Professional Documents
Culture Documents
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 1 of 9
FLARE SPECIFICATION
TABLE OF CONTENTS
TABLE OF CONTENTS.........................................................................................................................3
1. INTRODUCTION ............................................................................................................................4
1.1. GENERAL.....................................................................................................................................4
1.2. SCOPE OF SUPPLY ....................................................................................................................4
1.3. REFERENCES .............................................................................................................................4
2. DEFINITIONS .................................................................................................................................5
3. SPECIFIC DESIGN REQUIREMENT ..............................................................................................5
3.1. GENERAL.....................................................................................................................................5
3.2. OPERATING CONDITION ............................................................................................................6
3.3. FLARE SERVICES .......................................................................................................................6
3.4. FLARE DESIGN............................................................................................................................6
3.5. PERFOMANCE.............................................................................................................................6
3.6. FLARE STACK .............................................................................................................................7
3.7. FLAME FRONT GENERATOR .....................................................................................................7
3.8. PILOT IGNITOR............................................................................................................................7
3.9. MATERIAL ....................................................................................................................................7
3.10. ELECTRICAL ................................................................................................................................7
4. INSPECTION AND TESTING .........................................................................................................8
5. PROTECTIVE COATING ................................................................................................................8
6. PREPARATION FOR SHIPMENT AND STORAGE .......................................................................8
7. SPARE PARTS ..............................................................................................................................8
8. WARRANTY ...................................................................................................................................9
Contract No : Document No.
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 4 of 9
1. INTRODUCTION
1.1. General
This specification covers the minimum requirements for the design, materials, fabrication, inspection
and testing, and preparation of shipment of flare including flare stack and flare tip for LNG
Regasification Plant Project PT PGN LNG located in Teluk Lamong, Surabaya. This specification
serves as an additional specification for Mechanical Design Basis (Document No LTJ-MEC-001).
The flare required shall be designed, fabricated, and erected to the standards, codes, engineering
practices, and general requirements as per Design Basis with high quality and high degree of safety in
according with the contractual codes and standards, reliability, and engineering standard as far as
possible.
1.3. References
The latest revision of applicable sections of the codes, standards, and specifications listed below
(including agenda, and documents incorporated by reference) shall be considered an integral part of
this specification. Where two or more references define requirements for the same subject, the more
restrictive reference shall govern.
AISC, Specification for the Design Fabrication and Erection of Structural Steel for Building
ANSI A58.1, American National Standard Building Code Requirements for Minimum Design Loads in
Buildings and other Structures
ANSI B31.3, Chemical Plant and Petroleum Refinery Piping
ASME Boiler and Pressure Vessel Codes; Section V, Non Destructive Examination; Section VIII, Rules
for Construction of Pressure Vessels Division I; Section IX, Welding and Brazing Qualifications
NEMA, Industrial Standards of National Electrical Manufactures Association
NEC Standards NFPA 70 National Electric Code
API 537, “Flare Details for Petroleum, Petrochemical, and Natural Gas Industries”
API 521, “Guide for Pressure-Relieving and Depressuring Systems”
Contract No : Document No.
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 5 of 9
2. DEFINITIONS
Refer to applicable code and standard for definitions cited in this specification.
3.5. Perfomance
1. Supplier shall guarantee the performance as indicate in their performance datasheet for the flare
tip.
2. Supplier shall guarantee that the flare tip should not cause any flame flickering or flame out
problem.
3. Supplier shall perform performance test to the flare tip based on their performance guarantee
figures. All the performance should be based on that there is no any flame flickering or any flame
out problems.
Contract No : Document No.
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 7 of 9
3.9. Material
1. Flare tip material shall be stainless steel 310.
2. Flare stack material shall be stainless steel 304.
3. Flare tip design internal shall be provided with refractory material.
4. Materials shall be suitable for temperature as low as -157oC.
5. All intended construction materials, which are not specified in this specification or in datasheets,
shall be subject to approval by the purchaser.
3.10. Electrical
1. Electrical components and installation procedure shall meet the requirement of a Class 1, Group D,
Division II classification.
2. Controls and instruments shall be intrinsically safe wherever applicable.
3. Conduit and pulled wire shall be installed and shipped attached to the structure to the greatest
extent possible.
Contract No : Document No.
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 8 of 9
4. Pull boxes shall be installed at point of field connection rather than terminal junction. Enough wire
shall be left free to provide unbroken wiring from a set of terminals at the base of the structure to
each electrical device or light.
5. Wire and cable shall be provided for field installation from console or panel to the flare system
junction box.
5. PROTECTIVE COATING
1. Adequate protection of material surface exposed to the humid, salt laden atmosphere is of the
utmost importance.
2. The paint shall be applied in the vendor's fabrication facilities.
3. Only surface of stainless steel do not need to be coated for corrosion protection.
4. For all structural member and component surface to be coated, the required paint system shall be
designated in the datasheet or other material requisition documents and Specification for Surface
Preparation & Coating (Document No LTJ-PIP-006).
5. Adequate quantities of each coat, in suitable containers and clearly marked, shall be included as
part of the shipment, to facilitate coating damage repairs after erection.
7. SPARE PARTS
1. In the bid proposal, Supplier shall give enough information on spare parts and tools, with pricing, to
allow purchaser to select a set of equipment for maintenance needs. The list shall include, but not
limited to the following:
2. Assembled and exploded view for flare package.
3. Bill of material for flare package.
4. Suggested spare parts for regularly scheduled maintenance over two years.
5. Suggested spare parts for a major overhaul.
6. Suggested specialty and maintenance tools.
Contract No : Document No.
LTJ-MEC-006
FLARE SPECIFICATION
Revision : 1 Status : IFB
Revision Date : 04-03-2019
Doc type: Specification Discipline: Mechanical
Page 9 of 9
7. Price lists for all suggested items, except for spares for start up and specially tools, which are part
of the supply, itself.
8. WARRANTY
1. Supplier shall warranty that the service lifecycle is at least 4 year service life before inspection.
There is no maintenance before inspection period.
2. Supplier shall warranty that new smokeless flare tip system shall be safe, reliable, and efficient to
be operated continuously.