H

HIRA Sheet no : U & O/ECTS/OPER/HIRA-07

Plant / Dept. U & O

Activity Description: : Shifting & loading of Chemical carbouys like as RO antiscalent , DOPE , PAC , Hypo e

Any specific remark:

Serial #

Probable
Sub - Activities Hazard Identified
Consequences

Physical injury

Shifting of chemicals
Physical Hazard /
1 Bags at location (Lime ,
Chemical exposure
dolomite, urea , DAP etc.)

Chemical bags
falling / damage
 Irritation / dusting on
skin / Eyes / Throat

Loading of chemical
carbouys / drums in Physical injury
Physical Hazard /
2 Dosing tank (RO
Chemical exposure
antiscalent , DOPE ,
PAC , Hypo etc)

Land contamination

**Approver :
M/L/T : Plant Lead / Dept. In charge
H : Plant Head
 HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA)

CTS/OPER/HIRA-07 Revision No.

like as RO antiscalent , DOPE , PAC , Hypo etc.

CONTROLS ( preventive + recovery measures)

Threats (Causes)

Administrative
Engineering Controls
Controls

1.Wrong ergonomic body

1. Keep safe distance during shifting job
posture
2. Use standard trolley for shifting chemicals
2. Non standard shifting tool
bags
used
3. Check for any damage Chemical bags before 1. Tool box talk
3.Exposure to chemicals
during shifting due to leaking shifting and lift accordingly to avoid accidental 2. PTW procedure
exposure
chemical carbouys
4. Use Specific PPEs according for chemical -
Refer MSDS if required
1. Improper carbody laid on
EOT , chain pully / lifting tools.
1. Use Healthy condition of chain pully block /
2. Wrongly handle Chameical 1. regular
EOT
bags maintenance of
2. Use standard trolley for lifting carbouys /
3. EOT / chain pully block EOT / Chain pully
drums.
chain/rope damage block.
3. Check for any leaking carbouys before shifting
2. Tool box talk
and lift accordingly to avoid accidental exposure
3. Follow PTW
4. Use Specific PPEs according for chemical -
system
Refer MSDS if required
1.Exposure to Chemical during
loading due to spillage/
imbalance of person 1. Use standard stool/plateform for loading of
chemical 1. Tool box talk
2. Damaged PPEs used 2. PTW procedure
2. Use standard & specific healthy PPEs
according to chemical - Refer MSDS if required.

1. Damage of Lifted chemical 1. Lift Chemical bags with help of 2 person

bags resulting in injury 1. Tool box talk
atleast up to loading plateform 2. PTW procedure
2. Travel trolley with help of 2 persons
1. Tool box talk
2. Washed with
water and
Damage of chemicals bags disposed in
All ECTS area is paved
during handling accordance with
applicable
enviornment
procedure
 SESSMENT (HIRA) REGISTER (Format no. HSEF-S-203/I)

00 Date of Assessment

Name Designation Signature

Bharat Suthar Executive
Vinay Bansal Executive
HIRA Team
Juned Khan Executive

Reviewed By Name Designation Signature

Durgesh Verma PSR- ECTS

For Non acceptable

RPN / Classification
risk (Risk score >=20)
measures) RISK SCORE
Prabability

Exposure

persons / Visitors)
Severity

Type of Persons
(OPaL/ Contract

likely to be
affetcted
PPEs
P E S P*E*S H/M/L/T

Mandatory PPEs 6 2 1 12 4 Opal / Contractor persons

Mandatory PPEs. 3 2 1 6 4 Opal / Contractor persons

 3 0.5 1 1.5 4 Opal / Contractor persons

3 0.5 1 1.5 4
Mandatory PPEs

3 2 1 6 4 Opal / Contractor persons

Average Risk Score 3.9

Maximum Risk Score 12
 24.06.2017

Date Of Previous Assessment :

Date Revision no.

Approved by
** Name Chirag B Patel

Designation Sr. Mgr - U & O

Signature
Date
Revised risk rating based on Recommended
actions

implementation
Target Date for
Responsibility
Recommend
Classification
FINAL RISK
Probability

ed Actions
Exposure

Severity

SCORE

for Risk
RPN/

reduction

P1 E1 S1 P1*E1*S1
Probability - Factor
0.2 : Virtually impossible (>20y, once in a life time, only theoretical case)
0.5 : Conceivable but impossible (once in a career, 1/20y)
1 : Improbable/borderline case (1/10y)
3 : Unusual (one can think of a (unusual) scenario, 1/3y)
6 : Possible ( effect is quite possible, 1/6m)
10 : To be expected (effect is quite expected, 1/week)

Exposure - Factor
0.5 : Very Rarely (less than one per year)
1 : Rarely (few times per year)
2 : Sometimes (12 times per year)
3 : Now and then (one per week)
6 : Frequently (daily)
10 : Continuous (more than two times per day)

Severity - Factor
1 : Minor (injury without time/work restriction/ FAC)
4 : Major (injury with time/work restriction/ MTC)
7 : Serious (irreversible effect / handicap / LTC)
15 : Critical (single fatality immediately or afterwards)
40 : Disaster (multiple fatality immediately or afterwards)
RPN / Risk Classification
4 : TOLERABLE (Risk Score < 20)
3 : LOW ( 20 <= Risk Score < 70)
2 : MEDIUM (70 <= Risk Score < 200
1 : HIGH ( Risk Score > 200)

Do not change this