Method Statement: Hot Tap

METHOD STATEMENT
Hot Tap
End User
Sabarmati Gas
TDW Customer
Sabarmati Gas
Contractor
T D Williamson India Pvt. Ltd.
Project reference
967-1901-029-IND
Document number
MS- 967-1901-029-IND-01
Name: Title: Sign
Originator: Rudresh Hanchinamani Service center coordinatore
Checker: Bharat Patel Application Engineer
Approver Easo George Operations Manager
Client: RELIANCE
Rev 0 21/02/2019
T.D.W lliamson ©
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T D Williamson India Private Limited. 21/02/2019
Repair and Rehabilitation Services
Project N°: MS-967-1901-029-IND
METHOD STATEMENT FOR HOT TAP Review: 0
Table of Contents
1. REVISION HISTORY ....................................................................................................................... 3

2. CONFIDENTIALITY.......................................................................................................................... 4
3. INTRODUCTION .............................................................................................................................. 4
4. OBJECTIVES ................................................................................................................................... 4
5. DEFINITIONS ................................................................................................................................... 4
6. RESPONSIBILITIES/Scope Matrix : For scope Matrix refer attachment ......................................... 5
6.1. TABLE OF RESPONSIBLITIES ...................................................................................................... 5
6.2. PROJECT PREPARATION. ............................................................................................................ 7
6.2.1. Job Analysis .................................................................................................................................. 7
6.2.2. Safety Risk Analysis ..................................................................................................................... 7
6.2.3. Application Data sheet ............................................................................................................. 7
6.3. HOT TAPPING & PLUGGING EQUIPMENT .................................................................................. 7
6.3.1. Equipment Selection & Preparation.......................................................................................... 7
6.3.2. Equipment Rigging .................................................................................................................... 7
6.3.3. Equipment Storage ....................................................................................................................... 7
6.3.4. Equipment disassembly ................................................................................................................ 7
6.3.5. Equipment decontamination & repacking .................................................................................... 7
6.4. EQUIPMENT SUPPORT ................................................................................................................. 8
6.5. TDW FIELD T ECHNICIANS ........................................................................................................... 9
6.6. MANPOWER .................................................................................................................................. 10
6.7. JOB OPERATIONS ....................................................................................................................... 10
7. WORK METHODOLOGY ............................................................................................................... 11
7.1. OPERATION SEQUENCES .......................................................................................................... 11
7.4.1 T101 std & T101XL operation manual or pneumatic operation .............................................. 12
7.4.2 Tapping Machine 6 6 0/ 86 0/760, 1 2 0 0 / 1200XL ................................................................... 13
7.4.3 Leak Test : Refer section 30.0 as below ................................................................................. 14
8. ATTACHMENT ................................................................................................................................ 27
8.1. DATA SHEET ................................................................................................................................. 27
8.2. EQUIPMENT RIGGING ................................................................................................................. 28
8.2.1 Tapping Machine ..................................................................................................................... 28
8.3. DAILY WORK SHEET ................................................................................................................... 29
8.4. PREJOB SITE ASSESSMENT FORM ........................................................................................... 30
8.5. HT&P CALCULATION SHEET ....................................................................................................... 32
8.6. TORQUE VALUES ......................................................................................................................... 34
8.7. Scaffolding GUIDELINES AND CHECK LIST ................................................................................ 35
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1. REVISION HISTORY
Page Reason for Change Rev Reviewer Date Revised
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2. CONFIDENTIALITY
This document contains information which T.D. Williamson considers confidential to itself and its affiliated
companies. No part of it may be disclosed to third parties without the prior written approval of T.D. Williamson. This
document and all of its parts, including tables, drawings and photographs, are © T.D. Williamson. Unauthorized
copying or distribution is prohibited.
3. INTRODUCTION
The contract includes the execution of Hot Tap operation according to the information on the application data sheet
(paragraph 8.1).
The approach described in this document are based upon API RP 2201 and proven TD Williamson methods to achieve
the required results with total security for both equipment and personnel.
4. OBJECTIVES
TD Williamson is strongly committed to safety. Our HSE program focuses on ensuring that our personnel, the
environment and people remain protected and confident in knowing safety is our number one priority. This method
statement is focused on taking the necessary “proactive” steps to ensure that personnel exposure to HSE hazards are
eliminated or managed to an acceptable level.
This method statement is intended to prepare the Hot Tap and Plugging activities.
It describes the responsibilities of both parties to ensure a successful job completion. It records the technical data
utilized by TD WILLIAMSON to select and prepare equipment to be mobilized and used on site. It also gives an overall
view of the operation sequences.
The document should be read carefully, commented upon (where necessary) and returned signed, to TD
WILLIAMSON. The signature will mean that the client agrees and approves the responsibility matrix. In case of any
doubt please call the TD WILLIAMSON Project Coordinator.
Note: The procedure included in this document is not sufficient to perform any part of TD WILLIAMSON works without
the presence of TD WILLIAMSON Field technicians. Only TD WILLIAMSON Field technicians are qualified to perform
these activities.
5. DEFINITIONS
 The Hot Tap operation is the technique of drilling a pipeline in service.

 The STOPPLE® operation is the technique of isolating a section of pipeline in service.
 The Plugging operation is the technique of setting a plug onto a fitting.
 A gasbag is a balloon insert in the pipeline to increase the security and containment of any leaks.
 The Equalization is the technique of balancing the pressure between equipment.
 The By-pass is the technique of by passing a section of pipeline.
 The Fitting LOR plus ® is a welded branch fitting which is working with the Lock-O-Ring plus ® Plug.
 The Fitting TOR™ is a welded branch fitting which is working with the Thread-O-Ring™ Plug.
 The Sealing Element is a seal inserts in the pipeline to isolate a section.
 Tandem STOPPLE® is two STOPPLE® in same direction at same location.
 Workable seal: TD WILLIAMSON and c ustomer will define the acceptable workable seal depending on
the customer’s flaring/draining/venting capacity and the amount of leak which could be evacuated safely by the
customer’s flaring/draining/venting system.
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6. RESPONSIBILITIES/Scope Matrix : For scope Matrix refer attachment

6.1. TABLE OF RESPONSIBLITIES
- Please read in conjunction with scope matrix
Item Description TDW CLIENT
1 Pipeline Parameters and UT Report √

2 TDW fitting / hot tap data sheet, product MSDS etc. √
3 Submission of ITP and design calculation for TDW supplied fittings. √
4 Submission of hot tap procedure, WPS-PQR √
5 Approval of ITP and design calculation for fittings within 3-4 working days after submission. √
6 Approval of hot tap procedure, WPS-PQR within 3-4 working days after submission. √
7 Supply of Hot Tap Fitting etc √
8 Supply of isolation/hot tapping valve (full bore), temporary blind flange, Fasteners, Gaskets for blinding √
of fittings as well as installation of isolation valve and installation and uninstallation of Hot Tap
equipment on isolation valve.
9 Supply of any kind of material related to hook up or bypass welding or installation on the main/isolate
line such as, not limited to, Fresh Pipe, WNRF, Elbow / Hot-Cold Bends, Gaskets, Valves, fasteners, End √
caps, if Applicable
10 Third party inspection (TPI) of fittings (Final inspection only) √

11 Road permits, if applicable, for supply and returnable materials / equipment √
12 Approval/statutory payment required for/from the Labor union, if applicable. (Labor license is not √
applicable to TDW)
13 Actual UT Report on wall thickness at location before mobilization √
14 Adjusting Operating Pressure / Flow to Facilitate Hot Tapping Operation if required. √
15 Mobilization Notice for equipment and manpower (2 weeks in advance) √
16 Any kind of work permits √
17 Loading and Unloading of fittings and equipment at site √
18 One time mob-demob of equipment with accessories. √

19 Services of Service Specialist including one time mobilization to work. √
20 Boarding / Lodging & local transportation of TDW employees and Equipment from one location to √
another location
21 Providing adequate liability, medical insurance for TDW employees √
Providing temporary steel structure with platform, stairway safety, railing, access ladder, if required. √
22
Proper covered storing facility and security for TDW/ sub-contractor/ customer supplied material, √
23
tools & tackles and equipment
24 Providing fire-fighting equipment/s i.e. fire tender, tanker etc., communication facility, , necessary √
safety barricades, safety net/covers, job specific PPEs etc.
25 Providing O2, HC, Hydrogen and H2S detectors at site, if required √ √
Material handling equipment for Movement / Handling of TDW Supplied Material and equipment √
26
(hydra / crane) (With all applicable Test Certificates/Load Test Certificates)
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27 Mobilization of Free issue material including 4 inch Hydrotested Valve √

Belts, D-Shackles, Chain Blocks, Wire Ropes etc. for Material Handling for Movement/ Handling of √
28
TDW Supplied Material and equipment (With all applicable Test Certificates/Load Test Certificates)
Manpower for material handling / movement activity such as Rigger, Rigger supervisor, Crane √
29
Operator etc.
Manpower (Fitter, grinder man etc) and any kind of tools/tackles required for assembly √
30
/disassembly, lift/retrieval and placement of TDW supplied material or equipment.
Any kind of internal transportation for movement of TDW supplied material, equipment and √
31
manpower etc.
32 Work permit, Right of Use or Right of Way of land/field and any kind of compensation as/if √
applicable.
barricading, coating removal, surface cleaning, if required, cleaning before and after job √
33
completion, all required supports etc.
34 Temporary or Permanent access / approach Road to the Hot Tap Location. √
Excavation, trenching, shoring, backfilling, De-watering / Vacuum Pump at the fitting location if √
35
applicable
Supply of Welding machine, Grinding Machine, its consumables, spares and accessories. Welding √
36
m/c: With Remote control + Copper Cables With all Calibration Certificates, specifically for ovens &
welding m/cs
37 Supply of Welding electrodes for welding of TDW Fitting. √
38 Cold / Hot Bending of Spool Pipe for Hook up, if applicable. √
39 Supply of power and water at site √
Safety and Security of TDW Equipment and Manpower √

40
41 Fit up of Hot Tapping Fitting onto the pipeline (fit-up witness by TDW Technician only) √
42 Welding of Hot Tapping Fitting (TDW will use existing qualified WPS/PQR) √
43 ALL NDT Services // UT Thickness Check, Experts and all required tools for NDT Services √
44 Fitting Pneumatic Testing at 1.1 OP. √
45 Providing for Necessary hoses / End Connections for Pneumatic testing along with pressure gauges √
and Nitrogen regulators with calibration certificates
46 Venting / Flaring / Draining / purging, Transportation of the Product, not limited to, trapped inside √
TDW Equipment.
47 Operation of Nitrogen regulator √
Provide Pressurized Nitrogen to Pressure test equipment. TDW does not recommend the use of √
48
Nitrogen for vendors other than INOX, Praxair, Linde & Air Liquide. (99.9% purity test certificate)
49 Any kind of support services for successful, safe and timely execution of work at site. √
Hydraulic torqueing equipment with Operators √

50
51 Restoration and Valve chamber construction √
Note : Scope shall be as per Annexure 1 appended along with PO 5700000634 awarded by SGL and
MOM dated 14/02/2019 held 11: 50 am onwards , mutually signed by SGL and TDW held at
Sabarmati Gas Office in Gandhinagar
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6.2. PROJECT PREPARATION.

6.2.1. Job Analysis
It is important to recognize that hot tapping “by definition” involves hot work (under pressure) on equipment in
service. The first step in hot tapping work process is to be sure that the hot tapping method used will be suitable with
the final objective of the project. TD Williamson is responsible for hot tapping operation but TD Williamson will not take
the responsibility for other work (valve replacement or pipe cutting…) unless these services are specifically detailed in
the contract.
6.2.2. Safety Risk Analysis

Hot tapping is a specialized operation that involves working or equipment in service. Hot tapping should never be
considered a “routine” operation. The job risk analysis has to ensure that all safety measure are implemented to eliminate
or reduce physical hazards, thermal burn hazards, potential acute or chronic health hazards. This risk analysis includes
elements of a normal hot work procedure (hot work permit, gas monitoring, firefighting equipment and personnel,
environmental equipment A generic risk analysis for HT&P operations is available on attachment and should be used as
guideline. This generic risk analysis has to be reviewed by client following the project requirements. TD Williamson will
provide the required support to complete the client analysis.
6.2.3. Application Data sheet

The application data sheet records the basic technical data related to the HT&P intervention, all equipment and
procedures are based on this information. TD WILLIAMSON field technicians will check that the application data sheet
correspond to the operation requested on site. If modifications/changes are observed, they will communicate the
modifications/changes to the TD WILLIAMSON Project Coordinator in order to check the feasibility of the job. The
modifications/changes and errors might delay or cancel all operations. The Data sheet is available in attachment
8.1.PLEASE CHECK THE DETAILS CAREFULLY
6.3. HOT TAPPING & PLUGGING EQUIPMENT

6.3.1. Equipment Selection & Preparation
TD Williamson equipment is specially designed to work on in service piping system. All equipment is selected and
prepared to ensure the success of the job. This equipment is mobilized for the duration of the contract.
6.3.2. Equipment Rigging

Unload HT&P equipment following national lifting regulation and good practice. All HT&P equipment is packed on
pallets or box. Concerning Hot Tapping machine/s, see the specific recommendation in attachment 8.3. Before the
HT&P operation, the TD WILLIAMSON field technicians will give their instructions to the riggers and Crane/Hydra
operators.
6.3.3. Equipment Storage

Store the HT&P equipment in a clean, dry and safe place. On arrival, the TD WILLIAMSON Field technicians will
check that all HT&P equipment is undamaged prior to use. If any equipment is found to be defective the TD
WILLIAMSON technicians will immediately contact the TD WILLIAMSON project coordinator.
6.3.4. Equipment disassembly

At the end of the HT&P operation, All the HT&P equipment will be dismantled. All equipment and personal applied for
the HT&P equipment disassembly process i.e. as riggers and Crane/Hydra will remain mobilized until the equipment is
cleaned and ready to be repacked. The TD WILLIAMSON Field Technicians will give their approval for support
demobilization.
6.3.5. Equipment decontamination & repacking

In cases whereby the equipment is contaminated by a potential health hazard substance, proceed to the decontamination
(Steam cleaning) before the equipment leaves the job site. TD Williamson may request decontamination certification
attesting that the equipment has been adequately decontaminated to safe levels.
At the end of the job, repack all equipment on and or in the respective packing box and contact the TD WILLIAMSON
Project Coordinator to effect demobilization transport. TD WILLIAMSON field technicians can also assist the demobilization
process i.e. checking packing list/s, Identification and tagging of Equipment etc.
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6.4. EQUIPMENT SUPPORT

Some equipment essential for the success and the safety of the job has to be available onsite. TDW shall not arrange
following equipment. And customer needs to arrange on site.
Step Equipment Qty Requirement
Forklift / 2 Offloading and loading equipment and on site maneuvering.

Crane/Hydra
Rigging and lifting operation. Check stack up for equipment dimension and weight. Crane/Hydras
Crane/Hydra 2
have to be able to turn Tapping Machines and Sandwich valves form horizontal to vertical and
vice-versa.
Chain Block 4 Rigging and lifting operation. Check stack up for equipment dimension and weight.
Rigging
Lifting Belts 8 Rigging and lifting operation. Check stack up for equipment dimension and weight.
Chain set 4 Rigging and lifting operation. Check stack up for equipment dimension and weight.
Spirit Level 1 Equipment alignment
Pallet, box… * Reshipment, repacking...
Flogging Spanners 2 Bolting operation. All Studs and Nuts from TD WILLIAMSON are Heavy Hex. with UN design.
Bronzed faced
2 Bolting operation.
Bolting
Hammer
Bolting Machine 1 Bolting operation. Air/Hydraulic operated.
Torqueing
1 For Torque Measurement
Machine
Nitrogen Pack * Leak testing and purging. Check equipment stack up for equipment volume. From Praxair / Linde /
99.9% INOX / Air Liquide
¼”, ½” and ¾”
2 Leak testing connection, cooling water supply.
Leak Testing
NPT High
pressure
1/4" Hose
NPT pressure
4 Leak testing control. Check pipeline pressure for maximum allowable pressure
Gauge
Nitrogen regulator 2 Leak testing control.
Water soap solution Leak testing control
TD Williamson technicians need free and safe access to the top of tapping machine. Check stack up
Scaffolding *
for dimension.
Civil Work
Excavation * Compliant with National excavation regulations and good practice
Pipeline Support * Check Stack up for equipment weight
Tapping Machine
* For all Hot Tapping operations. Check Stack up for equipment weight
Support
For bolting operation and tapping machine with air operated. Minimum Power: 150CFM to 90 PSI
Air compressor 1
180m³/h
Toolbox 1 Including wrench set, hammer, Allen key set…

Others
Lighting * Requested in case of reduced light levels (Fog, night…)
Wooden Block For equipment support
*Following job site requirement and Risk analysis
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6.5. TDW FIELD T ECHNICIANS

6.5.1. Qualification & mobilization process
TDW field technicians are specially trained to work with TDW equipment. They are specialists in HT&P operations.
They will give all support requested and they will share their experiences and their knowledge of TDW processes.
The client shall communicate any specific qualifications for TDW personal well in advance of personnel mobilization (Site
regulation, Special safety training etc.).
The Client will give all information to the TDW project Coordinator in order to organize the travel of the TDW field
Technicians and the communication between Client representative and TDW field Technicians.
The Client will organize a Kick off meeting with all personnel involved for the job. TDW field technicians will advise the
personnel of the procedures and requirements for performing and completing the job. TDW field technicians are
mobilized for the duration of the contract.
6.5.2. TDW field Technician stay

The TDW will provide all necessary and appropriate i.e. camp, hotel etc. The TDW is responsible for food transportation,
preparation and storage, camp hygiene.
In the case of hostile locations, Client will provide a Safety Plan approved by TDW including all necessary measures for
TDW field Technician’s security (Bodyguard, escort…).
6.5.3. Timetable
TDW Field technicians have a flexible timetable. They will organize their timetable with the Client representative. TDW
Field technicians are allowed to work 10 hours a day (from/to accommodation) as long as all safety precautions are
undertaken. All overtime work has to be approved by TDW Project Coordinator.
6.5.4. Daily Work Sheet

TDW Field technician completes the Daily Work Sheet for each day on jobsite, the Daily Work sheets will briefly
describe all activities carried out during the job. The Client representative will sign and approve all Daily Work Sheets.
The Daily Work Sheet is available in attachment 8.4.
6.5.5. Pre-job Site assessment form

The pre-job site assessment will be implemented by the TDW technicians to ensure that all potential hazards are
identified and all safety precautions have been taken into account. The pre-job site assessment requires Client
assistance and approval. TDW insists that the job cannot begin without Client and TDW Technicians approval. This
pre-job site assessment done by TDW field technicians does not substitute the job Risk analysis performed by the
Client. The pre-job site assessment form is available in attachment 8.5.
6.5.6. Calculation sheet

Before starting the job, the TDW Field technicians will fill in the calculation sheet. The calculation sheet records all
dimensions to ensure consistent HT&P operations. The Client representative will sign the TDW calculation sheet in
order to give his approval to start the operation on the line. The calculation sheet is available in attachment 8.6.
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6.6. MANPOWER
All personnel (mentioned in the box below) are required to ensure the operation stays in line with the work
schedule. This list is not exhaustive and should be revised following the Risk analysis and the Client requirement.
The TDW field technicians will wear their own standard PPE. This consists of safety shoes, hard hat, gloves,
safety glasses, fire retardant clothing, hearing protection, safety harness and personal gas monitor.
Function Qty Tasks
Coordinate all operations. Sign and approve all documents. Provide all documents work permit,
Client representative 1
Risk analysis… Ensure contact with management.
TD Williamson Field
2 Performs all Hot tap processes
Technicians
For rigging and lifting operations, Bolting operations, assisting the TD WILLIAMSON Field
Riggers/Fitters/Helper/ 7
technicians (in all his activities, as required)
Grinder man
Fire watch * For firefighting operations
First Aid * In case of accident
Crane/Hydra * For rigging and lifting operations

operator
*Following job site requirement and Risk analysis
6.7. JOB OPERATIONS

6.7.1. Fitting Examination
Welding on an in service piping system requires welding procedures specification (WPS) and welding
personnel
specifically qualified for the task. All procedures are to strictly comply with the principal’s rules that are applicable
for this project. Install the fittings as per point 7.1.
6.7.2. Leak test operations

During HT&P operations, leak tests have to be performed with equipment, unless specifically detailed in the
contract this is to be provided by TDW. Details of the equipment required are available in point 7.4.3. TDW Field
technicians will assist in performing the leak test operations.
6.7.3. Purging and draining operations

The HT&P equipment have to be purged, vented or drained during the job. The Client will provide the equipment
and procedure to perform the purging, venting or draining operations safely. TDW Field Technicians will assist
during the purging, venting or draining operations.
6.7.4. Fitting welding

Whenever welding services are provided by TDW, procedure and documentation will be issued separately
in the welding book document.
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7. WORK METHODOLOGY
7.1. OPERATION SEQUENCES
The following sequence will be read and execute by help of the layout sketch located on
section 7.1: Fitting Location
Schematic Applicable
Operation Procedure
Installation document
7.2.1. Perform UT for wall thickness and lamination check at all fitting location Client Client Client
7.2.2. Prepare surface of pipe for fitting installation Client Client Client
7.2.3. Inspect all fittings (no rust , no scratch on raised face) and Isolation valve for Client MS 7.4.2.1
minimum bore requirement.
7.2.4. Install pilot guide and coupon reinforcement (if required) at hot tap location, Client MS 7.4.2.1
Install and weld all fittings, Perform all NDE as per ITP.
7.2.5. Install the valves on all fittings. Align the valves with fitting bore. Client MS 7.4.2.1
7.2.6. Take all necessary measurement. TDW technician MS 7.4.2.1
7.2.7. Close isolation valve and Install tapping on to the tapping valve Client MS 7.4.2.1
7.2.8. Perform Pneumatic test of entire assembly as well as isolation valve. Client MS 7.4.3
7.2.9. Keep Nitrogen pressure inside the assembly. Client MS 7.4.2.1
7.2.10. Ensure flow is below 15.6 m/s for liquid product and 29.1 m/s for gas Client Client Client
product
7.2.11. Perform the Hot Tap. (Ensure power unit and tapping machine are at same TDW technician MS 7.4.2.1
elevation.
7.2.12. Retrieve cutter assembly along with coupon in to the adapter TDW technician MS 7.4.2.1
7.2.13. Close Isolation valve Client MS 7.4.2.1
7.2.14. CUSTOMER to drain/Vent assembly, purge with N2 to make the assembly Client Client Client
section Hydrocarbon gas free.
7.2.15. Dismantle hot tap assembly and hand over coupon to customer. and finally Client MS 7.4.2.1
clean.
7.2.16. Customer need to sign off job completion certificate Client Client Client
7.2.17. Customer can install temporary blind flange on isolation valve or hook up new Client Client Client
line.
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HT&P PROCEDURE
7.4.1 T101 std & T101XL operation manual or pneumatic operation
7.4.1.1. Hot Tapping

7.4.1.1.1. Inspect the Tapping Machine.
7.4.1.1.2. Install the pilot drill into the boring bar of the Tapping Machine.
7.4.1.1.3. Measure, record and calculate all the required tapping measurement.
See attachment 8.6.
7.4.1.1.4. Install the adapter on the Tapping Machine.
7.4.1.1.5. Install the tapping assembly onto the closed valve use alignment pin.
7.4.1.1.6. Open the valve fully.
7.4.1.1.7. Perform the leak test. Follow the instruction paragraph 7.4.3.
7.4.1.1.8. Once the Leak test on the drilling machine assembly is successful, the
HT drilling operations can begin. It is not mandatory to bleed out the
remaining nitrogen pressure from the HT assembly prior to start the HT
as the leak test is performed at a pressure a little higher than the line
pressure when the pilot will enter in the pipe wall the nitrogen pressure
will automatically drop to the line pressure giving the confirmation the
Pilot went through the pipe wall.
7.4.1.1.9. Confirm with the Client representative for starting drilling by signing the
calculation sheet.
7.4.1.1.10. Hot tap the line. Report to your calculation.
7.4.1.1.11. Retract the boring bar and close the valve.
7.4.1.1.12. Open the bleeder valve to remove pressure from the tapping machine
7.4.1.1.13. Remove the tapping machine assembly from the valve.
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7.4.2 Tapping Machine 660/860/760, 1 200/ 1200XL
7.4.2.1. Hot tapping
7.4.2.1.1. Inspect the Tapping Machine and the requirement.

7.4.2.1.2. Install the adapter onto the tapping machine.
7.4.2.1.3. Install the cutter, the cutter holder and the pilot onto the
boring bar and assure that the U-rods turn freely.
7.4.2.1.4. Check the concentricity of the adapter.
7.4.2.1.5. Measure, record and calculate all required tapping
measurement. See annex 8.6.
7.4.2.1.6. Install the tapping machine assembly onto the closed
Valve.
7.4.2.1.7. Open the valve fully.
7.4.2.1.8. Perform the leak test. See paragraph 7.4.3.
7.4.2.1.9. Once the Leak test on the drilling machine assembly is
successful, the HT drilling operations can begin. It is not
mandatory to bleed out the remaining nitrogen pressure
from the HT assembly prior to start the HT as the leak test
is performed at a pressure a little higher than the line
pressure when the pilot will enter in the pipe wall the
nitrogen pressure will automatically drop to the line pressure
giving the confirmation the Pilot went through the pipe wall.
7.4.2.1.10. Confirm with Client representative for starting drilling by
signing the calculation sheet. Sign the TD WILLIAMSON
field Technician Calculation Sheet.
7.4.2.1.11. Start the hot tap.
7.4.2.1.12. When the hot tap is completed, fully retract the cutter.
7.4.2.1.13. Fully close the valve.
7.4.2.1.14. Drain/vent the pipe product from the hot tapping

assembly.
7.4.2.1.15. Remove the tapping machine from the valve.
7.4.2.1.16. Remove the coupon identify the coupon with the

tie in number and give it to the Client.
7.4.2.1.17. Remove the cutter, the cutter holder and pilot

from the Tapping Machine and retract the boring bar
fully.
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7.4.3 Leak Test : Refer section 30.0 as below
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8. ATTACHMENT
8.1. DATA SHEET
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8.2. EQUIPMENT RIGGING

8.2.1 Tapping Machine
Material to be lifted: Tapping Machine (weights are given in the stack up - paragraph 7.2.26.2)
Application: Moving materials to and from point of operation
Rigging Equipment Needed: Correct weight rated adjustable single-leg chain sling with safety hook and a correct weight
rated device. See stack up for Weights and dimensions.
Safe rigging procedure:
1) Determine weight of object to be lifted.

2) Attach correctly weight rated lifting sling to Crane/Hydra using master link. Ensure safety closed.
3) Position Crane/Hydra directly over the load to be moved. Attach lifting hook to each end of tapping machines lifting
eyes.
4) Ensure safety latches are closed.
5) Perform a “lift test”. Raise load slightly to test balance of the load, if load is not balanced, make the necessary to the
chain lengths and re-test.
6) Move the load to the appropriate position, keeping it as low as possible, for as long as possible.
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8.3. DAILY WORK SHEET
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8.4. PREJOB SITE ASSESSMENT FORM
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8.5. HT&P CALCULATION SHEET
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8.6. TORQUE VALUES
As per TDW tech manual section 31.
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8.7. Scaffolding GUIDELINES AND CHECK LIST

This scaffolding guide is as per TDW HSE document guideline number HSE_0028_EAM.
This form is only a guide and scaffolds should be erected to the industry standards for example:
Good Guide Practice for scaffolding: TG20, to comply with BS EN 12811 (Part 1) or equivalent.
This guide does not constitute a replacement of scaffolding engineering analysis.
The responsibility of the scaffolding remain under the manufacturer, builder and the competent person validating the
assembly.
1. Protection of employees working near scaffolding “Danger areas”
2. Foundations or footing for scaffolding on soils or uneven ground
Page | 35
3. Detail bracing for added rigidity to the structure
4. Connecting to structures
Page | 36
Using “Ring Bolts”

5. Expectation of working Platform
6. Access to scaffolding
Page | 37
7. Supported scaffold – connected to a structure
Safety checklist
Check from inside scaffold or connecting
Check from ground
structure
1. Base soundness; adequate spread of load;
1. Check connection
manholes, excavations, power lines etc.
2. Ties, particularly on lift below working platform
2. Line of standards and ledgers. Standards vertical
or, in early vertical
3. Working on platform: Check line and even
support of boards; overhang; lapped boards and 3. Platform loading
fillets
4. Guard rails and toe-boards 4. Condition of tubes and fittings
5. Security of boards, toe-boards and guardrails 5. Damage from falling material
6. Longitudinal bracing 6. Security of stacked materials
7. Means of access
Page | 38
8. Self-Supported scaffold – not connected to a structure
Safety Checklist
Check from inside scaffold or connecting Check from inside scaffold or connecting
structure structure
1. Ties, particularly on lift below working platform
or, in early stages, rakers on alternate standards.
1. Base soundness; adequate spread of load;
Special attention to 'through' ties on large flank
manholes, excavations, power lines etc.
ends without windows. Load-bearing couplers to
be used
2. Special loadings by protective fans, wind sails,
2. Line of standards and ledgers. Standards vertical
etc.; anchorage and spread of load
3. Working on platform: Check line and even
support of boards; overhang; lapped boards and 3. Security of boards, toe-boards and guard-rails
fillets
4. Guard rails and toe-boards 4. Condition of tubes and fittings
5. Damage from, by loads swinging from cranes or
5. Security of boards, toe-boards and guardrails
by falling material
6. Longitudinal, ledger and plan bracing 6. Security of stacked materials
7. Means of access 7. Overloading of platform
Page | 39
8. Security and correct use of all fittings (couplers),

8. Staggering of joints (vertical and horizontal
particularly on transoms and bracing
9. Staggering of joints
9. Bridcage scaffold
1. Safety checklist
2. Base
3. Line of standards and ledgers
4. Line of transoms
5. Diagonal bracing in both directions
6. Plan bracing
7. Security of boards, toe-boards and guard-
rails.
8. Security and correct use of couplers and
fittings
9. Condition of tube and fittings
10. Even spread of load on platform
11. Even spread of load on platform
12. Means of access
13. Overloading
14. Security of stacked materials

With birdcage scaffolds, the floor of the
building has to carry the full weight of the
scaffold and its load. Sole plates are therefore
necessary to help distribute the load as
widely as possible - and they should always
be set at right angles to the underlying floor
beams or joists.
Page | 40
10. Check at each inspection that your scaffold does not have these faults:
Page | 41
Averag
Description Good Poor N/A Comments
e
Footings
 Soft and uneven ☐ ☐ ☐ ☐
 No base plates ☐ ☐ ☐ ☐
 No sole plates ☐ ☐ ☐ ☐
 Undermined ☐ ☐ ☐ ☐
Standards
 Not plumb ☐ ☐ ☐ ☐
 Jointed at the same height ☐ ☐ ☐ ☐
 Wrong spacing ☐ ☐ ☐ ☐
 Damage ☐ ☐ ☐ ☐
Ties
 Some missing ☐ ☐ ☐ ☐
 Loose ☐ ☐ ☐ ☐
Bracing
 Loose ☐ ☐ ☐ ☐
 Wrong fittings ☐ ☐ ☐ ☐
Putlogs and transoms
 Loose ☐ ☐ ☐ ☐
 Wrongly spaces ☐ ☐ ☐ ☐
 Wrongly supported ☐ ☐ ☐ ☐
Boarding
 Bad boards ☐ ☐ ☐ ☐
 Trap boards ☐ ☐ ☐ ☐
 Incomplete ☐ ☐ ☐ ☐
 Insufficient support ☐ ☐ ☐ ☐
Ledgers
 Loose ☐ ☐ ☐ ☐
 Not level ☐ ☐ ☐ ☐
 Joint in same level ☐ ☐ ☐ ☐
 Damage ☐ ☐ ☐ ☐
Couplings
 Wrong fitting ☐ ☐ ☐ ☐
 No check couplers ☐ ☐ ☐ ☐
 Loose ☐ ☐ ☐ ☐
 Damaged ☐ ☐ ☐ ☐
Guardrails and toe-boards
 Loose ☐ ☐ ☐ ☐
 Wrong height ☐ ☐ ☐ ☐
Bridles
 Weak support ☐ ☐ ☐ ☐
 Wrong spacing ☐ ☐ ☐ ☐
Page | 42
 Wrong coupling ☐ ☐ ☐ ☐
Ladders
 Not tied ☐ ☐ ☐ ☐
 Damaged ☐ ☐ ☐ ☐
Page | 43

Method Statement: Hot Tap

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METHOD STATEMENT

Name: Title: Sign

Originator: Rudresh Hanchinamani Service center coordinatore

Checker: Bharat Patel Application Engineer

Approver Easo George Operations Manager

METHOD STATEMENT FOR HOT TAP Review: 0

1. REVISION HISTORY ....................................................................................................................... 3

METHOD STATEMENT FOR HOT TAP Review: 0

METHOD STATEMENT FOR HOT TAP Review: 0

 The Hot Tap operation is the technique of drilling a pipeline in service.

METHOD STATEMENT FOR HOT TAP Review: 0

6. RESPONSIBILITIES/Scope Matrix : For scope Matrix refer attachment

Item Description TDW CLIENT

1 Pipeline Parameters and UT Report √

10 Third party inspection (TPI) of fittings (Final inspection only) √

18 One time mob-demob of equipment with accessories. √

METHOD STATEMENT FOR HOT TAP Review: 0

27 Mobilization of Free issue material including 4 inch Hydrotested Valve √

38 Cold / Hot Bending of Spool Pipe for Hook up, if applicable. √

39 Supply of power and water at site √

Safety and Security of TDW Equipment and Manpower √

44 Fitting Pneumatic Testing at 1.1 OP. √

Hydraulic torqueing equipment with Operators √

METHOD STATEMENT FOR HOT TAP Review: 0

6.2. PROJECT PREPARATION.

6.2.2. Safety Risk Analysis

6.2.3. Application Data sheet

6.3. HOT TAPPING & PLUGGING EQUIPMENT

6.3.2. Equipment Rigging

6.3.3. Equipment Storage

6.3.4. Equipment disassembly

6.3.5. Equipment decontamination & repacking

METHOD STATEMENT FOR HOT TAP Review: 0

6.4. EQUIPMENT SUPPORT

Step Equipment Qty Requirement

Forklift / 2 Offloading and loading equipment and on site maneuvering.

Spirit Level 1 Equipment alignment

Pallet, box… * Reshipment, repacking...

Bolting Machine 1 Bolting operation. Air/Hydraulic operated.

Nitrogen regulator 2 Leak testing control.

Water soap solution Leak testing control

Excavation * Compliant with National excavation regulations and good practice

Pipeline Support * Check Stack up for equipment weight

Toolbox 1 Including wrench set, hammer, Allen key set…

Lighting * Requested in case of reduced light levels (Fog, night…)

Wooden Block For equipment support

*Following job site requirement and Risk analysis

METHOD STATEMENT FOR HOT TAP Review: 0

6.5. TDW FIELD T ECHNICIANS

6.5.2. TDW field Technician stay

6.5.4. Daily Work Sheet

6.5.5. Pre-job Site assessment form

6.5.6. Calculation sheet

METHOD STATEMENT FOR HOT TAP Review: 0

Function Qty Tasks

Fire watch * For firefighting operations

First Aid * In case of accident

Crane/Hydra * For rigging and lifting operations

6.7. JOB OPERATIONS

6.7.2. Leak test operations

6.7.3. Purging and draining operations

6.7.4. Fitting welding

METHOD STATEMENT FOR HOT TAP Review: 0