Malwa-II - Punch Point Status as on 04-May-19

Sr No. Received From UoM Grand Total Liquidated as on Liquidated Liquidated as on Balance
27-Apr-19 this week 04-May-19

1 BED Nos. 58 20 0 20 38
2 BMD Nos. 67 30 0 30 37
3 Chemistry Nos. 650 144 2 146 504
4 CHP Nos. 238 112 0 112 126
5 Civil Nos. 265 60 12 72 193
6 Commissioning Nos. 19 8 0 8 11
7 EED / EMD Nos. 1689 336 12 348 1341
8 IED / IMD Nos. 507 105 131 236 271
9 Operation Nos. 318 78 44 122 196
10 TED Nos. 90 75 0 75 15
11 TED-OS Nos. 71 53 0 53 18
12 TMD Nos. 79 15 11 26 53
Grand Total Nos. 4051 1036 212 1248 2803

# Sensitivity : This Document is Classified as "LNT Internal Use".

 TYPE OF Status Shutdown
Sr No. AREA SUB AREA POINT DESCRIPTION Package Remarks
DEFECT (Open/Closed) Requirement

There is not proper Illumination in RAPH Both (A&B) and AB C&I & Commissioning points to be jointly checked at
315 - EMD 15 Open
elevation between E.H pump and J.O.P. Site/CCR by 20-Feb-19

C&I & Commissioning points to be jointly checked at

321 - HFO Street light not working 15 Open Site/CCR in next meeting @CCR on 06-Mar-19

ESP-A (HNAO5AA101) Puss O/L damper show abnormal on DCS C&I & Commissioning points to be jointly checked at
337 - Also, 2RY SH DSH SPR BYP ISO V/V LACO AA 416 shows abnormal IMD/TMD 15 Open
Site/CCR by 20-Feb-19
on DCS.
C&I & Commissioning points to be jointly checked at
351 - there is no light Arrangement in APRDS Floor EMD 15 Open
Site/CCR by 20-Feb-19
All cable galleries no proper cable laying dressing and cables C&I & Commissioning points to be jointly checked at
536 - EMD/CIVIL 15 Open
damaged Site/CCR by 20-Feb-19

545 - HT/LT switchgear,unit/station rubber mating not provided EMD 15 Open

STATION TRANSFORMER 3 -OIL LEAKAGE CONT. SINCE IT C&I & Commissioning points to be jointly checked at
554 - EMD 15 Open
ERECTION AND COMM. Site/CCR by 20-Feb-19
CPU -
691 CPU Regeneration Area Earthing flat of various tank/area not proper assembled. electrical 15 Open

CPU regeneration
720 CPU area - PLC Room Installation of electrical socket is to be done electrical 15 Open

CPU regeneration
725 CPU area - PLC Room Cable Trench pit of PLC room is not covered. Electrical 15 Open

731 CPU CPU - Service Area #3 Installation of electrical socket is to be done Electrical 15 Open
PLC Room

734 CPU CPU - Service Area #3 Ceiling lighting not fit properly Electrical 15
PLC Room

# Sensitivity : This Document is Classified as "LNT Internal Use".

Sr No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Package
Steam Generator (Boiler)
ESP
STG
Auxiliaries of Main Plant
RW Intake System
Plant Water System
Circulating Water System
BoP Systems like Compressed Air System, MRHS, H2, CO2, N2 Cylinders, Chemical lab and LP Piping.
CHP
FOHS
Fire Detection & Protection System
AHP
Power Transformer (GT, ST & UT)
Switchyard
E&I
NDCT
Chimney
 S. No Boiler-CLCS Status Remark
1 O2 Master demand Closed
2 Calorie correction Closed
under observation,needs to be
3 Soot blower steam presure control from SH Put in auto
checked
under observation,needs to be
4 Soot blower steam presure control from CRH Put in auto
checked
Soot blower steam presure control from aux
5 Put in auto -
steam
6 2ndry pass bypass control Closed

Aux air corner 1,2,7,8,&3,4,5,&6 damper Not Put in to be done during combustion
7
control auto tunning before PG

Not Put in to be done during combustion

8 Additional air port damper control
auto tunning before PG

not working properly,needs to

9 Turbine master control Put in auto
be checked/tuned in cc mode

10 Boiler master control Closed

Most of the time during trial

opn. Unit was running in BITF
mode,only 3 to 4 times unit
was put in CC mode for short
time , but it was not working
satisfactorily in CC mode
during load increase/decrease,
11 Unit coordinate control Closed run back/fast cut back.
Fluctuation in load observed
more upto 30 MW up and
down from the load set
value.Fluctuation in EH oil pr.
is also observed due main
steam presss. variation.NOT
WORKING Satisfactorily

Not Put in to be done during combustion

12 Burner nozzle angle control
auto tunning before PG

13 Pulverizer inert steam pressure control working needs tuning

Pulverizer seal air cleaner diff. Pressure Not Put in to be done during combustion
14
control auto tunning before PG

Not Put in to be done during combustion

15 Classifier MOV control
auto tunning before PG

Not Put in
16 Flash tank level& temp. Control Not demonstrated till yet.
auto
1ry SH spray CV control/1ry SH-DSH main
17 Closed -
spray CV
18 Closed cooling water diff. Press control Closed
19 Burner atomizing air press control Closed

# Sensitivity : This Document is Classified as "LNT Internal Use".

 20 Burner atomizing steam press. Control Closed
21 Water fuel ratio (WFR) Closed
2ndry SH spray CV control/2ndry SH-DSH
22 Closed
main spray CV
23 CCCW expansion tank level control Closed -
Boiler recirculation control valve (BR flow
24 -
control) Closed
not working properly,needs to
25 WSDT level control Closed
be checked/tuned .
not working properly,needs to
26 WSDT warming MOV
be checked/tuned .
27 Furnace draft control Closed
28 Total air flow control Closed
29 Primary air header pressure control Closed
30 HFO flow control Closed
31 LDO flow control Closed
32 Pulverizer I/L air flow control Closed -
33 Pulverizer O/L temp. Control Closed -
34 Pulverizer Hydraulic pressure control Closed -
35 Pulverizer lube oil temprature control Closed -
36 Mill hydraulic oil temprature control Closed -
37 SADC of oil burner Closed -
38 SADC of coal burner Closed -
39 Main steam press. Control Closed -
40 Feedwater flow control Closed -
41 Fuel flow control (coal master) Closed -
42 RAPH drain temprature control Closed -
43 Gas distribution damper (RH/SH/pass) Closed -
due to HPBP passing
44 RH steam temp. control Put in auto temperature is increasing
,tuning required
Not Put in all damper actuators are in
45 Burner windbox sec. Air damper control
auto manual from starting.
46 SCAPH air temp. control Put in auto -

Turbine CLCS Status Remark

VENTILATOR LINE DE SUPERHEATER
1 Put in auto working
TEMP
not maintaining normal lvl(b/w
2 HEATER 8 DRAIN CONTROL VALVES Put in auto Hi and low limits),Tuning
required
not maintaining normal lvl(b/w
3 HEATER 7 DRAIN CONTROL VALVES Put in auto Hi and low limits),Tuning
required
not maintaining normal lvl(b/w
4 HEATER 6 DRAIN CONTROL VALVES Put in auto Hi and low limits),Tuning
required
not maintaining normal lvl(b/w
5 HEATER 4 DRAIN CONTROL VALVES Put in auto Hi and low limits),Tuning
required
not maintaining normal lvl(b/w
6 HEATER 3 DRAIN CONTROL VALVES Put in auto Hi and low limits),Tuning
required

# Sensitivity : This Document is Classified as "LNT Internal Use".

 not maintaining normal lvl(b/w
LPH DRAIN TANK NORMAL &
7 Put in auto 1100 & 1600 MMWC),Tuning
EMERGENCY DRAIN LCV
required
8 HEATER 1 DRAIN CONTROL VALVES Put in auto
Not Put in
9 DEAERATOR OVERFLOW DRAIN LCV needs to be demonstrate
auto
10 CCW PUMP RECIRCULATION PCV Put in auto working

1)Most of the time during trial

operation as emergency
occured ( Runback/FCB
operated,turbine tripped,load
throw off), controller became
unhealthy and valves became
abnormal/inoperative due to
downstream temp. rise beyond
11 HPBP STATION 1/2 PCV Put in auto
the limit and feedback problem
in TCV.

2) There is passing in HPBP

2 (PCV).Thus due to closing
of HPBP PCV, Boiler tripped
on Reheater protection every
time.

Most of the time during trial

operation as emergency
occured ( Runback/FCB
operated,turbine tripped,load
throw off),controller became
12 HPBP STATION 1/2 TCV Put in auto
unhealthy and valves became
abnormal/inoperative due to
downstream temp. rise beyond
the limit and feedback problem
in TCV.

Most of the time during trial

operation when runback/FCB
13 LPBP STATION 1/2 PCV Put in auto occured, controller became
unhealthy and valves became
abnormal/inoperative.

# Sensitivity : This Document is Classified as "LNT Internal Use".

 1)This autoloop malfunctioned
many times as TCV flow
transmitters readings are
erratic and spray valves could
not maintained downstream
temperature upto the limit
when emergency occured
( Runback/FCB
operated,turbine tripped,load
throw off),controller became
unhealthy and pressure control
valves became
abnormal/inoperative due to
downstream temp. rise beyond
14 LPBP STATION 1/2 TCV Put in auto the limit.Thus due to closing
of LPBP PCV, Boiler tripped
on Reheater protection every
time.At higher load when
LPBP PCV is in closed
condition,it is observed that
TCV is opened and spray is
continuously going while it
should be zero.logic needs to
be checked. 2) LP Bypass
HYD Station oil pressure
drops when LP Bypass valves
PCV opens 100% suddenly
and HYD station becomes
abnormal.

Isolation vlv b/w existing unit

of phase -I & u#3 either should
AUXILIARY STEAM HT HDR CONTROL be inching valve or control
15 Put in auto
VALVES valve for maintaining the
respective hdr pressure as per
their design .

LT hdr spray line not

AUXILIARY STEAM LT HDR CONTROL commissioned(Frm BFP
16 Not Put in auto
VALVES interstage),HT to LT Isolation
MOV Actuator broken

Spray line-1 and 2 PCV, TCV

control valve hunts
abnormally. Spray line 1/2
AUXILIARY STEAM HT HDR SPRAY
17 Put in auto Isolation MOV, PCV, TCV is
LINE PCV
having passing due to which
auxiliary steam temperature is
uncontrollable.

# Sensitivity : This Document is Classified as "LNT Internal Use".

 DEAERATOR PEG AUXILIARY STEAM Not sustained and under
18 Put in auto
PCV & CRH STEAM PCV observation.
19 MDBFP SCOOP TUBE CONTROL Put in auto working
20 FEEDWATER 30%FCV Put in auto working
21 TDBFP-A MIN RECIRC FCV Put in auto working
22 TDBFP-B MIN RECIRC FCV Put in auto working
23 MDBFP MIN RECIRC FCV Put in auto working
24 TDBFP -A SPEED CONTROL Put in auto working
25 TDBFP-B SPEED CONTROL Put in auto working
HW NORMAL MKUP CV, EMERG FILL Emergency fill PCV,Cond.
Partially Put
26 PCV, COND DUMP CV& PUMP RECIRC Dump CV & PUMP recirc CV
in auto
CV pending
After GSC , condensate flow is
greater than sum of the
27 GSC/CEP MIN RECIRC FCV Put in auto
individual CEP dish flow in
the system
28 DA INLT 30%, 100% & 100% STBY LCV Put in auto under observation
29 NH3 DOS PMP-A STRK CONTROL Put in auto under observation
HYDRAZENE DOSING PUMP STROKE
30 Put in auto under observation
LENGTH
Not Put in
31 O2 DOS TO CPU FCV -
auto
32 FW MASTER AND TDBFP -A BIAS Put in auto working
33 FW MASTER AND TDBFP-B BIAS Put in auto working
34 FW MASTER AND MDBFP BIAS Put in auto working

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Discussion held on 28-Feb-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Closed

Closed

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

Will be jointly resolved by 01-Mar-19

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Will be jointly resolved by 01-Mar-19
Closed

Will be jointly resolved by 01-Mar-19

Closed

Will be completed during shutdown (7

days)

Will be completed during shutdownWill

be completed during shutdown (7 days)

Will be completed during shutdown (7

days)

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Will be completed during shutdown (7
days)

Works completed as per dwg.

Point deleted.

Mech point (K Manohar)

Will be taken up with OEM by 31-Mar-

19

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Point Closed
Point Closed
Point Closed
Point Closed
Point Closed
Point Closed
Point Closed
Point Closed

Will be taken up during trial by 28-Feb-

19

Condensate flow error will be rectified

during shutdown.
2-Mar-19
Logic will be checked in DCS by 04-
Mar-19
Logic will be checked in DCS by 04-
Mar-19
Logic will be checked in DCS by 04-
Mar-19
Point Closed
Point Closed
Point Closed

# Sensitivity : This Document is Classified as "LNT Internal Use".

 Group/SubGroups Sequence status Annexure-2
S.No. Description Status
1 Condensate Water Trial Pending

2 Feedwater Trial Pending

3 Auxiliary Steam Trial Pending

4 LP Sys Line Clean Up Blow Trial Pending

5 HP Sys Line Clean UP Blow Trial Pending

6 LP Drain Line Clean UP Recirculation Trial Pending

7 HP Drain Line Clean UP Blow Trial Pending

8 LP/P Recirc Clean UP Trial Pending

9 LP HDP-1 Trial Pending

10 LP HDP-2 Trial Pending

11 Condenser Vacuum Trial Pending

12 Chemical Dosing Trial Pending

13 Chemical Dosing in AVT Mode Trial Pending

14 Chemical Dosing in CWT Mode Trial Pending

15 Circulating Water Trial Pending

Turbine Sub Group Sequence

S.No. Description Status
1 CEP-A Trial Pending
2 CEP-B Trial Pending
3 CEP-C Trial Pending
4 LP HEATER INLINE/BYPASS Trial Pending
5 MDBFP Trial Pending
6 TDBFP A Trial Pending
7 TDBFP B Trial Pending
8 CWP A Trial Pending
9 CWP B Trial Pending
10 CWP C Trial Pending
11 BFPT-A OIL Trial Pending
12 BFPT-B OIL Trial Pending
13 BFPT-A STEAM Trial Pending
14 BFPT-B STEAM Trial Pending
15 LPVP-A Trial Pending
16 LPVP-B Trial Pending
17 HPVP-A Trial Pending
18 HPVP-B Trial Pending
19 HP HEATER Trial Pending
20 ACWP-A Trial Pending
21 ACWP-B Trial Pending
22 HP EXTRACTION STEAM Trial Pending
23 LP EXTRACTION STEAM Trial Pending

# Sensitivity : This Document is Classified as "LNT Internal Use".