JOB SAFETY AND ENVIRONMENTAL ANALYSIS / WORK METHOD Part 1

STATEMENT WORKSHEET
Workplace / Area: THIS JSEA COVERS: JSEA No:
Rev 0
Poly olefins Borouge 2 Lamination of GRP pipe
JSEA Team (Attach separate sheet if REVIEWED BY TCM : DATE:
required) (Client if applicable)
REVIEWED BY: DATE: 28 April 08
(Team Leader/Supervisor)
Type of Permit Required: Type of Isolation Required: PPE Required: Equipment Required:
(please indicate by ticking) (please indicate by ticking) (please indicate by ticking) (please indicate by ticking)

Hot Work Electrical Chemicals X Safety Glasses X Gloves X Barricading/Signs

Confined Space X Mechanical High Voltage Chemical Goggles X Safety Harness Electrical Earth Leakage Unit
Excavation / Penetration Manual Valves Hydraulic Face shield Respirator Fire Extinguisher
Electrical Pneumatics Liquids X Dust Masks Disposable Overalls Lifting Equipment
Radiography Ear Protection Vapor masks X Excavator, Roller Compactor
Working over Water Coveralls Vibrator
Other _______________
Cold work_______________
Potential Environmental Hazards Hazardous Materials / Substances Manual Handling
This item requires continual review to include the specific (List any hazardous materials to be used or present in the Will Hazardous manual Handling be possible during the job? E.G. Lifting,
area or activities requirements. Please Tick Box work Area. Attach an MSDS for each) pushing, pulling, Twisting or bending? If so tick the box that most likely
describes the manual handling risk and include the code on each JSEA
Job step.
Air Pollution (dust, fumes) NONE There will be Hazardous Manual handling in this
PROMOX DEAA job.
Hazard to Flora or Fauna MH1 The task may involve high forces.
PROPAN 2 ONE (Dymethyl ketone)
Noise (plant & equipment) MH2 The task will require repetitive forceful
PROMOX P200(Methyl Ethyl Ketone) movements?
Spills to drains / waterways MH3 The task is likely to cause fatigue or soreness due
2 PROPANONE, to it’s long duration
DIMETHYKETONE,KETONPROPANE
Spills to ground MH4 Environmental factors are likely to increase the
BISPHENOL A EPOXY VINLY ESTER RESINS chance of injury.
Soil Erosion MH5 Awkward posture or movements.
PROMOX DEAA
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL Responsible
NO. L,M,S L,M,S
or H or H Person

1. Obtain Permit To Work  Illegal operation  Strict compliance to the PTW

 Clash of activities procedure and requirements,
PTW will visible in the work
area.
 The permit issuer & receiver
prior to the issuance the PTW
should conduct work area
inspection.

2. Selection of artisan to do the  Lack or poor  Conduct Toolbox meeting,

job. communication review the JSEA
 Haste or shortcuts  Ensure personnel clearly
 Untrained Hole Watcher understand about the specific
work activities , emergency
access, assembly point areas
and safety requirements( PPE)
 Safety officer together with
Supervisor will conduct
inspection and monitor the work
activities and to ensure safety
standards and work procedure
is strictly adhere to.
 Hole watcher should be trained
and certified. He will not do any
other work other than be a
standby also he should have
communication skills.
3. Vents, Lights, Access & Escape  Flammable and toxic  Gas test just before entry&
routes. vapors periodically thereafter. Oxygen
 Inadequate ventilation must be normal, Zero
and lighting flammable and toxic vapors and
 Insufficient access check LEL.
 Blocked escape routes  The access must be kept clear
at all times and properly
secured.
 All light s should inspected for
any damaged cable and should
also be colour coded
 All escape routes must be
clearly marked and obstruction
free.

4. Bathrooms & Water facilities  Distanced bathrooms  Bathrooms should be at the

facilities desirable walking distance
 Less drinking water  All drinking station must filled
periodically and kept out of
sunlight.
5. Transportation of hazardous Improper handling of the
Chemicals products
Inadequate information to person
transporting the chemicals
All chemical products should be properly
sealed and secured.
H Containers should be visibly labeled L Supervisor
Proper training and alerts should be
given to the transporter. MSDS should
be all times available with the products.

6. Preparation for the Lamination  Improper inserting of  Proper machinery to be used,

activity ( CONFINE AREA)
a) Marking ,cutting and
grinding of GRP pipes
b) Decanting, mixing and
resin impregnated fiber
glass
discs to a machine, M suitable discs to used as the L Supervisor
shattering of discs. machine RPM
 Double face protection to be
M used Glasses & Full Face Visor L Supervisor
 Only trained operatives to use or
grinders or change wheels

7. Preparation of resins  Improper dust masks  Wear proper fume mask to L Supervisor
when grinding fiber glass M protect you from fiberglass
pipes particles.

 Misunderstanding of  Proper training to be conducted

mixing ratios, lack of
understanding the H/M
potential hazards of the
chemical been used.
 Mixing catalysts direct
accelerator.
 Leaving resins and
hardeners direct under
the sunlight. M L
 Combustion or explosion
H
by Vendor specialist. MSDS to L Supervisor
read out to the personnel
executing the activity as well as
making sure everyone
understands the potential
hazards.
L Supervisor
 Never mix the accelerator and
catalysts directly explosion may
occur.
Supervisor
 Always the resins and hardeners
should be stored under the
adequate temperature.
 In case of fire CO2, foam or dry
powder must be used and
 Fire extinguishers must be within
the reach in the working area.
STEP JOB STEP POTENTIAL HAZARD Risk REQUIRED HAZARD CONTROL Responsible
NO. L,M,S L,M,S
or H or H Person

8. Housekeeping  Mixing containers laying M  All mixing containers must be L Supervisor

around that cause clean with acetone or similar
tripping. solvent and stored away.
 Spillage of resins that M  Drip trays to be used and L Supervisor
can in contact with eyes spillage kits to be in place.
and skin.  Only the laminators are allowed
 Over crowding of the M at the area, other personnel L Supervisor
work area. must be kept out.

9. Emergency response  Panic (running and  Keep calm always L Supervisor

shouting or hauling). M  Never run or shout for help.
 Keep communication on while
waiting for emergency
response.

In case of General Emergency

contact the following:
TCM HSE ;050-4756100
AJES HSE;050-8128031

Medical Emergency

TCM DOCTOR; 050-3277390

AJES DOCTOR;050- 8184032
 WORK METHOD STATEMENT WORKSHEET Part 3

Personal Qualifications and Experience: Personnel, Duties and Responsibilities: Training Required to Complete Work
Trained qualified laminators
Mixing of chemical and laminate Vendor Specialist

Lamination of joints and pipe installation and Trained by vendor on use of materials
All operatives to attend safety briefing on job
jointing Instructed by supervisor on safety hazards
hazards

Operatives using abrasive wheels and hand

Abrasive wheels selection and installation training AJES
grinders

Engineering Details/Certificates/Gov Approvals: Codes of Practice, Legislation:

Plant and Equipment Maintenance Checks:

Electrical hand tools Tool and equipment Daily pre use & periodic inspections colour coded
 JOB SAFETY AND ENVIRONMENTAL ANALYSIS / WORK METHOD Part 4
JSEA No:JSEA-AJES001- Rev 0
STATEMENT
Employee Acknowledgement
NOTE: EVERY MEMBER OF THE WORK CREW/TEAM MUST SIGN OFF ON THE JSEA/WMS FORM TO ACKNOWLEDGE AWARENESS & PARTICIPATION
Team Member to print name Team Member to Sign Date Team Member to print name Team Member to Sign Date