Introduction to Mechatronics and

Mechatronics in Real Life

Dr. Ir.. M. Sabri, MT. IPM

 Mechatronics

The synergistic combination of mechanical, electrical,

and computer engineering
•Emphasis on integrated design for products
•Optimal combination of appropriate technologies
Introduction

Mechatronics is synergistic integration of mechanical

engineering, electronics and intelligent computer control in
design and manufacture of products and processes
Mechatronic System Architecture

two main
components
The Functional Diagram of Semiotics

Semiotics is
proposed as
a new paradigm
of science in
the 21st Century
The Six-Box Diagram of Behavior Formation

It Indicates a
Multiresolutional
Hierarchy
The Following Special Formulation is Offered

Mechatronics studies synergistic fusion of precise

• mechatronical units,
• electronic,
• electro technical and computer components
for the purpose of designing and manufacturing
qualitatively new
• modules,
• systems,
• machines and complexes of machines
with intellectual control of their functional movements
Comments to the Definition

• Mechatronics studies special conceptual approach to

construction of machines.
• The definition emphasizes synergetic character of components’
integration in mechatronic objects.
• Integrated mechatronic components are always chosen at the
designing stage.
• Methods of parallel designing serve as methodological basis for
Mechatronic Systems (MS) development.
• The main objects that mechatronics studies are mechatronic
modules.
• MS are intended to perform a set movement.
• In MS methods of advanced intelligent control are used to secure
high quality in performing precise movements.
Principles of
Construction MS

Generalized Scheme of Machine

with Computer Control of
Movement
The structure
of a traditional
machine

e.g.: cutting forces for machining processes,

contact forces and moments of forces at assembly,
reactive force of the liquid jet at hydraulic cutting

determ

non-determ
Examples of Mechatronic Systems

computer disk drive

clothes washer
Computer Control Device Basic Functions

• Control of mechanical movement process on-line with

current sensor data analysis.
• Arrangements to control MS functional movements.
• Interaction with operator via human-machine interface off-
line and on-line interaction at the moment of MS
movement.
• Data exchange between peripheral devices, sensors and
other devices of the system.
The Core of Mechatronic Approach

It consists in integrating of components probably of

different physical nature into a uniform functional module.

in other words

At the stage of designing one interface, as a separate

device, is excluded out of a traditional structure, but
physical essence of transformation carried out by this
module is kept.
Basic Advantages in Comparison with
Traditional Means of Automation

• rather low cost;

• ability to perform complicated and precise movements (of
high quality);
• high reliability, durability and noise immunity;
• constructive compactness of modules;
• improved overall dimension and dynamic characteristics of
machines;
• opportunity to rebuild functional modules to sophisticated
systems and complexes.
Modern Trends of MS Development

• Machine-tool construction and

equipment for automation of
technological processes;
• Robotics;

• Office equipment;
• Computer facilities;
• Photo and video equipment;
Modern Trends of MS Development

• Aviation, space and

military techniques;
• Motor car consrtuctior;
Modern Trends of MS Development

• Micro machines;
• Control and measuring devices and machines;
• Simulators for training of pilots and operators;
• Show-industry;
• Non-conventional vehicles.
Requirements of the World Market
in the Considered Area

• Standard ISO 9000;

• Necessity for active introduction of forms and methods of
international engineering and putting new technologies into
practice;
• Increasing role of small and average industrial enterprises
in economy owing to their ability to quick and flexible
reaction to changing requirements of the market;
• Intellectualization of mechanical movement control systems
and technological functions of modern machines.
Fundamental Problems

• Structural integration of mechanical, electronic and

information departments into a uniform creative staff;
• Education and training of engineers specialized in
mechatronics and managers able to organize integration
and supervise work of strictly specialized experts with
different qualifications;
• Integration of information technologies from various
scientific and technical fields into a uniform toolkit to
provide computer support of mechatronic problems;
• Standardization and unification of all used elements and
processes at designing and manufacturing MS.
Levels of Mechatronic Systems’ Integration

The First Level

• conveyors,
• rotary tables,
• auxiliary manipulators
Levels of Mechatronic Systems’ Integration

The Second Level

• operated power machines (turbines and generators),

• machine tools and industrial robots with numerical
program management
Levels of Mechatronic Systems’ Integration

The Third Level Synthesis of new precise, information and

measuring high technologies gives a basis for
designing and producing intellectual mechatronic
modules and systems.
 Mechatronics Systems
Computers

Cars
Tools

Consumer Stealth Bomber

Electronics

High Speed Trains

MEMS
Micro to Macro
Applications
 Mechatronics Systems
-Manufacturing Applications-
Micro Factory
Micro Factory Drilling Unit
•Desktop sized Factory
•Build small parts with a small
factory
•Greatly reduces space, energy,
and materials
 Mechatronics Systems
-Manufacturing Applications-
CNC Bending
•Fully automated bending: load
sheet metal and the finished bent
parts come out
•Can bend complex shapes
 Mechatronics Systems
-Manufacturing Applications-

CNC Machining

Advantages
•Deliver the highest accuracies
•Can create very complex shapes
 Mechatronics Systems
-Transportation Applications-
Automobiles
Typical Applications
•Brake-By-Wire system
•Steer-By-Wire
•Integrated vehicle dynamics
•Camless engines
•Integrated starter alternator

OEM Driven
•Reliability
•Reduced weight
•Fuel economy
•Manufacturing flexibility
•Design freedom
•Advanced safety features
•Cost
 Mechatronics Systems
- Door System/Module-

“Smart” Mirror motor-

unit pin-header “Smart”
Doorlock
CAM Bus

“Smart” Window Lift-unit Switchboard with

CAN Bus Gateway
Mechatronics Systems
-Seat System/Module-

Seat Harness Architecture showing various

smart connector interconnections solutions
 Mechatronics Systems
-Transportation Applications-
High Speed Trains
•Train Position and Velocity
constantly monitored from
main command center.
•Error margin in scheduling no
more than 30 seconds
JR-Maglev
•Fastest trains use magnetic Top Speed: 574 km/h (357 mph)
levitation Country: Japan

Magnetic Levitation

Transrapid
Top Speed: 550 km/h (340 mph)
Country: German
 Mechatronics Systems
-Transportation Applications-

Systems Uses Segway

•Tilt and pressure sensors
•Microcontroller
•Motors
•Onboard power source

Advantages
•Simple and intuitive
personal
transportation device
 Mechatronics Systems
-Smart Robotics Application-
BigDog

System Can
•Carry 340 lb Advantages
•Run 4 mph •Robot with rough-terrain mobility that could
•Climb, run, and walk carry equipment to remote location.
•Move over rough terrain
 Mechatronics Systems
-Smart Robotics Aplications-

Vacuum Floors
•Robots can vacuum floors and
clean gutters so you don't have to.

Cleans Gutter
 Mechatronics Systems
-Space Exploration Application-
Phoenix Mars Lander's

System Can
•Collect specimens
•Has automated onboard
lab for testing specimens

Advantages
•Robot that can travel to other
planets and take measurements
automatically.
 Mechatronics Systems
-Medical Applications-

Prosthetics
•Arms, Legs, and other body parts
can be replaced with
electromechanical ones.
 Mechatronics Systems
-Medical Applications-
Pace Maker
•Used by patients with slow or
erratic heart rates. The pacemaker
will set a normal heart rate when it
sees an irregular heart rhythm.

Implantable Defibrillation
•Monitors the heart. If heart
fibrillates or stops completely it will
shock the heart at high voltage to
restore a normal heart rhythm.
 Mechatronics Systems
-Defense Applications-

•Advanced technology is making

our soldiers safer. Stealth Bomber
•Some planes can now be flown
remotely.

Unmanned Aerial Vehicle

 Mechatronics Systems
-Sanitation Applications-

System Uses
•Proximity sensors
•Control circuitry
•Electromechanical valves
•Independent power source

Advantages
•Reduces spread of germs by making
device hands free
•Reduces wasted water by automatically
turning off when not in use
 Mechatronics Systems
-Sanitation Applications-
Systems Uses
•Motion sensors Paper Towel Dispenser
•Control circuitry
•Electromechanical
actuators
•Independent power source

Soap Dispenser

Advantages
•Reduces spread of germs by making
device hands free
•Reduces wasted materials by
controlling how much is dispensed
 Mechatronics Systems
-Sports Applications-
Running Shoes

Advantages
•Automatically changes
cushioning in shoe for
different running styles and
conditions for improved
comfort
 Mechatronics Systems
-Smart Home Applications-

Solution Power Supply

Washing Machine
Rectifiers/Regulator

Pressure Sensor
MPX5006/MPX2010
Mechatronics Systems
-Smart Home Applications-

Smoke Detector System

Career Paths in Mechatronics

• mechatronics is seen as a prime career path for

mechanical engineers of the future;
• mechanical engineers with a mechatronics background
will have a better chance of becoming managers;
• classically trained mechanical engineers will run the risk
of being left out of the interesting work.
Thank You For Your Attention!

Questions?