Cooling system

Scania U.S.A. Inc. Tier4F

 Coolant

 Ethylene Glycol based coolant must be used in Scania Engines.

 It must be Nitrite Free.
 Engine coolant must contain a minimum of 35% and a maximum
of 60% anti freeze when there is a risk of freezing.
 Only pour premixed coolant into the cooling system.
 Examples of approved Scania antifreeze: ASTM D3306 and 4985
 Antifreeze should never be mixed with a rust inhibitor.

Scania U.S.A. Inc. Tier4F

 Filling and draining the cooling system

Adapter 99301 for

filling or draining coolant

Scania U.S.A. Inc. Tier4F

 Coolant Flow

Closed
Open Thermostat

Scania U.S.A. Inc. Tier4F

 Coolant Flow

VGT Coolant Out

VGT Actuator Coolant Out

Scania U.S.A. Inc. Tier4F

 Coolant Flow

VGT Coolant In

VGT Actuator Coolant In

Scania U.S.A. Inc. Tier4F

 Coolant Flow
EGR Cooler In
EGR Cooler Out

Scania U.S.A. Inc. Tier4F

 Coolant pump

Scania U.S.A. Inc. Tier4F

 Coolant Flow

Scania U.S.A. Inc. Tier4F

 Thermostat

Dual thermostat

Opening temperature:
 First one: 176 °F (80°C)
 Second one: 188 °F (87°C)
 Completely open: 215 °F (102°C)

Scania U.S.A. Inc. Tier4F

 11

Heat RejectionTier 4F

 DC 09 approx +20% increased heat to coolant

 DC 13/16 approx +25% increased heat to coolant
 This is at rated speed 2100rpm.

 Cooling capacity will not decrease as much at lower power output,

since the EGR rate will increse. Approx 70% of max power will still
demand approx 90% of max heat rejection to cooling water

 10% increased air flow and cooling requirement for CAC

 Increased max coolant temp from 105°C (221°F) to 114°C (237°F)

 12

Heat Rejection to cooling water

Example DC09 232kW Tier4I/Tier4F

kW
140
Tier 4F

120
40% 20-25%
100
Increase Increase
Tier 4i
80

60

40

20

0
1000 1100 1200 1300 1400 1500 1800 2100 rpm
 Draining Coolant

 Remove expansion tank cap.

 Drain the coolant at two locations:
Lowest point of the cylinder block
Lowest point of the cooling system
 Close the taps.

Scania U.S.A. Inc. Tier4F

 Coolant Fill
 Connect tool 99 301 to drain valve
 Make sure that the cooling system bleed
pipes are not blocked or damaged
 Open the expansion tank cap
 Fill with coolant to the maximum level of
the expansion tank.
 Disconnect hose
 Set heating control to maximum heat
and start the engine. Idle speed must
not exceed 600 rpm. Leave the engine
idling for 15 min.
 Stop the engine and top off coolant to
the maximum level in the expansion
tank.

Scania U.S.A. Inc. Tier4F

 Cleaning Cooling System 6,000 hours
 Run the engine until it has reached operating temperature and
drain the coolant.
 Remove the thermostats.
 Fill cooling system with clean hot water mixed with liquid
dishwasher detergent, concentration 1%.
 Run the engine until it has reached operating temperature
approximately 20- 30 minutes.
 Drain cooling system.
 Refill system with clean hot water and run the engine for 20-30
minutes.
 Drain water from system.
 Install thermostats.
 Fill the system with new coolant following the specification
under Coolants in the workshop manual.

Scania U.S.A. Inc. Tier4F

 Checking Coolant 2,000 hours

 Check Freeze point using a refractometer or coolant test strip.

Refractometer
Scania # 588805

Scania U.S.A. Inc. Tier4F

 Electrically controlled fan

If there is no voltage across the If there is voltage across the

solenoid valve, the control valve solenoid valve, the control
is open. valve is closed.

Scania U.S.A. Inc. Tier4F

 Rpm sensor for the fan

Scania U.S.A. Inc. Tier4F

 Checking Drive Belt 1,000 hours

 Check belt for cracks

 Repair any problems found

Scania U.S.A. Inc. Tier4F