Uht Coconut Milk Haccp Plan2

Hazards identification Risk analysis Selection of OPRP/CCP
Process Hazards Cause(s) and Justifications LI S RL S/ Control Measures (a) (b) (c) (d) (e) (f) (g) To Reason(s) for decision
steps V NS tal making
01. Biological 3 3 9 S - Supplier Audits. 2 2 2 2 2 1 2 13 OPRP1

Coconut Presence of - Accept kernels only from approved
kernels pathogenic Presence of pathogenic supplier. Later process of UHT
microorganisms Microorganisms in the coconut - Each lot is quality checked & will eliminate the
kernel when receiving. confirmed before processing identified hazard.
Possible growth & multiplication

of MO and if transport delayed.
Chemical Kernels may contaminated with 2 3 6 NS - Supplier audits/ education - - - - - - - PRP/SOP
Presence of agro residues of agro chemicals - Some quantity purchase through
chemical residues. above the acceptable limit. organic growers.
- Check the agrochemical
Mycotoxin If kernel delay to transport , 2 3 6 NS residuals ( selected) of finish
aflatoxin compounds could products once a year.
develop - Monitor the processing and
transport duration of kernel
supply
Physical Possible contamination of 2 3 6 NS - Washing before use
Presence of foreign foreign matterdue to improper - Inspect & remove all extraneous - - - - - - - PRP
materials handling of nuts. materials before expelled.
Allergen Non identified - - - - - - - - - - - - -

2Feeding Biological Pathogen cross contamination 2 2 4 NS Maintain employees hygiene - - - - - - - - The identified hazard
to belt Introduction and through personnel. is controlled by
multiplication of maintaining GMP /
pathogenic SSOP
microorganisms
Ex. Yeast & mold
Chemical Non identified - - - - - - - - - - -
Physical Physical objects fallen to the 2 2 4 NS Maintaining of area hygiene - - - - - - - - Maintaining GMP /
Physical objects kernel trays SSOP
- - - - - - - - - - - - -
3 Biological Cross contamination through 2 3 6 NS Inspection and removing of affected - - - - - - - - PRP

Conveyin Introduction of personnel & equipment. kernels
g& pathogenic Passing of fungal affected Use of gloves
Inspection microorganisms kernel. Equipment cleaning before use
Ex. Yeast & mold
Chemical Lubricates applied to belt may 2 3 6 NS Lubricates not apply to direct contact - - - - - - - - PRP
Lubricants contaminate areas.
Use food grade lubricants
Physical Possible contaminate through 2 2 4 NS Maintain personnel hygiene of - - - - - - - - PRP
Foreign body Ex. the persons inspection staff
Jeweleries
4 Biological Potential cross contamination 2 1 2 NS Proper cleaning & disinfection. - - - - - - - - PRP

KERNAL Introduction of through un cleaned equipment.s.
CUTTING pathogenic
microorganisms
Ex. Yeast & mold
Chemical None-identified. - - - - - - - - - - - - - -
Physical None-identified. - - - - - - - - - - - - - -
5 Biological Cross contamination through 2 2 4 NS Clean the belt as schedule - - - - - - - - PRP

Conveyin Introduction of equipments
g pathogenic
microorganisms
Ex. Yeast & mold
Chemical Lubricates applied to belt may 2 3 6 NS Lubricates not apply to direct - - - - - - - - PRP
Lubricants contaminate touching area.
Use food grade lubricants
Physical None-identified. - - - - - - - - - - - -
6 Biological Potential cross contamination 2 2 4 NS Proper cleaning & disinfection of - - - - - - - - PRP

Extraction Introduction of through equipment. quipments.
pathogenic
microorganisms
Ex. Yeast & mold
Chemical Possible contamination from 2 3 6 NS Use food grade grease - - - - - - - - PRP
Ex. Lubricants lubricants use for expeller Lubricates not apply to direct
touching area.
Physical Possible contamination of 2 2 4 NS Daily maintenance of expeller unit. - - - - - - - - PRP
Introduction of damage sieve Inspection of expeller sieve
foreign matter particles.
Ex. Sieve particles

Transferri Introduction of through delivery lines equipments/ lines
ng To pathogenic
tanks microorganisms
Ex. Yeast and mold
Chemical Though the delivery lines 1 3 3 NS Stainless steal fabricated delivery - - - - - - - - PRP
Ex. Heavy metals fabrication materials. lines are used
8Storage Biological Multiplication of pathogenic and 3 3 9 S Maximum period of storage to be 2 2 3 2 2 1 2 14 OPRP -4

Multiplication of spoilage Microorganisms due to limited to 48 hrs at ≤ 15oC ( above 20
pathogenic & temperature time abuse. critical) later process of UHT
spoilage micro- will eliminate the
organisms identified hazards
Ex. Thermophilic
bacteria
9 Biological Potential cross contamination 2 3 6 NS Proper cleaning & disinfection of - - - - - - - PRP

Transferri Introduction of through delivery lines equipments/ lines
ng to pathogenic
mixing microorganisms
tanks Ex. Yeast and mold
Chemical Though the delivery lines 1 3 3 NS Stainless steal fabricated delivery - - - - - - - PRP
Ex. Heavy metals fabrication materials. lines are used
Physical None-identified. - - - - - - - - - - -
10 Biological Possible Cross contamination 3 4 12 S Maintain personal hygiene.

mixing Introduction of through equipment and Use properly cleaned equipments.
pathogenic MO personnel. 3 2 3 2 3 3 2 18 CCP/B/U-1
Product not sterilize at given Adding of correct amount of
time , temp. at UHT if viscosity ingredient as prior determine to
not within limit. maintain viscosity .
Physical Possible contamination through 2 2 4 NS Inspection of equipments and
Introduction of the persons and equipments personnel.
hazardous foreign - - - - - - - - PRP
bodies Thread and other materials of
packagers are removed before
ingredients adding to the mixing tank
Process Hazards Cause(s) and Justifications LI SV RL S/ Control Measures (a) (b) (c) (d) (e) (f) (g) Reason(s) for decision
steps NS making/Remarks
11Filtering Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - PRP

Introduction of through unclean filter. manufacturing practices
pathogenic
microorganisms
Ex. Yeast and mold
Chemical None-identified. - - - - - - - - - - - - -
Physical Loss of filter integrity may 3 4 12 S Maintain filter integrity through daily 2 2 3 2 3 3 1 16 CCP/P/U-2
Escape or bypass the physical particles. inspection. Examine the filter
Introduction of integrity
particles.
12Pumpin Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - - PRP

g to UHT Introduction of from equipments. manufacturing practices
pathogenic
microorganisms
Ex. Yeast and mold
P-1 Biological Survival of pathogenic 3 4 12 S Maintain pre sterilization time 3 3 3 2 3 3 3 20 CCP/B/U-3-1 (UHT 1)
UHT pre Survival of microorganism due to improper temperature combination. CCP/B/U-3-2 (UHT 2)
sterilizatio pathogenic micro- pre sterilization of UHT Control measure
n organisms machines and associated Product not sending to machine until specially design for
equipments. pre sterilization completed eliminate of risk.
If control measure
failure, risk level is
high
Physical None-identified. - - - - - - - - - - - - -
13 Biological Survival of pathogenic 3 4 12 S Maintain sterilization time 3 3 3 2 3 3 3 20 CCP/B/U-4

Product Survival of microorganism due to improper temperature combination. Control measure
sterilizatio pathogenic micro- sterilization. specially design for
n organisms Product not sending to machine until eliminate of risk.
pre sterilization completed
If control measure
failure, risk level is
high
14 Cross contamination through the 2 2 2 NS Proper cleaning, Good - - - - - - - PRP

Homogeni Down stream machinery, if not properly manufacturing Practices
zation Biological cleaned.
Introduction of
pathogenic
microorganisms
Cross contamination through the 3 4 12 S Maintain good quality water for seal 2 2 3 2 3 3 1 16 CCP/B/U-5
seal water. cooling Control measure
specially design for
eliminate of risk.
15 Product Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - - PRP

Transferring Introduction of from equipments. manufacturing practices
pathogenic
microorganisms
Ex. Yeast and mold
16 Biological None-identified. - - - - - - - - - - - -
Cooling - - - -
Chemical None-identified. - - - - - - - -

Introduction of through delivery lines equipments/ lines
Transferri pathogenic
ng to bulk microorganisms
filler Ex. Yeast and mold
Chemical Though the delivery lines 1 3 3 NS Stainless steal made fabrication lines - - - - - - - - PRP
Ex. Heavy metals fabrication materials. are used
P-2 Biological Survival of pathogenic 3 4 12 S Maintain pre sterilization time 3 3 3 2 3 3 3 20 CCP/B/U-3-6

Bulk filler/ Survival of microorganism due to improper temperature combination. Control measure
Fitmen pathogenic micro- pre sterilization of bulk filler specially design for
pre organisms eliminate of risk.
sterilizatio Ex. Salmonella, Improper sterilization of fitmen 3 4 12 S
Maintain sterilization time
C. Botulinum spores
3 3 3 2 3 3 3 20
n cause pathogenic contamination. temperature combination. CCP/B/U-3-7
18 Biological None-identified. - - - - - - - - - - - - -
Packing
Temporar
y storage
Labeling
Chemical Non identified - - - - - - - - - - - -
Physical Non identified - - - - - - - - - - - -
Palatalizin - - -
Chemical Non identified - - - - - - - - - -
g
Physical Non identified - - - - - - - - - - - - -
22 Biological None identified - - - - - - - - - - - - -

Final
Chemical None identified - - - - - - - - - - - - -
product
store Physical None identified - - - - - - - - - - - - -
23 Biological None identified - - - - - - - - - - - - -

Loading
Chemical None identified - - - - - - - - - - - -
and
dispatch Physical None identified - - - - - - - - - - - -
steps NS making
Physical Incoming water contaminate with 3 2 6 NS Use of internal filtration system - - - - - - - PRP
Suspended particles suspended particles.
3.b Water Biological Contamination of water in 2 3 6 N Water tank wall made by non - - - - - - - PRP
storage Introduction of storage tank with outside S leakage condition
pathogenic drainage lines water
microorganism ex. Cleaning and inspection of water
Yeast, Salmonella, tank every six month.
E coli.
Physical Possible contamination of tank 2 2 4 N Cleaning and inspection of water - - - - - - - PRP
Foreign matter particles S tank every six month.
Filtration before use

steps NS making
1.e/2.e Biological Biological contaminant direct 2 3 6 NS -Incoming inspection - - - - - - - PRP

Receiving Presence of contact packing materials -Purchasing from approved
of packing pathogenic MO receiving suppliers.
materials Ex. Yeast & Mold -Random SWAB testing
– Pouch, - H2O2 or irradiation treatment for
Inner carton, direct contact packaging materials
Master
carton, Improper irradiated packaging
stickers, materials could cause 3 4 12 S Bulk bags irradiation check when 3 2 2 3 3 3 2 18 CCP/B/U-11
tetra pack pathogenic contamination during bulk bags received
materials, packing – Bulk bags
caps ect..
Chemical Chemical contaminant packing 2 4 8 NS Incoming inspection - - - - - - - PRP
Toxic chemicals and materials receiving Purchasing from approved suppliers
heavy metal MSDS/ Food grade certificate for
contamination direct contact materials
Ex. Pb/ Hg
Physical Physical contaminant packing 3 2 6 NS Incoming inspection - - - - - - - PRP

Foreign bodies materials receiving Purchasing from approved suppliers
received with
materials
Allergen Non identified - - - Check the allergen declaration/ - - - - - - - PRP
ingredient declaration of labels
steps NS making
3.e Biological Possible cross contamination 2 3 6 NS Proper store management through - - - - - - - PRP
Temporar Introduction of through personnel and training of personnel.
y storage Pathogenic environment if not stored &
of packing microorganisms handled properly. Daily inspection and cleaning
materials, Ex. yeast & mold
Chemical Possible contamination, If 2 3 6 NS Store cleaning chemicals in a - - - - - - - PRP
Introduction of contact with non food grade separate area.
hazardous chemicals.
chemicals.
Ex. Cleaning
chemicals
Physical Packing materials physical 2 3 6 NS Stores hygiene - - - - - - - PRP
Foreign bodies contaminant by damage outer
Ex. Dust covers
4.e Biological None identified - - - - - - - - - - - - -

Issuing of
packing
materials Physical None identified - - - - - - - - - - - - -
steps NS making

Uht Coconut Milk Haccp Plan2

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Uht Coconut Milk Haccp Plan2

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Hazards identification Risk analysis Selection of OPRP/CCP

01. Biological 3 3 9 S - Supplier Audits. 2 2 2 2 2 1 2 13 OPRP1

Possible growth & multiplication

Allergen Non identified - - - - - - - - - - - - -

Chemical Non identified - - - - - - - - - - -

3 Biological Cross contamination through 2 3 6 NS Inspection and removing of affected - - - - - - - - PRP

4 Biological Potential cross contamination 2 1 2 NS Proper cleaning & disinfection. - - - - - - - - PRP

5 Biological Cross contamination through 2 2 4 NS Clean the belt as schedule - - - - - - - - PRP

6 Biological Potential cross contamination 2 2 4 NS Proper cleaning & disinfection of - - - - - - - - PRP

7 Biological Potential cross contamination 2 3 6 NS Proper cleaning & disinfection of - - - - - - - - PRP

8Storage Biological Multiplication of pathogenic and 3 3 9 S Maximum period of storage to be 2 2 3 2 2 1 2 14 OPRP -4

9 Biological Potential cross contamination 2 3 6 NS Proper cleaning & disinfection of - - - - - - - PRP

10 Biological Possible Cross contamination 3 4 12 S Maintain personal hygiene.

11Filtering Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - PRP

12Pumpin Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - - PRP

13 Biological Survival of pathogenic 3 4 12 S Maintain sterilization time 3 3 3 2 3 3 3 20 CCP/B/U-4

14 Cross contamination through the 2 2 2 NS Proper cleaning, Good - - - - - - - PRP

15 Product Biological Possible Cross contamination 2 1 2 NS Proper cleaning, Good - - - - - - - - PRP

17 Biological Potential cross contamination 2 3 6 NS Proper cleaning & disinfection of - - - - - - - - PRP

P-2 Biological Survival of pathogenic 3 4 12 S Maintain pre sterilization time 3 3 3 2 3 3 3 20 CCP/B/U-3-6

22 Biological None identified - - - - - - - - - - - - -

23 Biological None identified - - - - - - - - - - - - -

Filtration before use

1.e/2.e Biological Biological contaminant direct 2 3 6 NS -Incoming inspection - - - - - - - PRP

Physical Physical contaminant packing 3 2 6 NS Incoming inspection - - - - - - - PRP

4.e Biological None identified - - - - - - - - - - - - -

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