Format

No:
LI/EHS/F/1
0

Sr.No Activity Sub activity Hazard (Specific)

01.Working on hot surfaces/

flames/ molten metals.
1 Welding 02. use of electricity
03.emission of fumes &
gases
 1.Handling & storage of gas
2 Gas Cutting cylinders
2.Flash back / fire

1.Use of electrical driven

machines.
2.Operation of tool/machine
by an incompetent
3 Granding and Cutting personnel
work
Rotating equipment with
breakable flying
wheels,flying of melton
metals,
 material lifting and 1. unauthorized operator
fixing work 2.People under parked
( column 6m x250 kg ) Vehicle.
3.movement of
personnel,communication
gap between flagman and
driver
4.Hydraulic or break failure
5.wire rope /chain block
failure
6.loose electrical
connections

HIRA team Members Name:

Prepared by:
 Hazard Identification and Risk Assessment

Risk assessment
Risk (consequence,who would be
harmed and how sever it is) Risk
Likelihood Severity Level
(H/M/L)

01.Burns / arc flash

02.cardiac arrest due to electric
shock 4 3 M
03.Respiratory /lung illness/acute
& chronic effects on human body
1.Explosion of gas cylinders may
lead to fatal / severe injuries.
2. Fall of cylinders on workmen
3 2 M
may lead to injuries.
3.Explosin of gas cylinders may
lead to fatal /severe injuries.

Cardiac arrest due to electric

shock
cut injuries due to incorrect run /
operation 3 3 M
Injury due to flying particles & cut
off wheels
fire hazard due to the hot metal
particles
1.Back movement,
Entering in main road,
major injury
2.Electric burn/shock
3.major injuries and major
damages
4.loss of property

Reviwed by:
ssessment

Risk assessment
Controls:
A. Existing Controls Residual Risk Remark
B. Additional Controls Likelihood Severity Level
(H/M/L)

1. Adopting administrative control measureslike

work permits, method statements, work
procedures, imparting training, deployment of
qualified welders.
2. Taking fire protection measures such as placing
adequate fire extinguishers, water buckets, sand
buckets and fire blankets.
3. Barricading the area, appointing well trained
fire watch & keeping the area wet before starting
the work if required.
4. Housekeeping and removal ofcombustible
materials before starting the work.
5. Execution of welding at fabrication yards as 2 1 L
much as possible.
6. Avoiding fabrication at workplaces.
7.Provision of double earth conductors & RCCBs
to avoid electric shock.
8. Pre-inspection of machines,cables by qualified
electrician
9.Giving proper training using proper eye
protection methods like welding shield
7. Using PPEs like leather gloves, safety shoesand
aprons.
8. Ensure PTW system.
1. Using gas cylinder trolleys.
2. Shifting gas cylinders with mechanical
aidsas per OCP-12.
3. Storage of DA/Oxygen cylinders separately
in upright position.
4. Using appropriate PPE while handling the
gas cylinders.
5. Ensuring demarcation and signage as per
the standard.
6. Securing the gas cylinders to avoid fall of
cylinders.
7.Using standard NRVs on the cylinder side
8.Flash back arresters are providing on the
cutting torch.
9.Ensuring the deployment of skilled 2 1 L
personnel for gas cutting.
10.Adequate fire extinguishers are ensuring
before start of work .
11.Providing barricades and maintain good
housekeeping.
12.Soap test to be on both end connection of
the hose.

1. Provision of double earth conductors &

RCCBs to avoid electric shock.
2. Pre-inspection of machines, cables by a
qualified electrician.
3.Deploying competent / skill personnel on
job.
4.selection ,usage and maintenance of flying
wheels as per the OCP-Grinding
5.Checking the quality,ROM capacity
ofgrinding wheel before issuing from store.
6.Performing ring tests for the grinding
wheels and ensuring its standard. 2 1 L
Approved by: