-bar, raise the injector head and attached perforating string high enough to facilitate removal
of the slip bowl. Watch T-bar weight indicator to insure there is no over-pull on mast.
15. Lower injector and make up lubricator connection. Care should be taken to prevent damage to O-ring
on bottom of lubricator. RIH to 200 ft. Pressure test the lubricator connection by closing the pipe
rams and pressure testing the lubricator via the kill line to 2000 psi.
16. After the pressure test and after the guns are at least 200 feet below the surface, TCP supervisor will
remove his tag from blind/shear ram control.
Isolate ball launcher tee by closing inner reel valve and bleeding off pressure through needle valve.
Ensure pipe movement has stopped and that the injector and reel brakes are set prior to entering the
reel house to drop ball.
Pressure up against inside reel valve to 500 psi. Open inside reel valve and begin circulation at 1.5
bpm. Do not exceed the pressure setting of the firing head during circulation until ball is on seat.
Personnel inserting the ball shall verify that ball is moving through reel before leaving the reel house.
Note: All fluids should be filtered and the rock catcher placed on the suction manifold of the pump.
6. Maintain pump rate and monitor tubing displacement. Seven barrels (7 bbl) prior to coiled tubing
displacement, pump rate should be reduced to 1 bpm until ball goes on seat. Difficulty can arise in
getting balls through check valves, especially in inverted horizontals. If ball does not seat, try surging
the pumps.
7. Once ball is on seat, record the WHP, CTP and IA. Increase the pressure to activate firing head.
When the firing head is activated, there will be a sudden drop in the coiled tubing pressure. Record
the WHP, CTP and IA after the guns have fired.
8. Once the gun has fired, pump a few barrels of fluid through the circulation ports to help prevent
perforating debris from plugging the ports. Perforating debris and formation fines could cause the
gun string to stick if it is allowed to remain on bottom too long. Stop pumping before moving pipe.
Do not pump methanol and contaminate the Flo-Pro in the casing during this step.
9. Pull 200 feet above perfs and monitor well. If well is drinking it may be necessary to pump Flo-Pro to
re-establish stability across perfs.
1. Monitor well head pressure and check for flow. If well head pressure rises or flow is noted, kill well
prior to pulling out of hole. Recalculate BHP and make new kill sheet.
2. POOH pumping across the top of the well at nominal rate through the pump-in sub and taking returns
from the pump-in sub return line to keep hole full. Make periodic stops and monitor to determine if
well is drinking. During winter operations it will be necessary to pump MeOH to freeze protect the
coil, kill and return lines.
3. At 200 feet from surface, shut down pumping and monitor well for 20 minutes before pulling guns to
surface. Hold a safety meeting and discuss appropriate handling procedures for removal of guns from
the well. Review well control procedures. Proceed as if live guns are in the hole.
4. At 200 feet, after it has been determined that the well is not flowing, the TCP supervisor will verify
blind/shear ram control is locked out. The TCP supervisor will place his tag on both controls, only to
be removed with his authority.
5. Pull guns to surface. Break lubricator connection at BOP and raise injector head and attached bottom
hole assembly. Install slip bowl on top of annular preventor/riser.
6. Monitor well for flow. Again this is the sole job of the Pit Watch.
7. The TCP supervisor shall verify the firing head status, and then supervise laying down TCP guns. If
guns did not fire, a safety meeting shall be held and appropriate handling procedures reviewed prior
to removal from well bore. Do not assume all guns have fired. Proceed as if live guns are in the hole.
8. Install TIW valve on top of safety joint - between safety joint and the lifting sub. TIW to be open.
TCP supervisor will verify valve is open and will have the Allen wrench for the TIW valve.
9. Install C-plate and attach dog collar to top perforating gun. Set slips. Break connection below
swivel. Move injector back and out of the way.
10. Break out firing head and crossover and lay down.
11. Attach safety joint and lifting sub to perforating guns. Pull the top gun section out of well bore.
Install C-plate and dog collar below connection to second gun section. Set slips. Break out first gun
section.
12. Stand first gun section back on the racking board. Monitor well for flow. Keep well full of kill
weight fluid by circulating through kill line and across the top of the well. Allow the guns to drain
into the spill dike.
If flow is encountered, secure well and employ the appropriate kill technique prior to continuation of
retrieval of perforating guns using the following steps:
Once flow is observed immediately close the annular BOP. If spent guns are across the BOP’s,
deploy safety joint and then close the annular bag.
Close the choke on the return line holding only that pressure that will not allow guns to be blown
out of hole (pressure to be provided by PE)
Make up safety joint with TIW valve to top of gun string.
Remove dog collar on gun in the slips. Pick up and remove slips. Lower safety joint - stripping
through annular BOP until safety joint is across the blind/shear and pipe/slip rams. Set pipe
rams.
Close the TIW valve. Back lifting sub out of top of safety joint.
Pick up injector head. Make up coil BHA to the safety joint. Open the TIW valve. Lower the
lubricator and make up to the riser.
Pressure test annular BOP/lubricator connection.
Equalize pressure across pipe rams and open pipe rams
Proceed to kill well
If there is uncertainty about well control, the blind/shears can now be closed without guns across
them; thereby, dropping the guns downhole.
13. Repeat steps 11 and 12 until all perforating guns are removed.
14. Secure the well.
15. PU the guns from the racking board on the work platform and lay down on the gun trailer.
Risk Analysis
The following tables list the risks that would be typically encountered on an Extended Length Perforating
job using coiled tubing. The hazards shown in the following tables are in addition to those shown in the
tables in Chapter 20 which address the hazards common to all GPB coiled tubing jobs. The risk analysis
should be reviewed prior to starting a Extended Length Perforating job. Because of different well
configurations, there may be additional risks for a specific job. Any additional risks should be identified,
the impact should be assessed and remedies/mitigating measures should be discussed and documented.
Each hazard identifies the potential impact to personnel, the environment and economics. The probability
of an incident happening and the frequency of an incident happening is rated as very low, low, medium,
high or very high. For example, for the hazard of exposure to cold, the potential for personnel contracting
frostbite is low and the impact to an individual if they were frostbitten is low.
This unit is essentially a substructure for a coiled tubing unit with support equipment. It contains a large
heated rig floor with a crane. There is an onboard generator, and a hydraulic accumulator to run a BOP
stack. The platform also has an air compressor which has not been hooked up and tested at this time.
Well Preparation
1. Pull the wellhouse
2. Level the location (as necessary). Spread location with sand or nutplug to prevent slipping and trips
3. Set a back pressure valve (BPV) and nipple down the tree to the master valve
4. Move the Work Platform over the well. RU platform ~6” to left of the center of the tree. This allows
the injector to be shifted over and guns deployed without having to set the injector on the back deck of
the CTU. This is a time saver plus could make a big difference in a well control situation.
5. Remove the back pressure valve.
6. Rig up the flow cross and BOP stack.
7. Rig up heater and start warming the tree and work platform base
8. Rig up surface lines and support equipment
Support Equipment
On the Rig
Lubricator plate. Sits on top of the lubricator to support the bowl and slips.
TIW valve with 1 1/2" MT connections, used for on top of the safety joint when deploying guns.
Other equipment that is not required for extended length perforating but is supposed to be on the work
platform:
2 3/8" FL4S pups in 10', 5', 4' lengths. These are used to make up the rig safety joint.
X-Over 2 3/8" box by 6 pitch pin. This crosses over to the SWS firing head.
X-Over 2 3/8" pin by 1 1/2" MT. This crosses over to the TIW valve
2 3/8" FL4S lifting nubbins. For running 2 3/8" liner.
3 1/2" FL4S lifting nubbins. For running 3 1/2" liner.
From Baker Thru Tubing (from BP stock maintained at Baker Thru Tubing)
2-3/8” TIW valve with 1” MT connections
2-7/8” TIW valve with 1-1/2” MT connections
X-Over from 1” MT to 1-1/2” MT
X-Over from 1-1/2” MT to DS thread
From Schlumberger
Guns, as per the procedure.
C-plate
Elevators. They have a small set that works great for guns, rated to 10,000#.
Lifting Nubbins. They have them for the guns, as well as the one for the 1 1/2" MT safety joint.
1-3/4” safety joints
Operational Procedures
When deploying with open hole, establish that the well is dead and, not taking any fluid. The best way to
do this is to open to the well, and check for zero WHP. If the well exhibits zero pressure, open to a tiger
tank, and check for flow at atmospheric pressure. If no flow, pump into the well through the kill line
across the top taking returns from the choke line until flow is observed at the open top tank. Use a low
flow rate to do this as high flow rates may move fluid to the tanks without the well being full. After the
well is fluid packed, shut in the choke and observe WHP for 20 –30 minutes. At the end of the waiting
period, again check for flow. If no flow, pump across the well again with the kill line taking returns with
the choke. Record how many barrels it takes to fill the well. This is an indication if the well is taking
fluid. If Flo-Pro is properly spotted across any open perforations, this volume should be very low. If the
well is dead, proceed to deployment/retrieval of the guns.
Before deploying, ensure that the safety joint is prepared and stood in the stabbing rack. It should be
easily available, and should not be buried behind a rack of liner or guns. It will be necessary if the well
kicks, so it should have the necessary crossover on it to be installed on the guns or liner being deployed.
The TIW valve should be installed with a lifting nubbin with a hole in it, and the TIW valve should be
stored in the open position. The TIW valve should be pressure tested during the PT of the MHA. It has a
connection that is typically used by Baker MHA's, and can be easily attached to the MHA for the test. See
below for the safety joint tool string diagram:
Safety Joint
Lifting Nubbin
TIW Valve
Crossover
Crossover
Coil connector
Checks
Disconnect
Ported crossover
CTC
CHKS
DISC
Xover to 3/4" sucker rod, ported to allow circulation
SWS or PDS memory logging tool
Perforating BHA
Coil connector
Checks
Disconnect
Swivel
Crossover to FL4S
Crossover to 6 pitch
Firing head
Guns
CTC
CHKS
DISC
SWIVEL
Xover 1 1/2" MT box by 2 3/8 FL4S pin
2 3/8" FL4S pups
Xover 2 3/8" FL4S box by 6 pitch pin
SWS firing head, or xover to liner or BHA
GUNS
BP Alaska PE Manual
ARCO Alaska Wells Group Policies, Guidelines and Resources Manual
Arco Alaska Well Support General Guidelines Manual
Revision Log
Revision Date Approving Authority Custodian/ Revision Details
Author
Steve Rossberg Andrew Original Issue
January 22, 2002 Pfaff